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SJ 600, 800 & 1000 Series

122883AH

May 2002

      

WARNING

OPERATOR  SAFETY  REMINDERS

The National Safety Council reminds us that most accidents are caused by the failure of some individuals to
follow  simple  and  fundamental  safety  rules  and  precautions.  Common  sense  dictates  the  use  of  protective
clothing  when  working  on  or  near  machinery.  Use  appropriate  safety  devices  to  protect  your  eyes,  ears,
hands, feet and body.

You,  as  a  careful  operator,  are  the  best  insurance  against  an  accident.  Therefore,  proper  usage  of  this  work
platform is mandatory. The following pages of this manual should be read and understood completely before
operating  the  work  platform.  Any  modifications  from  the  original  design  are  strictly  forbidden  without  written
permission  from  SKYJACK,  Inc.

ANSI/SIA (United States)

You are required by the current ANSI/SIA A92.6 standards to read and understand 

YOUR

RESPONSIBILITIES 

in the Manual Of Responsibilities before you use or operate this work platform.

CSA (Canada) and CE (Europe)

You are required to conform to national health and safety regulations applicable to the operation of this
elevating  work  platform.

FAILURE  TO COMPLY with your REQUIRED RESPONSIBILITIES in the use and operation of the
work platform could result in DEATH OR SERIOUS INJURY!

    DANGER

 

ELECTROCUTION HAZARD

 

THIS  MACHINE  IS  NOT  INSULATED.

    MAINTAIN  SAFE  CLEARANCES  FROM  ELECTRICAL 

POWER  LINES AND  APPARATUS.  YOU 

MUST  ALLOW

 FOR PLATFORM SWAY, ROCK OR SAG.  

THIS  WORK  PLATFORM  DOES  NOT  PROVIDE  PROTECTION  FROM  CONTACT  WITH  OR 
PROXIMITY TO AN ELECTRICALLY CHARGED CONDUCTOR.

 

Minimum Safe Approach Distance 

ANSI/SIA A92.6-1999 & 

CSA CAN3-B354.2&.3-M82  Requirements 

CE Guidance Note 

“Avoidance of danger from Overhead Lines” 

Voltage Range 

Minimum Safe Approach Distance 

(Phase to Phase) 

Feet 

Meters 

0 To 300V 

Avoid Contact 

Over 300V to 50KV 

10 

3.05 

Over 50KV to 200KV 

15 

4.60 

Over 200KV to 350KV 

20 

6.10 

Over 350KV to 500KV 

25 

7.62 

Over 500KV to 750KV 

35 

10.67 

Over 750KV to 1000KV 

45 

13.72 

These machines should not operate within 15M 
of overhead lines suspended from steel towers. 

 

These machines should not operate within 9M of 

overhead lines suspended from wooden poles. 

FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY! 

 
 

Summary of Contents for SJ-1000 Series

Page 1: ...and Asia please call 800 965 4626 Skyjack Inc Parts Center 3451 Swenson Ave St Charles IL 60174 FAX 888 782 4825 For Parts Service in Europe please call 31 297 255 526 Skyjack Europe Communicatieweg...

Page 2: ...51095 to 51388 51389 Above 60101AH WARNING This Operating Manual and the ANSI SIA Manual Of Responsibilities are considered fundamental parts of the elevating work platform They are a very important w...

Page 3: ...ntrol 17 Powered Extension Platform Control Box 17 Identification And Operation Of Safety Devices 18 Operating Procedures Set up Procedure 19 Prestart Checks 20 Operator Qualifications 21 Start and Op...

Page 4: ...quired to conform to national health and safety regulations applicable to the operation of this elevating work platform FAILURE TO COMPLY with your REQUIRED RESPONSIBILITIES in the use and operation o...

Page 5: ...in manuals or else where When you see this symbol be alert to the possibility of personal injury or death Follow the instructions in the safety message SCOPE OF THIS MANUAL This manual applies to the...

Page 6: ...Service Department verifies warranty coverage they will also issue an RA Return Authorization number for the return of any defective component s All items over 25 00 in value must be returned to Skyja...

Page 7: ...g lowered while maintenance or repairs are being performed within the lifting mechanism SECTION 1 INTRODUCTION Base 600 800 Series The base is a rigid one piece weldment which supports two component s...

Page 8: ...ure the load is evenly distributed on the platform DO NOT raise your platform in windy or gusty conditions Warning Jobsite Hazards DO NOT operate on surfaces not capable of holding weight of the work...

Page 9: ...3 5 mph 5 6km h 2 0 mph 3 2km h Elevated Low Drive 6 mph 0 97km h 35 mph 0 56km h 6 mph 0 97km h Raise Rated Load 39 sec 40 sec 40 sec 80 sec 90 sec 67 sec Speed Lower Rated Load 33 sec 40 sec 40 sec...

Page 10: ...9250 8831 8841 7027 Type 6F Foam Filled Tires Model 9250A 8831F 8841F Disc Brake System on Rear Axle 800 600 Series only Dual Spring Applied Hydraulically Released Parking Brakes 1000 Series only Opt...

Page 11: ...ay 2002 Figure 1 1 SKYJACK SJ 800 Series Work Platform OPERATOR S CONTROL BOX ENTRY GATE MAIN PLATFORM LIFTING MECHANISM HYDRAULIC TANK AND FUEL TANK SIDE CABINET ENGINE TRAY HYDRAULIC ELECTRIC SIDE C...

Page 12: ...rical Panel Electrical Panel This control station is located in the Hydraulic Electric Side Cabinet It contains the following controls 1 Up Push Button Switch This push button switch will raise the pl...

Page 13: ...n This push button switch sets the choke for starting a cold gasoline propane engine Engine Control Panel Diesel Figure 2 3B Engine Control Panel Kubota Diesel Engine Engine Control Panel This control...

Page 14: ...ton This red mushroom head shaped button switch is designed to disengage power to the platform controls Emergency Powered Extension Platform Retraction System CE 1000 Series only Figure 2 5 Powered Pl...

Page 15: ...e motion It is a deadman control which returns to neutral when released 13 Drive Enable Switch This momentary Trigger style switch energizes the drive steer controller It must be held depressed contin...

Page 16: ...ntrol Located on the side of the Operator s Control Box or on the Auxiliary Control Box console This push button switch starts the hydraulic generator on the base 1 Hydraulic generator Off On Push But...

Page 17: ...2 Warning The guardrail system MUST be upright and locked in place before resuming normal operation Check the guardrail system for loose or missing locking pins before operating this equipment Figure...

Page 18: ...net door Check the hydraulic oil level scissors must be fully lowered in the tank Level should be at or slightly above the top mark on the sight glass If required add a quality grade hydraulic oil suc...

Page 19: ...ed maximum working height Note Refer to Table 1 1 Specifications and Features for proper lift and lowering times 25 Use the Down Switch to lower the platform to it s fully lowered position 26 Your SKY...

Page 20: ...W position with HI LOW Throttle Select Switch 7 If the engine is cold depress and hold the Engine Choke Push button Gasoline engines or depress and hold the Glow Plug Push button for 15 to 20 seconds...

Page 21: ...eached Reinsert the locking pins to prevent accidental movement of the extension deck during travel or transport 17 To extend retract a hydraulic powered extension platform To extend the platform turn...

Page 22: ...ng Valve Manual Override Knob Located on the holding valve at the bottom of each lift cylinder these red knurled knobs when depressed and turned counter clockwise allow hydraulic oil to bypass each ho...

Page 23: ...check to see that ALL outriggers are fully retracted D During Operation 1 If alarm sounds during operation the platform is not level LOWER THE PLATFORM IMMEDIATELY Make the necessary adjustments to l...

Page 24: ...e special procedure for manually disengaging the parking brake is as follows Warning DO NOT manually disengage the parking brakes if the work platform is on a slope Figure 2 17 Parking Brake Release H...

Page 25: ...form is on a slope Preparation for Winching Or Towing 1 Turn Emergency Power Disconnect Switch to OFF position Make sure that the work platform is on level ground 2 Chock or block the wheels to preven...

Page 26: ...1000 Series 122883AH May 2002 Table 2 1 Owner s Annual Inspection Record MODEL NUMBER________________________________ SERIAL NUMBER________________________ RECORDING DATE RECORDING YEAR 1 2 3 4 5 6 7...

Page 27: ...7027 7027F 71XX 71XXF 8831 8831F 8841 8841F 9250 9250F 9250A 6 30 10 16 5 NHS 8 50 344 7 65 448 2 S S S S 6 32 3 10 16 5 OTR HD Stabilizer 10 70 482 6 75 517 1 S 6 30 10 16 5 OTR Outrigger 10 75 517...

Page 28: ...bs 680 kg One Extension Platform 1000 lbs 454 kg 2 500 lbs 227 kg 2 1500 lbs 680 kg 8841 Two Extension Platforms 500 lbs 227 kg 500 lbs 227 kg 500 lbs 227 kg 1500 lbs 680 kg No extension Platform 2000...

Page 29: ...raulic Hydraulic oil H H Q Hydraulic hoses fittings A P C A C P Lift lowering speeds G G Cylinders A B A B Emergency lowering B B Lift capacity D D Hydraulic oil oil filter F F Miscellaneous Labels an...

Page 30: ...MOBILE ELEVATING PLATFORMS www skyjackinc com...

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