HERKULES G415 Owner'S Manual Download Page 1

Page: 1 / 20

Part# 1002702-07

2/19/2021

Made in USA

This manual contains important information concerning the
installation and operation of the gun washers listed above.
Read manual thoroughly and keep for future reference

INSTRUCTIONS

OWNERS MANUAL

Website:

www.herkules.us

E-mail:

[email protected]

Herkules Equipment Corporation

2760 Ridgeway Court

Walled Lake, MI 48390-1662 USA

Toll Free:

800-444-4351

Phone:

248-960-7100

Fax:

248 960-7109

Page 1 of 20

Summary of Contents for G415

Page 1: ...ation of the gun washers listed above Read manual thoroughly and keep for future reference INSTRUCTIONS OWNERS MANUAL Website www herkules us E mail info herkules us Herkules Equipment Corporation 2760 Ridgeway Court Walled Lake MI 48390 1662 USA Toll Free 800 444 4351 Phone 248 960 7100 Fax 248 960 7109 Page 1 of 20 ...

Page 2: ...omfort and safety in the work environment The company consists of the three product lines Herkules Enkon and BossLifts Since 1985 Herkules has designed engineered and manufactured quality products at our Walled Lake Michigan facility Our company supports our products after delivery with U S based customer service and replacement parts enabling our customers to proceed with confidence To learn more...

Page 3: ...ten approval from Herkules must be obtained before any goods can be shipped to Herkules We reserve the right to Determine whether failure is due to defective material normal wear and or other causes There are no warranties which extend beyond the description on the face hereof Herkules disclaims any warranty of merchantability or fitness for a particular purpose in connection with the Buyer s purc...

Page 4: ...l measurements Model Description G415 Equipped with two diaphragm pumps one for washing and one for rinsing Adapted for cleaning pressure pot systems paint hoses and cans up to five gallons plus a hand held brush for manual cleaning of parts Includes a factory installed Fume Extractor 87 A B D CAUTION WARNING This symbol alerts you to the possibility of serious injury or death if you do not follow...

Page 5: ...hoses to pull the equipment Do not move pressurized equipment Use fluids or solvents that are compatible with the equipment wetted parts Read the fluid and solvent manufacturer s warnings Comply with all applicable local state and national fire electrical and other safety regulation PRESSURIZED EQUIPMENT HAZARD Spray from hose leaks ruptured components or from operating the gun washer with an open...

Page 6: ...the gun washer area Follow the gun manufacturer s solvent and other cleaning recommendations Use solvent with the highest possible flash point If there is any static sparking while using the equipment stop operation immediately Identify and correct the problem Drain the cleaning solution into a proper storage container when gun washer s is not in use TOXIC FLUID HAZARD Hazardous fluids or toxic fu...

Page 7: ... in the gun washer area Connecting the Air Line 1 Install a 1 4 in npt male coupler that is compatible with the quick disconnect of your air supply line into the air supply port of the filter regulator located on the right leg 2 Installation Connect air line with 90 120 psi to the coupler Do not change the setting of the filter regulator Doing so could damage the filter regulator or pump CAUTION A...

Page 8: ...fore placing the equipment in the gun washer to avoid damaging the gauges Place the long stem support over the short stem support Place paint inlet of gun on long stem support 4 Remove the air cap fluid tip from the paint gun for manual cleaning only Place pots and or cups on divider platform over front spray nozzles Siphon Feed Guns Gravity feed Guns HVLP Pressure Feed Guns Close ball valve locat...

Page 9: ...ect the paint line with gun attached to the coupler Place the paint line with gun attached inside the gun washer Lock the gun trigger in the open position with the wire trigger lock Set the pointer on the shield to the gun clean position Operate the gun washer Re install the hex plug when resuming normal gun cleaning operations Washing Pressure Pot and Lid Remove the hex plug from the manifold blo...

Page 10: ...T CONNECTING THE EXHAUST HOSE The fume extractor will activate whenever the lid is opened Operating the Gun Washer 1 Make sure all wire trigger locks and other accessories are inside the gun washer tank 2 If washing only one set of equipment place empty cans over the unused nozzles and or stem supports to prevent solvent spray from hitting the underside of the gun washer lid 3 Close the gun washer...

Page 11: ... until clear solution flows Add cleaning solution to fill 1 above intake filter 3 Replace Filter Regulator yearly 11345 4 Change cleaning solution completely when objects being cleaned become tacky to the touch 5 Clean inside of tub and intake filter before filling with cleaning solution Do not change the setting of the filter regulator This could damage the filter regulator or pump Preventative M...

Page 12: ...EVENTATIVE MAINTENANCE 5 Make sure there are 5 gallons of clean solvent in the gun washer The solvent should be an inch above the intake filter 12491 6 7 Make sure manifold nozzles and stem supports are not clogged 1 Make sure timer cam M230 003 is moving If its not slightly loosen the nuts holding the limit valve M1C on the shield Reposition valve and tighten nuts 1 Check the level of the rinse s...

Page 13: ...Parts Layout for G415 2 3 4 7 5 8 9 10 11 12 13 22 21 20 19 18 17 16 15 1 25 26 6 14 23 24 Page 13 of 20 ...

Page 14: ...sembly 1 EA 11 6 Ball Valve 1 EA 12 12598 338 Pump Assembly 1 EA 13 10638 Pump Bracket 1 EA 14 10923 Front Brace 1 EA 15 10616 Fume Extractor 1 EA 16 1003172 Flow Control Valve 1 EA 17 28 Actuator 1 EA 18 12596 Manifold Assembly 1 EA 19 1002573 Lid Rod 1 EA 20 11215 Shield 1 EA 21 12597 Panel Assembly 1 EA 22 1001099 Foot Pedal 1 EA 23 10925 Center Brace 1 EA 24 1001002 Front Panel 1 EA 25 10924 B...

Page 15: ...G415 Panel Assembly 12597 Layout 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 20 14 17 21 22 23 19 24 Page 15 of 20 ...

Page 16: ...ng Bracket 1 EA 10 990 Hose Barb 1 EA 11 C26 3 Way Valve 1 EA 12 1006461 Hose Barb 3 EA 13 1001000 Panel 1 EA 14 T4 Tube Fitting 2 EA 15 C7 Reducing Coupler 1 EA 16 T25 Tube Fitting 1 EA 17 M1C Limit Valve 2 EA 18 57 Hose Barb 1 EA 19 11345 Filter Regulator 1 EA 20 67 Adapter 1 EA 21 11215 Stainless Shield Cap 1 EA 22 002 171 Socket Screw 7 EA 23 M230 005 Spacer 2 EA 24 M230 002 Timer Knob 1 EA G4...

Page 17: ...ozzle 12 EA 2 53A Stem Support 2 EA 3 005 145 Check Ball Assembly 2 EA 4 T24 Tube Fitting 2 EA 5 002 136S Manifold Bolt 2 EA 6 002 143 Connector 1 EA 7 C12D Street Tee 2 EA G415 Manifold Layout Quantity 1 2 3 4 5 6 7 Page 17 of 20 ...

Page 18: ...A 7 002 131 Street Elbow 1 EA 8 1001001 Panel 1 EA 9 64PE 1 2 Polyethylene Tubing 11 IN 10 M7APE 3 8 Polyethylene Tubing 20 IN 11 57 Hose Barb 1 EA 12 C4B Elbow 1 EA 13 85I Flat Washer 1 2 1 EA 14 1002921 Connector Elbow 1 EA 15 18473 Hose Assembly 20 5 IN 16 008 244 Acorn Nut 2 EA G415 Panel Assembly 10637 Layout Quantity 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Page 18 of 20 ...

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