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SECTION 1, Page 7

SJ 600, 800 & 1000 Series

122

883AH

May 2002

Purpose Of Equipment

The  SKYJACK  SJ-600,  800  &  1000  Series  Work
Platform is designed to transport and raise personnel,
tools and materials to overhead work areas.

Use Of Equipment

The  work  platform 

(Figure  1-1)

  is  a  highly

maneuverable,  mobile  work  station.    Lifting  and
elevated driving MUST be on a flat, level, compacted
surface.  The work platform can be driven over uneven
terrain  only  when  the  platform  is  fully  lowered.

Warnings

The operator MUST read and completely understand
the safety panel labels and ALL other warnings in this
manual and on the work platform.  Compare the labels
on the work platform with the labels found throughout
this  manual.  If  any  labels  are  damaged  or  missing,
replace  them  immediately.

Description

The work platform consists of three major assemblies,
the  platform,  lifting  mechanism  and  the  base.    An
operator’s  control  box  is  mounted  on  the  platform
railing.  Auxiliary and emergency controls are located
at the base.

Platform

 

-  The  platform  is  constructed  of  a  tubular

support frame, a skid-resistant “diamond plate” deck
surface,  and  43-1/2"  (1.10m)  hinged  railings  with  6"
(15.24cm) toe boards and mid-rails.  The platform can
be entered from either side through a spring returned
gate for 800 & 1000 Series and from the rear through
a spring returned gate on 600 Series.  The 600 Series
can be equipped with a front extension platform.  The
800 & 1000 Series can be equipped with a front or both
front  and  rear  extension  platforms.

Lifting  Mechanism

 

-  The  lifting  mechanism  is

constructed  of  formed  steel  sections  making  up  a
scissor-type assembly.  The scissor-type assembly is
raised  and  lowered  by  single-acting  hydraulic  lift
cylinders  with  holding  valves.    A  two-section  pump,
driven  by  an  engine  provides  hydraulic  power  to  the
lift  cylinders.    A  safety  bar  located  inside  the  lifting
mechanism  (when  properly  positioned)  prevents  the
scissor-type  assembly  from  being  lowered  while
maintenance  or  repairs  are  being  performed  within
the  lifting  mechanism.

SECTION 1

INTRODUCTION

Base -  (600 & 800 Series)

 

The base is a rigid

one piece weldment which supports two component
side  cabinets.    One  cabinet  contains  the  hydraulic
components,  up/down  controls,  electrical  compo-
nents and starter battery.  The other cabinet contains
the  fuel  tank,  hydraulic  tank  and  LP  tank  (SJ  800).
The  propane  tank  on  the  SJ  600  series  is  located
either  behind  the  access  ladder  or  behind  the  fuel
cabinet.  The front axle has two wheels, steerable by
a  hydraulic  cylinder  and  is  either  non-driven  (2WD
models) or drive shaft/gear box driven (4WD models).
The rear axle is drive shaft/gear box driven and has a
spring-applied  hydraulically-released  disc  parking
brake.    A  slide-out  drawer  at  the  front  of  the  base,
supports  an  engine  coupled  with  a  two-section
hydraulic  pump  providing  power  to  the  hydraulic
system.  An engine control panel is also located at the
front of the base.

Base  - 

 

(1000  Series) 

The  base  is  a  rigid  one

piece weldment which supports two component side
cabinets.    One  cabinet  contains  the  hydraulic  tank,
hydraulic  components,  up/down  controls,  electrical
components, emergency lowering battery and starter
battery.  The other cabinet contains the fuel tank and
LP tank (if equipped).  The front axle has two wheels,
steerable  by  a  hydraulic  cylinder  and  is  either  non-
driven  (2WD  models)  or  drive  shaft/gear  box  driven
(4WD  models).  The  rear  axle  is  drive  shaft/gear  box
driven  and  has  two  spring-applied  hydraulically-
released  parking  brakes.    A  slide-out  drawer  at  the
front of the base supports an engine coupled with a
two-section  hydraulic  pump  providing  power  to  the
hydraulic  system.    An  engine  control  panel  is  also
located at the front of the base.

Operator’s Control Box 

 A removable control

box,  mounted  at  the  right  front  of  the  platform,
contains controls for engine operation, work platform
motion  and  emergency  stopping.

Hydraulic  Outriggers 

Optional  hydraulic

outriggers  are  mounted  to  the  four  corners  of  the
base.  Controls on the operator’s control box are used
to  extend  and  retract  the  hydraulic  outrigger
cylinders.

1

Summary of Contents for SJ-1000 Series

Page 1: ...and Asia please call 800 965 4626 Skyjack Inc Parts Center 3451 Swenson Ave St Charles IL 60174 FAX 888 782 4825 For Parts Service in Europe please call 31 297 255 526 Skyjack Europe Communicatieweg...

Page 2: ...51095 to 51388 51389 Above 60101AH WARNING This Operating Manual and the ANSI SIA Manual Of Responsibilities are considered fundamental parts of the elevating work platform They are a very important w...

Page 3: ...ntrol 17 Powered Extension Platform Control Box 17 Identification And Operation Of Safety Devices 18 Operating Procedures Set up Procedure 19 Prestart Checks 20 Operator Qualifications 21 Start and Op...

Page 4: ...quired to conform to national health and safety regulations applicable to the operation of this elevating work platform FAILURE TO COMPLY with your REQUIRED RESPONSIBILITIES in the use and operation o...

Page 5: ...in manuals or else where When you see this symbol be alert to the possibility of personal injury or death Follow the instructions in the safety message SCOPE OF THIS MANUAL This manual applies to the...

Page 6: ...Service Department verifies warranty coverage they will also issue an RA Return Authorization number for the return of any defective component s All items over 25 00 in value must be returned to Skyja...

Page 7: ...g lowered while maintenance or repairs are being performed within the lifting mechanism SECTION 1 INTRODUCTION Base 600 800 Series The base is a rigid one piece weldment which supports two component s...

Page 8: ...ure the load is evenly distributed on the platform DO NOT raise your platform in windy or gusty conditions Warning Jobsite Hazards DO NOT operate on surfaces not capable of holding weight of the work...

Page 9: ...3 5 mph 5 6km h 2 0 mph 3 2km h Elevated Low Drive 6 mph 0 97km h 35 mph 0 56km h 6 mph 0 97km h Raise Rated Load 39 sec 40 sec 40 sec 80 sec 90 sec 67 sec Speed Lower Rated Load 33 sec 40 sec 40 sec...

Page 10: ...9250 8831 8841 7027 Type 6F Foam Filled Tires Model 9250A 8831F 8841F Disc Brake System on Rear Axle 800 600 Series only Dual Spring Applied Hydraulically Released Parking Brakes 1000 Series only Opt...

Page 11: ...ay 2002 Figure 1 1 SKYJACK SJ 800 Series Work Platform OPERATOR S CONTROL BOX ENTRY GATE MAIN PLATFORM LIFTING MECHANISM HYDRAULIC TANK AND FUEL TANK SIDE CABINET ENGINE TRAY HYDRAULIC ELECTRIC SIDE C...

Page 12: ...rical Panel Electrical Panel This control station is located in the Hydraulic Electric Side Cabinet It contains the following controls 1 Up Push Button Switch This push button switch will raise the pl...

Page 13: ...n This push button switch sets the choke for starting a cold gasoline propane engine Engine Control Panel Diesel Figure 2 3B Engine Control Panel Kubota Diesel Engine Engine Control Panel This control...

Page 14: ...ton This red mushroom head shaped button switch is designed to disengage power to the platform controls Emergency Powered Extension Platform Retraction System CE 1000 Series only Figure 2 5 Powered Pl...

Page 15: ...e motion It is a deadman control which returns to neutral when released 13 Drive Enable Switch This momentary Trigger style switch energizes the drive steer controller It must be held depressed contin...

Page 16: ...ntrol Located on the side of the Operator s Control Box or on the Auxiliary Control Box console This push button switch starts the hydraulic generator on the base 1 Hydraulic generator Off On Push But...

Page 17: ...2 Warning The guardrail system MUST be upright and locked in place before resuming normal operation Check the guardrail system for loose or missing locking pins before operating this equipment Figure...

Page 18: ...net door Check the hydraulic oil level scissors must be fully lowered in the tank Level should be at or slightly above the top mark on the sight glass If required add a quality grade hydraulic oil suc...

Page 19: ...ed maximum working height Note Refer to Table 1 1 Specifications and Features for proper lift and lowering times 25 Use the Down Switch to lower the platform to it s fully lowered position 26 Your SKY...

Page 20: ...W position with HI LOW Throttle Select Switch 7 If the engine is cold depress and hold the Engine Choke Push button Gasoline engines or depress and hold the Glow Plug Push button for 15 to 20 seconds...

Page 21: ...eached Reinsert the locking pins to prevent accidental movement of the extension deck during travel or transport 17 To extend retract a hydraulic powered extension platform To extend the platform turn...

Page 22: ...ng Valve Manual Override Knob Located on the holding valve at the bottom of each lift cylinder these red knurled knobs when depressed and turned counter clockwise allow hydraulic oil to bypass each ho...

Page 23: ...check to see that ALL outriggers are fully retracted D During Operation 1 If alarm sounds during operation the platform is not level LOWER THE PLATFORM IMMEDIATELY Make the necessary adjustments to l...

Page 24: ...e special procedure for manually disengaging the parking brake is as follows Warning DO NOT manually disengage the parking brakes if the work platform is on a slope Figure 2 17 Parking Brake Release H...

Page 25: ...form is on a slope Preparation for Winching Or Towing 1 Turn Emergency Power Disconnect Switch to OFF position Make sure that the work platform is on level ground 2 Chock or block the wheels to preven...

Page 26: ...1000 Series 122883AH May 2002 Table 2 1 Owner s Annual Inspection Record MODEL NUMBER________________________________ SERIAL NUMBER________________________ RECORDING DATE RECORDING YEAR 1 2 3 4 5 6 7...

Page 27: ...7027 7027F 71XX 71XXF 8831 8831F 8841 8841F 9250 9250F 9250A 6 30 10 16 5 NHS 8 50 344 7 65 448 2 S S S S 6 32 3 10 16 5 OTR HD Stabilizer 10 70 482 6 75 517 1 S 6 30 10 16 5 OTR Outrigger 10 75 517...

Page 28: ...bs 680 kg One Extension Platform 1000 lbs 454 kg 2 500 lbs 227 kg 2 1500 lbs 680 kg 8841 Two Extension Platforms 500 lbs 227 kg 500 lbs 227 kg 500 lbs 227 kg 1500 lbs 680 kg No extension Platform 2000...

Page 29: ...raulic Hydraulic oil H H Q Hydraulic hoses fittings A P C A C P Lift lowering speeds G G Cylinders A B A B Emergency lowering B B Lift capacity D D Hydraulic oil oil filter F F Miscellaneous Labels an...

Page 30: ...MOBILE ELEVATING PLATFORMS www skyjackinc com...

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