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Page  6

SJ 600, 800 & 1000 Series

122883AH

May 2002

SKYJACK,  Inc.  warrants  each  new  work  platform  to
be free of defective parts and workmanship.  During
the first full year, labor and replacement parts will be
provided  by  the  local  authorized  Skyjack  dealer
without  charge.    For  the  following  48  months,
structural  components  found  to  be  defective  will  be
replaced or repaired at no charge.

A  warranty  registration  card  is  supplied  with  each
work  platform.    The  warranty  is  only  effective  when
the warranty card has been completed and returned
to  Skyjack  within  15  days  from  the  time  of  billing.
When work platforms are put into stock, the warranty
period does not start until the work platform has been
shipped to the dealers customer.  If a unit is put into
service  and  no  warranty  card  has  been  mailed  to
Skyjack, Inc., the warranty period will commence 15
days  from  the  date  the  dealer  was  invoiced  for  the
work  platform.

All  warranty  claims  are  subject  to  approval  by
Skyjack’s Service Department.  Skyjack, Inc. reserves
the  right  to  limit  or  adjust  claims  with  regard  to
defective  parts,  labor  or  travel  time  based  on  usual
and  customary  guidelines.    Parts  purchased  from
sources other than Skyjack will not be covered under
this warranty.  Misuse or improper operation, lack of
normal  maintenance  and  inspections  as  outlined  in
this  Operating/Maintenance  and  Parts  Manual,
alterations  to  original  design  and/or  components  or
accidents  will  void  all  warranty.   

Batteries  are  not

covered by this warranty.

The above mentioned warranty statement is exclusive
and no other warranty whether written, oral or implied
shall apply.  Skyjack excludes any implied warranty of
merchantability and fitness and accepts no liability for
consequential  damages  or  for  other  negligence.

WARRANTY  PROCEDURES

The  selling  distributor  or  authorized  dealer  shall  be
responsible  for  the  complete  handling  of  customer
claims under this warranty.  Here’s what to do:

1. When  a  customer  files  a  claim  under  this
warranty,  contact  Skyjack’s  Service  Department  to
verify warranty coverage.  

NOTE:

 The complete serial

number of the work platform is required to verify the
claim.

2. When  Skyjack’s  Service  Department  verifies
warranty coverage, they will also issue an RA (Return
Authorization) number for the return of any defective
component(s).  All items over $25.00 in value must be
returned  to  Skyjack,  Inc.

WARRANTY STATEMENT

3. Fill  out  a  Warranty  Claim  Form  from  dealer’s
supply of claim forms.  Then notify Skyjack’s Service
Department  of  the  warranty  claim  number  on  the
form  used.

4. The distributor/dealer should then file a warranty
claim  with  Skyjack,  Inc.  describing  the  nature  of  the
defect,  probable  cause,  work  performed,  travel
hours,  and  labor  hours  listed  separately.    Warranty
labor  will  be  paid  at  a  rate  of  $42.00  per  hour.    The
travel allowance will be paid at the same hourly rate
within  the  dealers  specified  territory,  limited  to  a
maximum of four (4) hours.  If a part has serviceable
components,  PLEASE  replace  the  bad  component.
For instance, if you have a bad switch on a controller,
please replace the switch.  Hydraulic cylinders should
be resealed, unless they are damaged beyond repair.
Engine  failures  should  be  directed  to  your  local
engine distributor and covered by the manufacturers
warranty.    Skyjack  will  accommodate  you  and  your
labor.  Labor rates and travel allowances are subject
to  change  without  notice.

5. Warranty  claims  must  be  received  by  Skyjack
within  15  working  days  from  the  date  of  the  repair.
Warranty claims received with insufficient information
will  be  returned  for  correction  or  completion.

6. Materials  returned  for  warranty  inspection  must
have  the  following  procedures:

A.    Carefully  packaged  to  prevent  additional
damage  during  shipping.

B.    Drained  of  all  contents  and  all  open  ports
capped  or  plugged.

C.  Shipped in a container tagged or marked with
the  RA  number.

D.  Shipped 

PREPAID

.    Any  item(s)  returned  for

warranty  by  any  other  means  may  be  refused
and returned unless prior approval from Skyjack
is  obtained.

E.  Items shipped to the dealer will be sent freight
prepaid and added to the invoice.

Failure  to  comply  with  the  above  procedures  may
delay approval and processing of the warranty claim
and  could  result  in  the  denial  of  a  warranty  claim.
Skyjack’s  dealer’s  accounts  must  be  kept  current  in
order to approve and issue warranty credits.  Skyjack
reserves  the  right  to  withhold  issuance  of  warranty
credits  to  a  dealer  if  their  account  is  not  in  good
standing.    This  is  subject  to  change  without  prior
notice.

Summary of Contents for SJ-1000 Series

Page 1: ...and Asia please call 800 965 4626 Skyjack Inc Parts Center 3451 Swenson Ave St Charles IL 60174 FAX 888 782 4825 For Parts Service in Europe please call 31 297 255 526 Skyjack Europe Communicatieweg...

Page 2: ...51095 to 51388 51389 Above 60101AH WARNING This Operating Manual and the ANSI SIA Manual Of Responsibilities are considered fundamental parts of the elevating work platform They are a very important w...

Page 3: ...ntrol 17 Powered Extension Platform Control Box 17 Identification And Operation Of Safety Devices 18 Operating Procedures Set up Procedure 19 Prestart Checks 20 Operator Qualifications 21 Start and Op...

Page 4: ...quired to conform to national health and safety regulations applicable to the operation of this elevating work platform FAILURE TO COMPLY with your REQUIRED RESPONSIBILITIES in the use and operation o...

Page 5: ...in manuals or else where When you see this symbol be alert to the possibility of personal injury or death Follow the instructions in the safety message SCOPE OF THIS MANUAL This manual applies to the...

Page 6: ...Service Department verifies warranty coverage they will also issue an RA Return Authorization number for the return of any defective component s All items over 25 00 in value must be returned to Skyja...

Page 7: ...g lowered while maintenance or repairs are being performed within the lifting mechanism SECTION 1 INTRODUCTION Base 600 800 Series The base is a rigid one piece weldment which supports two component s...

Page 8: ...ure the load is evenly distributed on the platform DO NOT raise your platform in windy or gusty conditions Warning Jobsite Hazards DO NOT operate on surfaces not capable of holding weight of the work...

Page 9: ...3 5 mph 5 6km h 2 0 mph 3 2km h Elevated Low Drive 6 mph 0 97km h 35 mph 0 56km h 6 mph 0 97km h Raise Rated Load 39 sec 40 sec 40 sec 80 sec 90 sec 67 sec Speed Lower Rated Load 33 sec 40 sec 40 sec...

Page 10: ...9250 8831 8841 7027 Type 6F Foam Filled Tires Model 9250A 8831F 8841F Disc Brake System on Rear Axle 800 600 Series only Dual Spring Applied Hydraulically Released Parking Brakes 1000 Series only Opt...

Page 11: ...ay 2002 Figure 1 1 SKYJACK SJ 800 Series Work Platform OPERATOR S CONTROL BOX ENTRY GATE MAIN PLATFORM LIFTING MECHANISM HYDRAULIC TANK AND FUEL TANK SIDE CABINET ENGINE TRAY HYDRAULIC ELECTRIC SIDE C...

Page 12: ...rical Panel Electrical Panel This control station is located in the Hydraulic Electric Side Cabinet It contains the following controls 1 Up Push Button Switch This push button switch will raise the pl...

Page 13: ...n This push button switch sets the choke for starting a cold gasoline propane engine Engine Control Panel Diesel Figure 2 3B Engine Control Panel Kubota Diesel Engine Engine Control Panel This control...

Page 14: ...ton This red mushroom head shaped button switch is designed to disengage power to the platform controls Emergency Powered Extension Platform Retraction System CE 1000 Series only Figure 2 5 Powered Pl...

Page 15: ...e motion It is a deadman control which returns to neutral when released 13 Drive Enable Switch This momentary Trigger style switch energizes the drive steer controller It must be held depressed contin...

Page 16: ...ntrol Located on the side of the Operator s Control Box or on the Auxiliary Control Box console This push button switch starts the hydraulic generator on the base 1 Hydraulic generator Off On Push But...

Page 17: ...2 Warning The guardrail system MUST be upright and locked in place before resuming normal operation Check the guardrail system for loose or missing locking pins before operating this equipment Figure...

Page 18: ...net door Check the hydraulic oil level scissors must be fully lowered in the tank Level should be at or slightly above the top mark on the sight glass If required add a quality grade hydraulic oil suc...

Page 19: ...ed maximum working height Note Refer to Table 1 1 Specifications and Features for proper lift and lowering times 25 Use the Down Switch to lower the platform to it s fully lowered position 26 Your SKY...

Page 20: ...W position with HI LOW Throttle Select Switch 7 If the engine is cold depress and hold the Engine Choke Push button Gasoline engines or depress and hold the Glow Plug Push button for 15 to 20 seconds...

Page 21: ...eached Reinsert the locking pins to prevent accidental movement of the extension deck during travel or transport 17 To extend retract a hydraulic powered extension platform To extend the platform turn...

Page 22: ...ng Valve Manual Override Knob Located on the holding valve at the bottom of each lift cylinder these red knurled knobs when depressed and turned counter clockwise allow hydraulic oil to bypass each ho...

Page 23: ...check to see that ALL outriggers are fully retracted D During Operation 1 If alarm sounds during operation the platform is not level LOWER THE PLATFORM IMMEDIATELY Make the necessary adjustments to l...

Page 24: ...e special procedure for manually disengaging the parking brake is as follows Warning DO NOT manually disengage the parking brakes if the work platform is on a slope Figure 2 17 Parking Brake Release H...

Page 25: ...form is on a slope Preparation for Winching Or Towing 1 Turn Emergency Power Disconnect Switch to OFF position Make sure that the work platform is on level ground 2 Chock or block the wheels to preven...

Page 26: ...1000 Series 122883AH May 2002 Table 2 1 Owner s Annual Inspection Record MODEL NUMBER________________________________ SERIAL NUMBER________________________ RECORDING DATE RECORDING YEAR 1 2 3 4 5 6 7...

Page 27: ...7027 7027F 71XX 71XXF 8831 8831F 8841 8841F 9250 9250F 9250A 6 30 10 16 5 NHS 8 50 344 7 65 448 2 S S S S 6 32 3 10 16 5 OTR HD Stabilizer 10 70 482 6 75 517 1 S 6 30 10 16 5 OTR Outrigger 10 75 517...

Page 28: ...bs 680 kg One Extension Platform 1000 lbs 454 kg 2 500 lbs 227 kg 2 1500 lbs 680 kg 8841 Two Extension Platforms 500 lbs 227 kg 500 lbs 227 kg 500 lbs 227 kg 1500 lbs 680 kg No extension Platform 2000...

Page 29: ...raulic Hydraulic oil H H Q Hydraulic hoses fittings A P C A C P Lift lowering speeds G G Cylinders A B A B Emergency lowering B B Lift capacity D D Hydraulic oil oil filter F F Miscellaneous Labels an...

Page 30: ...MOBILE ELEVATING PLATFORMS www skyjackinc com...

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