Skyjack SJ63AJ Operating Manual Download Page 28

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Page 28

December 2007

SJ 63AJ

It is the responsibility of the operator to read, completely understand and follow all instructions and warnings

contained in this operating manual and on the aerial platform.

AMILIARIZA

TION

2.3-15 Optional Equipment/Attachments

• Battery Warmer/Hydraulic Oil Heater

(If Equipped)

Ensure battery warmer/hydraulic oil
heater cord is properly secured with no

signs of visible damage and hydraulic
leakage.

• Work Light (If Equipped)

Ensure lamps are properly secured with

no signs of visible damage.

Ensure mounting bracket is properly

secured.

Ensure there are no loose wires or
missing fasteners.

• Flashing Amber Light (If Equipped)

Ensure lamp is properly secured with no

signs of visible damage.

Work Light

Visual & Maintenance Inspection

Section 2 - Familiarization

Summary of Contents for SJ63AJ

Page 1: ...ARTICULATING BOOMS MODEL SJ63AJ 170496ADA April 2019 OPERATING MANUAL CE...

Page 2: ...766 Australia Tel 61 0 2 9854 0700 Fax 61 0 2 9854 0777 Skyjack Brasil Indaiatuba SP Brasil 13347 653 Tel 55 19 3936 0132 Alameda J piter 710 Loteamento American Park Empresarial Skyjack Service Cente...

Page 3: ...or or moderate injury It may also be used to alert against unsafe practices IMPORTANT IMPORTANT indicates a procedure essential for safe operation and which if not followed may result in a malfunction...

Page 4: ...eral 45 3 2 Major Components 46 3 3 Major Assemblies 47 3 4 Serial Number Nameplate 47 3 5 Component Identification 48 3 6 Component Identification Optional Equipment Attachments 49 3 7 Operator s Res...

Page 5: ...d on the platform and all other warnings in this manual and on the MEWP Compare the labels on the MEWP with the labels found within this manual If any labels are damaged or missing replace them immedi...

Page 6: ...r eyes ears hands feet and body Any modifications from the original design are strictly forbidden without written permission from SKYJACK Electrocution Hazard This MEWP is not electrically insulated M...

Page 7: ...SURE all occupants wear personal fall protection equipment DO NOT raise the MEWP or operate elevated in windy or gusty conditions that exceed the limits specified in Section 4 Table 4 5 DO NOT increas...

Page 8: ...ody parts inside the MEWP BE AWARE of blind spots when operating the MEWP ENSURE that there are no personnel or obstructions in the path of travel including blind spots DO NOT lower the platform unles...

Page 9: ...nfluence of alcohol or drugs DO NOT attempt to free a snagged platform with lower controls until personnel are removed from the platform DO NOT position the MEWP against another object to steady the p...

Page 10: ...Use only equipped access openings Enter and exit only when the MEWP is in the fully retracted position Do use three points of contact to enter and exit the platform Enter and exit the platform from th...

Page 11: ...nly to individuals who are QUALIFIED and TRAINED to operate an MEWP Do not operate this MEWP without proper authorization and training Failure to avoid this hazard could result in death or serious inj...

Page 12: ...sensor is located on top or inside the base control console It is designed to prevent driving when MEWP is on a slope greater than a predetermined limit WARNING If MEWP becomes tilted causing alarm to...

Page 13: ...ks are used to prevent from getting stuck when driving on loose muddy or rocky terrain Refer to Section 2 4 4 for instruction regarding testing differential lock switch WARNING Before engaging differe...

Page 14: ...verloaded while in travel mode the load sensing system will signal the operator with an indicator light and an audible alarm but will not disable any normal functions The following table shows the pro...

Page 15: ...SJ 63AJ December 2007 Page 15 Notes...

Page 16: ...stem 4 Fly Boom Extend Retract Switch This switch controls extension or retraction of fly boom 5 Start Function Enable Emergency Power Switch This momentary switch when held in start position starts e...

Page 17: ...uipped This light indicates water separator is full Open drain to release water Engine damage could occur if ignored for excessive length of time 15 Circuit Breakers In the event of a power overload o...

Page 18: ...is at an inclination that activates the tilt sensor At this inclination an audible alarm will sound at the platform Refer to Section 3 12 for instructions regarding recovery from an inclined position...

Page 19: ...10 Jib Up Down Switch This switch controls up or down movement of jib 11 Fly Boom Extend Retract Switch This switch controls extension or retraction of fly boom 12 Riser Raise Lower Controller This s...

Page 20: ...rrides the regeneration request and returns the engine to full power and speed Refer to Section 3 10 IMPORTANT Be aware that use of this switch may result in diesel particulate filter failure 17 Stand...

Page 21: ...t all labels are in place and are legible 2 3 2 Electrical Maintaining the electrical components is essential to good performance and service life of the MEWP Inspect the following areas for chafed co...

Page 22: ...Keep flames and sparks away Do not smoke near batteries WARNING Battery acid is extremely corrosive Wear proper eye and facial protection as well as appropriate protective clothing If contact occurs i...

Page 23: ...no visible damage to the engine pivot tray Engine Oil Level Maintaining the engine components is essential to good performance and service life of the MEWP WARNING Beware of hot engine components Che...

Page 24: ...aulic oil tank The hydraulic oil level should be between the minimum and maximum marks on the sight glass Add oil as needed Refer to Table 4 2b for recommended oil type Brake and Main Manifolds Ensure...

Page 25: ...ing parts all fittings and hoses are properly tightened and there is no evidence of hydraulic leakage Oscillating Cylinder Assembly Ensure oscillating cylinder assembly is properly secured there are n...

Page 26: ...rate with matched approved tires in good condition may result in death or serious injury 2 3 8 Manuals Ensure a copy of operating manual EC declaration and other important documents are enclosed in ma...

Page 27: ...isible damage Ensure all bolts and pins are properly tightened Ensure all hoses are properly tightened and there is no evidence of hydraulic leakage 2 3 14 Boom Ensure there are no loose or missing pa...

Page 28: ...eater If Equipped Ensure battery warmer hydraulic oil heater cord is properly secured with no signs of visible damage and hydraulic leakage Work Light If Equipped Ensure lamps are properly secured wit...

Page 29: ...putting MEWP into service Prior to performing function tests be sure to read and understand Section 3 8 Start Operation CAUTION Allow engine to warm up for a few minutes at low speed before applying...

Page 30: ...edle is now in green area WARNING If charge indicator needle is still within yellow or red area inspect battery and charging system for fault and do not elevate boom because emergency lowering system...

Page 31: ...2 Hold function enable switch and activate each boom and platform function Result All boom and platform functions should operate as selected Test Platform Self leveling 1 Lower boom to stowed positio...

Page 32: ...d activate each boom function Result All selected functions should operate Test Off Base Platform Base Off Platform Switch 1 Ensure both emergency stop buttons are pulled out Result Glow plug light sh...

Page 33: ...hree points of contact to mount dismount platform 1 Enter platform and close gate WARNING DO NOT operate any control on platform control console without proper fall protection secured to designated lo...

Page 34: ...in on position 3 Do not start engine 4 Select generator on off switch to off position if equipped 5 Depress and hold footswitch and attempt to start engine by selecting start position from engine sta...

Page 35: ...ess and hold footswitch 4 Press rocker switch on top of drive steer controller to left and right Result Steer wheels should turn left and right Test Driving Function 1 Ensure path of intended motion i...

Page 36: ...sult The maximum achievable drive speed should be significantly less than stowed drive speed 5 Retract fly boom 6 Raise riser until highest point is approximately 1 2 m 4 ft above the top of the cowli...

Page 37: ...ency stop button to turn engine off 2 Pull out emergency stop button 3 Select on position from engine start on off switch 4 Depress and hold footswitch 5 Select from emergency power unit switch and ac...

Page 38: ...e your foot from footswitch Result MEWP should come to an abrupt stop If MEWP does not stop immediately or if MEWP pulls to one side while stopping do not operate MEWP until brake adjustments have bee...

Page 39: ...Result Differential light should turn off Differential lock will disengage when drive torque is released Refer to Section 3 for operation Test Oscillating Axles WARNING DO NOT operate any control on p...

Page 40: ...form WARNING Ensure that you maintain three points of contact to mount dismount platform Test All Motion Alarm If Equipped WARNING Be aware of overhead obstructions or other possible hazards around th...

Page 41: ...is running 2 Onplatformcontrolconsole turngenerator on off switch to on position Result Engine will automatically switch to high throttle and generator will start 3 Onplatformcontrolconsole turngenera...

Page 42: ...vehicle rapidly Do not pull MEWP down an incline towards a winch 1 Before winching or towing MEWP fully retract lower and position boom over rear drive wheels in line with direction of travel 2 Manua...

Page 43: ...desired location Refer to Section 2 5 on how to reengage brakes 3 Remove wheel chocks or blocks and then winch or tow MEWP to desired location 4 Position MEWP on a firm and level surface 5 Chock or bl...

Page 44: ...o release the platform from an obstruction that has triggered an overload condition At Base Control Console 1 Ensure engine is off 2 Pull out emergency stop button 3 Select either base position or pla...

Page 45: ...intenance must be performed by trained and competent personnel who are familiar with mechanical procedures Death or serious injury could result from the use of an MEWP that is not properly maintained...

Page 46: ...omponents Section 3 Operation 3 2 Major Components SKYJACK Articulating Boom Platform Control Console Fly Boom Main Boom Platform Jib Power Track Lift Cylinder Engine Compartment Base Control Compartm...

Page 47: ...f the riser telescoping fly and main boom assembly The riser is mounted on the turret with the main boom attached to the riser The riser mechanism uses two double acting hydraulic cylinders with holdi...

Page 48: ...hen any MEWP function is activated On MEWPs with certain options a flashing amber light will accompany this alarm 3 5 3 AC Outlet on Platform If Equipped This outlet is a source of AC power on the pla...

Page 49: ...ure gets below 11 C 11 F 3 6 2 Work Light If Equipped The work light assembly is mounted on the railings of the platform 1 Figure 3 2 Work Light 1 Work Light This light turns on when plugged into the...

Page 50: ...ged and removed from service Repairs to the MEWP may only be made by a qualified service technician After repairs are completed the operator must perform visual and daily maintenance inspections funct...

Page 51: ...MEWP that does not appear to be working properly has been damaged or appears to have worn or missing parts has alterations or modifications not approved by the manufacturer has safety devices which ha...

Page 52: ...To Move Riser Up and Down Using Base Control Console 1 Activate and hold function enable switch by pushing it to the right 2 Push riser up down switch to either up or down position Release switch to s...

Page 53: ...WARNING DO NOT operate any control on operator s control console without proper fall protection secured to the designated location in the platform Failure to avoid this hazard could result in death or...

Page 54: ...ST be in high torque mode DO NOT exceed the rated gradeability listed in Table 4 2a Ensure fuel level is above half to avoid a possible stall condition 3 8 12 To Steer 1 Depress and hold footswitch 2...

Page 55: ...or to lower main boom 3 Release controller handle to stop 3 8 19 To Sound Horn 1 Press horn pushbutton to sound horn Release pushbutton to stop sounding horn 3 8 20 To Rotate Turret Using Platform Co...

Page 56: ...If Equipped To start hydraulic generator 1 Ensure engine is running 2 On platform control console turn generator on off switch to on position To restore normal operation 1 On platform control console...

Page 57: ...ion authorized by your employer and supervisor WARNING Do not smoke in an area where MEWPs are stored or refueled CAUTION When operating on a slope ensure fuel level is above half to avoid a possible...

Page 58: ...the operation of the engine to reduce diesel particulate emissions As soon as the soot load reaches 100 the system triggers a standstill regeneration request The request is issued and displayed 1 on...

Page 59: ...still switch 8 on the base controls to the on position Base functions become inoperative when the standstill switch is turned on 4 On the engine display module 2 press and hold the middle button 9 bel...

Page 60: ...g loaded or unloaded 3 11 1 Loading and Tie down 1 Lock turret using turret transportation lock refer to Section 3 11 2 2 Turn key switch to off position and remove key before transporting 3 Turn main...

Page 61: ...tant that lifting devices are attached only to designated lifting points refer to Figure 3 5 WARNING Use chains of ample load capacity sufficient to withstand MEWP weight 1 Place boom in stowed positi...

Page 62: ...alarm is active 3 12 1 Platform Uphill If the MEWP becomes tilted with the platform uphill refer to Figure 3 6 follow the steps below to return to a lowered and retracted position 1 Lower main boom c...

Page 63: ...1 52 3 05 1 52 4 57 6 10 7 62 9 14 10 67 12 19 13 72 15 24 16 76 18 29 19 81 21 34 15 24 38 cm 2 44 m 8 31 m 4 80 m 12 19 m 8 33 m 19 38 m 8 6 cm 8 38 m 2 98 m 2 54 m 9 14 m 1 12 m 1 35 m 28 cm 1 68 m...

Page 64: ...Axle Oscillation Diagram WARNING Do not raise the platform in work mode if it is not on a firm level surface Axle oscillation free travel mode drive speed 7 7 km h 4 8 mph max Axle oscillation locked...

Page 65: ...ters Load sensing system Manual brake release Operator horn Oscillating axle steer 72 x 36 in 183 x 91 cm platform with side gate Spring applied hydraulically released brake Operator engaged different...

Page 66: ...oom retract Jib up Jib down Turret rotate counterclockwise 360 fully stowed Platform rotate full Driving Speeds Drive speed maximum stowed Drive speed maximum elevated Battery System voltage Type Cold...

Page 67: ...ranteed Sound Power Level ISO 4871 Vibration acceleration to which operator s body is subjected does not exceed 0 5 m s2 Approved Alternates Esso Mobil UNIVIS HVI 26 Petro Canada HYDREX EXTREME Mobilf...

Page 68: ...must be completed after an annual inspection has been completed Do not use the aerial platform if an inspection has not been recorded in the last 6 months 20__ 20__ 20__ Model Number ________________...

Page 69: ...ve same tire size installed at all times Failure to comply with this requirement will reduce the life of the differentials and reduce overall mobility of MEWP Table 4 5 Maximum Platform Capacities SJ...

Page 70: ...ucture to structure and is generally determined by the engineer or architect for that particular structure MODEL Gross Aerial Platform Weight Total Aerial Platform Load SJ 63AJ Standard configuration...

Page 71: ...A Test Platform Emergency Stop Light A Brake and Main Manifolds A Test Platform Emergency Stop A Emergency Power Unit A Test Footswitch A Fuel Tank A Test Engine Enable Switch A Fuel Leaks A Test Ste...

Page 72: ...latform Control Console Rotary Actuator Test Work Light If Equipped Load Cell Test All Motion Alarm If Equipped Steer Cylinder Assembly Test Horn Tie Rod Test Brakes Wheel Tire Assembly Manuals Fuel L...

Page 73: ...nd 5 Label Legend Safety Red Safety Red indicates DANGER Safety Orange Safety Orange indicates WARNING Safety Yellow Safety Yellow indicates CAUTION Safety Green Safety Green indicates emergency lower...

Page 74: ...ct AC Supply Connect AC supply here 2 Body Crushing Hazard Danger Body crushing hazard 3 Tie Down Points Only use these points for tying down 4 Crushing Hazard Danger Crushing hazard 139314AA 139314AA...

Page 75: ...Do Not Alter Do not alter or disable limit switches or other safety devices 6 Skyjack Logo Skyjack 7 Model Number Product Identifier Model number will vary may not be as shown 139314AA 139314AA ZZ 139...

Page 76: ...tank side 5 Locate brake valve and pump 6 Push in black knob 7 Pump by slowly pushing red knob in and out until 300 psi 21 bar shows on the gauge if equipped Brake is now released Refer to Section 2...

Page 77: ...n Points Only use these points for lifting or tying down 3 Wheel Specifications Refer to manual for wheel type offset pressure and torque 4 Wheel Load Indicates rated wheel load Wheel load will vary o...

Page 78: ...ription 5 Foam filled Tire Indicates foam filled tire 6 Sound Power Level Guaranteed maximum sound power level 7 CE CE rating mark 8 Main Power Disconnect Main power disconnect lever Engine Compartmen...

Page 79: ...al Description 1 Serial Plate Product identification and specifications Serial plates will vary may not be as shown 2 4x4 If Equipped Product identifier 4 wheel drive 3 Crushing Hazard Danger Crushing...

Page 80: ...ump 6 Push in black knob 7 Pump by slowly pushing red knob in and out until 300 psi 21 bar shows on the gauge if equipped Brake is now released Refer to Section 2 5 Winching Towing Procedure 8 A Remov...

Page 81: ...Lift and Tie Down Points Only use these points for lifting or tying down 4 Wheel Specifications Refer to manual for wheel type offset pressure and torque 5 Wheel Load Indicates rated wheel load Wheel...

Page 82: ...power level 8 CE CE rating mark 9 No Smoking Do not smoke near this location 10 Diesel Ultra Low Sulfur Only Diesel Ultra Low Sulfur Only Diesel Use diesel fuel only 11 Grease Points Maintenance Refer...

Page 83: ...te platform to the left or to rotate to the right Select to tilt platform up or to tilt platform down Select to move jib up or to move jib down Select to rotate turret to the left or to rotate to the...

Page 84: ...te platform to the left or to rotate to the right Select to tilt platform up or to tilt platform down Select to move jib up or to move jib down Select to rotate turret to the left or to rotate to the...

Page 85: ...tilt platform up or to tilt platform down Select to move jib up or to move jib down Select to rotate turret to the left or to rotate to the right Select to raise riser or to lower riser Select to rai...

Page 86: ...cy Lowering Procedure In case of emergency follow procedure outlined in label to lower the platform 4 No Smoking Do not smoke near this location 5 Diesel Ultra Low Sulfur Only Diesel Ultra Low Sulfur...

Page 87: ...er Crushing hazard 8 Tie Down Points Only use these points for tying down 9 Model Number Product Identifier Model number will vary may not be as shown 10 Skyjack Logo Skyjack Control Side Continued 13...

Page 88: ...base and platform controls turn on An audible alarm sounds at the platform The engine display shows the regeneration request 2 Park the MEWP in a safe location in the stowed position Turn the key swi...

Page 89: ...f people Load platform uniformly Platform capacity will vary over different MEWPs 2 Operator s Daily Inspection Refer to the Operating manual Perform visual inspection and function tests at the beginn...

Page 90: ...level ground Rated work load includes the weight of both personnel and material and maximum number of people in each configuration Do not exceed total weight or maximum number of people Load platform...

Page 91: ...Read and understand the outlined risks associated with this work platform prior to operation 6 Model Number Product Identifier Model number will vary may not be as shown 7 AWPT Click It Indicates full...

Page 92: ...warning 2 Crushing Hazard Danger Crushing hazard 3 Warning Do Not Alter Do not alter or disable limit switches or other safety devices 4 Footswitch Enable On Off Depress and hold footswitch to enable...

Page 93: ...nual Push emergency stop to stop engine and disable controls 4 Engine Controls Emergency Power Unit Select to enable emergency power unit Select low torque higher speed or high torque lower speed Sele...

Page 94: ...he right Push and hold the controller in this direction to raise main boom or to lower main boom 6 Boom Jib Platform Controls Select to rotate platform to the left or to the right Select to tilt platf...

Page 95: ...y 30 minutes Overrides the regeneration request Restores full engine power and speed to allow the MEWP to be moved to a safe location to perform the regeneration procedure IMPORTANT The switch should...

Page 96: ...J 63AJ No Label Pictorial Description 1 Body Crushing Hazard Danger Body crushing hazard 2 4x4 If Equipped Product identifier 4 wheel drive 3 Connect AC Supply Connect AC supply here Front Side Base 2...

Page 97: ......

Page 98: ...www skyjack com elig lift l sninger av folk som bryr seg...

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