Skyjack SJ519 TH, Service Manual

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SJ519 TH 216942AC
About this Section Section 1 – Scheduled Maintenance
Serial Number:
Model:
Hourmeter Reading: Operator's Name (Printed):
Date:
Time: Operator's Signature:
INSPECTION FREQUENCY
P - PASS DAILY
F - FAIL WEEKLY or 40 HOURS
R - REPAIRED QUARTERLY OR 250 HOURS
ANNUALLY or 1000 HOURS
P F R P F R
Engine Compartment
256C
A - Perform Visual and Daily Maintenance Inspections & Functions Test. Refer to Section 2.8 of the Operating Manual.
B - Perform Scheduled Maintenance Inspection every week or 40 hrs. Refer to Section 1 of this manual.
C - Perform Scheduled Maintenance Inspection every 3 months or 250 hours. Refer to Section 1 of this manual.
D - Perform Scheduled Maintenance Inspection every year or 1000 hours. Refer to Section 1 of this manual.
Note: Make a copy of this page or visit the Skyjack web site: www.skyjack.com for a printable copy.
A,C
A
A
A
B
A
A
A
Fuel Leaks
A,C Change Oil Filters
C,D Drain Fuel/Water Separator
A,C
A
A
A
A
A
A,D Hydraulic Oil
A Hydraulic Tank
Operator's Cab
Grease Fittings
Quick Attach apron
Grease Fittings on Boom Assembly
Inner and Outer Shaft Seals
Hub Seals Function Tests
Operator's Cab Controls
Seat
Pedals
A Lifting Attachment(s)
A
A
A
B Grease Fittings on Frame
A Fork Bars and Locks
A Forks
Hub Oil D
Differential Oil D
Pinion Seal
Test Starter Operation
Test Horn
Test Lights (If Equipped)
Test Boom and Attachment Functions
Test Frame Leveling and Level Indicator
A Operator's Cab Controls
A Manual
Foam-filled Tires A
Table 1.1 MAINTENANCE AND INSPECTION CHECKLIST
Each item shall be inspected using the appropriate section of the Skyjack operating manual.
As each item is inspected, write the appropriate grade in the box.
Inspection Schedule
Daily A
Weekly or 50 Hours A + B
Quarterly or 250 Hours A + B + C
Annually or 1000 Hours A + B + C + D
Schedule Schedule
Schedule Maintenance Inspections
Labels A
Boom
Electrical A
Main pins and bushings C,D
Mirrors A
subcarriage pins and bushings C,D
Hydraulic A
Rollers and Tracks C,D
Cylinders A,B,C,D
Slide Pads B,C,D
Frame
Chain(s) A,C
Wheel/Tire Assembly A
Boom Angle Indicator A
Battery and Cables A
Proximity Sensors A
Engine Intake Air Filter A,B,C
Air-filled Tires A
Tilt Switch A,B,C,D
Test Frame Leveling and Boom Interlock
Hydraulic Pump A
Belts and Hoses
Change Fuel Filter
Charge Accumulators (if equipped)
Operate and Check Shifting A
Drive Axles
A
A
A
Transmission
King Pins C,D
Check Drive Shafts and U-Joints C,D
Axle Mounting Pins and Bushings C,D
Axle Housing A
Steer Cylinder Assembly A
Steer Linkage A
Fuel Tank
Engine Oil
Engine Coolant Level
Test Accelerator Pedal A
Test Reverse Alarm, Driving & Service Brake A
Test Steering A
Test Positive Shut-off Valve (if equipped) A
Test Parking Brake A
Test Outriggers (If Equipped) A
Check for Leaks
A
Change Transmission Oil
D
Change Oil Filter D
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Table 1.1 Maintenance and Inspection Checklist