SECTION 2, Page 30
SJ 600, 800 & 1000 Series
122883AH
May 2002
Table 2-4. Maintenance And Inspection Schedule
Daily
Weekly
Monthly
3 Months
6 Months
12 Months*
Engine
Fuel leaks
A
A
Engine oils
H & I
H & I
Engine RPM
G
G
Fuel filter
F
F
Belts/Hoses
A & C
A & C
Muffler
B, C & J
B, C & J
Air cleaner
A
I
A & I
Fuel tank cap
B & C
B & C
Coolant level
A & L
A & L
Mechanical
Structural damage/welds
A
A
Locking Pins/Retainers
A & B
C
A, B & C
Parking brake
B
B
Tires/wheels & fasteners
A, B, C & R
O & S
A, B, C & O
Guides/ rollers & slider pads
A, B & N
A, B & N
Railings/Entry chains/gates
A, B & C
A, B & C
Bolts and fasteners
A
C
A & C
Safety Bar
B
B
Gear Oil**
A & H
A, H & F
Rust
A
A
Wheel Bearings & King pins
A
B & E
A, B & E
Steering cylinder & tie rod
A
B & E
A, B & E
Electrical
Battery fluid level
A
A
Control switches/Indicator Lights
A & B
A & B
Cords & wiring
A
A
Battery terminals
A & C
A & C
Generator/receptacle
A
B
A & B
Terminals & plugs
C
C
Limit Switches
B
B
Tilt Switch
A & B
B
A & B
Hydraulic
Hydraulic oil
H
H & Q
Hydraulic hoses/fittings
A & P
C
A, C & P
Lift/lowering speeds
G
G
Cylinders
A & B
A & B
Emergency lowering
B
B
Lift capacity
D
D
Hydraulic oil & oil filter
F
F
Miscellaneous
Labels and manual
A, K & M
A, K & M
Lanyard Attachments
A & C
A & C
Notes
A.
Visually Inspect.
B.
Check operation.
C.
Check tightness.
D.
Check relief valve setting. Refer to serial number
nameplate
E.
Lubricate.
F.
Replace.
G.
Refer to Table 1-1 specifications and features.
H.
Check oil level.
I.
Refer to engine manual.
J.
Check noise level.
K.
Replace if missing or illegible.
L.
Check only when cooled.
M. Proper manual must be in box
N.
Ensure there is no metal to metal contact with slider, slider side or
running surface. Check for free movement of surface. Also check
for free movement of the slider pin through the slider and pad.
O. Ensure proper torquing procedure and sequence is followed.
P.
Check for leaks.
Q. Have oil sample tested.
R.
Visually inspect for proper inflation.
S.
Check pressure with a calibrated gauge.
(Refer To Table 2-2.)
*
Record inspection date and signature
**
Gear Oil Requirements: Axle:
ESSO GX 85W-140
Center Drive: ESSO GX 85W-140
