Ski-Doo Tundra Skandic Series Operator'S Manual Download

Page: 126 / 171

124

Removal

All Models

NOTE:

Removal and installation of drive belt is easier when driven

pulley is held with brake so that it can not rotate. Apply parking brake,
for this purpose.

Remove tether cord cap. Open hood and remove belt guard.

Tundra

Disconnect driven pulley support.

TUNDRA

1. Raise

A05D0PB

mmo2005-002b_1.book Page 124 Monday, February 2, 2004 4:07 PM

Summary of Contents for Tundra Skandic Series

Page 1: ...Mmo 2005 skandic tundra ang FH8 Wed May 26 13 24 09 2004 Page 1 Composite C M Y CM MY CY CMY K ...

Page 2: ...M DESSTM SUVTM Printed in Canada mmo2005 002a fm GM TM are trademarks and are registered trademarks of BRP or its affiliates 2004 BRP All rights reserved SAFETY WARNING Disregarding any of the safety precautions and instructions con tained in this Operator s Guide Safety Videocassette or on product warnings may result in injury including the possibility of death This Operator s Guide and Safety Vi...

Page 3: ...I DOO OPERATOR S GUIDE This guide is applicable to TundraTM and to the following SkandicTM series models Skandic LT LT E WT 550 SWT WT 600 SUV 550 SUV TM 600 mmo2005 002a fm Page 1 Monday February 2 2004 4 05 PM ...

Page 4: ...d NOTE Indicates supplementary information needed to fully com plete an instruction Although the mere reading of such information does not eliminate the hazard the understanding and application of the information will promote the correct use of the vehicle Your dealer is committed to your satisfaction He has taken training to perform the initial set up and inspection of your snowmobile as well as ...

Page 5: ...y not reproduce the full detail or exact shape of the parts shown however they represent parts which have the same or a similar function It is understood that this guide may be translated into another lan guage In the event of any discrepancy the English version shall pre vail Specifications are given in the SI metric system with the SAE U S equivalent in parentheses Where precise accuracy is not ...

Page 6: ... YOUR SNOWMOBILE 25 Vehicle Description Decal 25 Serial Numbers 26 ON VEHICLE IMPORTANT INSTRUCTIONS 28 CONTROLS INSTRUMENTS EQUIPMENT 35 1 Throttle Lever 37 2 Brake Lever 37 3 Parking Brake Button or Lever 37 4 Brake Parking Brake Low Oil Level Pilot Lamp Red 39 5 Gear Shift Lever or RER Button 40 6 Reverse Pilot Lamp 44 7 Handlebar 44 8 Holding Strap 44 9 Ignition Switch 45 10 Tether Cut Out Swi...

Page 7: ...utlet 56 28 Fuses 56 29 Front Grab Handles Front Bumper 58 30 Storage Compartment 59 31 Rear Rack 59 32 Tool Kit 61 33 Spark Plug Holder 61 34 Seat Strap 62 35 Hitch 62 36 Adjustable Suspensions 62 General 62 Guidelines to Adjust Suspension 63 Suspension Troubleshooting Chart 80 In Deep Snow 80 Shields and Guards 81 Windshield 81 FUEL AND OIL 82 Recommended Fuel 82 Recommended Oil 83 COLD WEATHER ...

Page 8: ...NANCE CHART 110 FLUID LEVELS 112 Brake System 112 Chaincase Gearbox Oil Level 113 Oil Injection System 116 Cooling System 118 Battery Electrolyte 119 MAINTENANCE 120 Vehicle Cleaning and Protection 120 Belt Guard Removal and Installation 121 Drive Belt Removal Installation 123 Drive Chain Tension 127 TRA III Drive Pulley Adjustment 128 Drive Belt Condition 131 Brake Condition 131 Brake Adjustment ...

Page 9: ...AND PRESEASON PREPARATION 148 Storage 148 Preseason Preparation 148 TROUBLESHOOTING 149 SPECIFICATIONS 153 WARRANTY BRP LIMITED WARRANTY NORTH AMERICA 2005 SKI DOO SNOWMOBILES 158 BRP INTERNATIONAL LIMITED WARRANTY 2005 SKI DOO SNOWMOBILES 161 FREQUENTLY ASKED QUESTIONS 164 PRIVACY OBLIGATIONS DISCLAIMER 166 CHANGE OF ADDRESS OR OWNERSHIP 166 mmo2005 002b_1 book Page 7 Monday February 2 2004 4 07 ...

Page 10: ... for any power driven machine Common sense proper handling and rou tine maintenance will result in a safer and enjoyable use Check your machine before each ride Always make a pre start inspection BEFORE you turn on the igni tion If you are a parent you must be the judge of your child s capability to understand to operate and to control a snowmobile Warn against speeding over confidence and careles...

Page 11: ...nder certain conditions Always work in a well ventilated area Do not smoke or allow open flames or sparks in the vicinity Open cap slowly If a deffirential pressure condition is noticed whistling sound heard when loosening fuel tank cap have vehicle inspected and or repaired before further operation Do not overfill or top off the fuel tank before placing the vehicle in a warm area As temperature i...

Page 12: ...s up in the dashboard before operating throttle to proceed in reverse The re verse speed of these snowmobiles is not limited Always proceed with caution as fast reverse could result in loss of vehicle stability and control Come to complete stop before depressing RER but ton Always remain seated and apply the brake before shifting Ensure the path behind is clear of obstacles or bystanders before pr...

Page 13: ...SAFETY INFORMATION 11 SAFETY INFORMATION mmo2005 002b_1 book Page 11 Monday February 2 2004 4 07 PM ...

Page 14: ...e new owner for his awareness An extra copy of the Operator s Guide is available from your SKI DOO snowmobile dealer at no charge This safety information section is dedicated to safer snowmobiling Would you have any question regarding any topic whether or not it is covered in this operator s guide please ask your dealer who will be happy to assist you You can also contact BRP s customer assis tanc...

Page 15: ... Read this Operator s Guide for other features that may be on your particular snowmobile model Do not operate your snowmobile un less all its safety features are in place and in good working order Lights The headlamp the taillight and the brake light are standard equipment Be sure lights are clear of dirt slush or snow and are in good working order or condition CE MODÈLE A ÉTÉ ÉVALUÉ PAR UN LABORA...

Page 16: ...r operation of controls Rubber bottom boots with either a nylon or a leather top with remov able felt liners are best suited for snowmobiling You should keep yourself as dry as possible when snowmobiling When you come indoors take your snowmobile suit and boots off and make sure they dry before putting them back on Do not wear long scarfs and loose apparels that could get caught in moving parts WH...

Page 17: ...oper operation of your vehicle as well as training those whom you allow to ride or drive There may be notice able handling and performance differences from one snowmobile to the other A snowmobile is relatively simple to operate but like any other vehicle or mechanical equipment it can be hazardous if you or a passenger are the least bit reckless thoughtless or inattentive We encourage you to have...

Page 18: ...to truly appreciate winter s scenery stop your snowmobile on the side of the trail so that you don t become a hazard to others Fences represent a very serious threat for both you and your snow mobile Give a wide berth to telephone poles or posts Hidden wires unseen from a distance can cause serious accidents Obtain reflective tape or markings and identify hazardous wires near your trail Overhead b...

Page 19: ...istance between you and the snowmobile in front of you Depending on the terrain condition stopping may require a little more space than you think Play it safe Be prepared to use evasive driving Make sure to check the throttle movement prior to starting the snowmobile to ascertain that the throttle cable is operational If not correct the problem before using the snowmobile When starting the engine ...

Page 20: ...the hood is open Even at idle a snowmobile engine is turning around 1 800 revolutions per minute Always turn off the ignition before opening the hood for any reason Never remove any original equipment from your snowmobile Each vehicle has many built in safety features Such features in clude various guards and consoles plus reflective materials and warning labels Venturing out alone with your snowm...

Page 21: ...not react or respond quickly enough to the unexpected Ride at a speed which is suitable to the trail and weather conditions If a maximum speed is posted observe it A poorly maintained snowmobile itself can be a potential hazard Excessively worn components could render the vehicle complete ly inoperative Keep the snowmobile in good working condition at all times Follow your pre operation check week...

Page 22: ...P thank you for doing your share PASSENGER SAFETY BASICS Never ride as a passenger unless the snowmobile is equipped with a passenger seat and sit only on the designated passenger seat Always wear a DOT approved helmet and follow the same dress ing guidelines as those recommended for the operator and de scribed above Make sure that you are able to achieve a stable seating position with both feet r...

Page 23: ... the environ ment is not only critical to the future of our industry but to future generations Light Treading in no way suggests you should curb your appetite for snowmobiling fun It simply means tread with respect JUST WHAT IS LIGHT TREADING The fundamental objective of Light Treading is one of respect for where and how you ride a snowmobile You re a light treader when you follow the principles b...

Page 24: ...s one major reason why we know you ll agree that Light Treading Is Smart Sledding And there are more Enjoying the opportunity to see winter and all its natural majestic wonders is an experience cherished by snowmobilers Light Tread ing will preserve this opportunity and will make it possible for us to expose others to the beauty of winter and the unique thrill of our sport Light Treading will help...

Page 25: ...23 VEHICLE INFORMATION mmo2005 002b_1 book Page 23 Monday February 2 2004 4 07 PM ...

Page 26: ...RTS All transmission suspension and steering parts AUTHORIZED SKI DOO DEALERS For Canada and USA Only To find the nearest authorized SKI DOO dealer dial 1 800 375 4366 or visit our web site at WWW SKIDOO COM mmo2005 002b_1 book Page 24 Monday February 2 2004 4 07 PM ...

Page 27: ...DIC LT LT E WT 550 SWT WT 600 SUV 550 SUV 600 1 Vehicle description decal VEHICLE DESCRIPTION DECAL 1 Manufacturer name 2 Manufacturing date 3 Vehicle identification number VIN 4 Model name 5 Option package 6 Engine type 7 Model year 8 Color codes A29H0SA 1 3 5 A00A6MA 2 4 6 8 7 1 mmo2005 002b_1 book Page 25 Monday February 2 2004 4 07 PM ...

Page 28: ...ion number VIN is removed or mutilated in any way We strongly recommend that you take note of all the serial numbers on your snowmobile and supply them to your insurance company Vehicle Identification Number VIN Location VIN is scribed on vehicle description decal See above It is also em bossed on tunnel near vehicle description decal Model Number Location Model number is part of vehicle identific...

Page 29: ...27 SKANDIC LT LT E WT 550 SWT SUV 550 1 Engine serial number SKANDIC WT 600 SUV 600 1 Engine serial number 1 A25C0MA 1 A32C01B mmo2005 002b_1 book Page 27 Monday February 2 2004 4 07 PM ...

Page 30: ...ng or dam aged the decals can be replaced free of charge See an authorized SKI DOO dealer Please read the following instructions carefully before operating this snowmobile TYPICAL LOCATION OF IMPORTANT INSTRUCTIONS A03A04I 5 4 3 1 8 6 7 2 mmo2005 002b_1 book Page 28 Monday February 2 2004 4 07 PM ...

Page 31: ...29 Instruction 1 SINGLE SEAT MODELS A01A2CA mmo2005 002b_1 book Page 29 Monday February 2 2004 4 07 PM ...

Page 32: ...30 Instruction 1 DOUBLE SEAT MODELS A01A2DA mmo2005 002b_1 book Page 30 Monday February 2 2004 4 07 PM ...

Page 33: ...31 Instruction 2 TUNDRA AND SKANDIC SERIES Instruction 3 ALL MODELS A05H1CA A01A2EA mmo2005 002b_1 book Page 31 Monday February 2 2004 4 07 PM ...

Page 34: ...4 ALL MODELS Instruction 5 TYPICAL ALL MODELS A01A2FA Ne pas démonter ni modifier cette poulie Do not disassemble or modify this pulley AVERTISSEMENT A01A2GA mmo2005 002b_1 book Page 32 Monday February 2 2004 4 07 PM ...

Page 35: ...33 Instruction 6 SKANDIC WT 550 SWT WT 600 SUV 550 SUV 600 Instruction 7 ALL MODELS A29A0IA A32A1GA mmo2005 002b_1 book Page 33 Monday February 2 2004 4 07 PM ...

Page 36: ...34 Instruction 8 LIQUID COOLED MODELS A32A1HA mmo2005 002b_1 book Page 34 Monday February 2 2004 4 07 PM ...

Page 37: ...ly or are op tional on some models In these cases their reference numbers are deliberately missing in the illustrations TYPICAL TUNDRA 28 A29H0TF 34 29 35 32 30 36 33 31 36 32 2 A05H1DB 13 12 1 15 17 26 22 26 9 10 6 5 24 25 3 7 mmo2005 002b_1 book Page 35 Monday February 2 2004 4 07 PM ...

Page 38: ...T 550 SWT WT 600 SUV 550 SUV 600 2 13 18 4 14 6 12 1 16 15 5 24 22 9 10 3 A29H12B 25 7 19 20 21 26 26 A29H15A 2 3 21 18 19 14 4 23 12 25 13 10 22 16 15 11 27 24 20 7 8 5 26 26 9 1 mmo2005 002b_1 book Page 36 Monday February 2 2004 4 07 PM ...

Page 39: ... of terrain and its snow coverage 3 Parking Brake Button or Lever Located on left hand side of handlebar Parking brake should be used whenever snowmobile is parked All Models except Tundra Whenever parking brake is applied and engine is running injection oil level parking brake pilot lamp lights up to remind you that it is en gaged All Models WARNING Make sure parking brake is fully disengaged bef...

Page 40: ...taining notches on but ton pull button until it locks on a notch then release brake lever To release mechanism squeeze brake lever then fully push parking brake button Always release parking brake before riding TYPICAL Step Squeeze and hold Step Fully pull A25H30A 1 2 1 2 mmo2005 002b_1 book Page 38 Monday February 2 2004 4 07 PM ...

Page 41: ...r will auto matically return to its original position Always release parking brake before riding 1 Locking lever 2 OFF 3 ON 4 Brake Parking Brake Low Oil Level Pilot Lamp Red Lights when brake or parking brake is applied with engine running This pilot lamp also lights up when injection oil level is low with en gine running Check oil level and replenish as soon as possible A06D11A 1 2 2 3 mmo2005 0...

Page 42: ...is 60 km h 37 MPH Do not force lever If unable to shift apply throttle to move snowmo bile stop vehicle then try again WARNING The reverse speed of these snowmobiles is not limited Always proceed with caution as fast reverse could result in loss of ve hicle stability and control Come to complete stop before se lecting reverse gear Wait until the reverse alarm sounds be fore operating throttle to p...

Page 43: ...If engine is running at a speed above 3800 RPM the reverse function of the RER button is cancelled It is recommended to warm up the engine to its normal operating temperature before shifting No adjustment is needed except for high altitude See RER MODIFI CATION AT HIGH ALTITUDE below Shifting in Reverse WARNING Shifting to the reverse mode on these snowmobiles is done by depressing the RER button ...

Page 44: ...42 With the snowmobile completely stopped and engine running at idle press and release the RER button SKANDIC LT LT E 1 RER button 1 A29D2KA mmo2005 002b_1 book Page 42 Monday February 2 2004 4 07 PM ...

Page 45: ...le press and release the RER button Reverse pilot lamp and reverse alarm will stop Apply throttle slowly and evenly Allow drive pulley to engage then accelerate carefully RER Modification at High Altitude Skandic LT LT E Only NOTE Tundra needs no modification on RER at high altitude At high altitude the RER system on Skandic LT LT E needs a different engine timing curve to work properly Before usi...

Page 46: ...er the snowmobile Handlebar height is adjustable See an authorized SKI DOO dealer 8 Holding Strap Holding strap provides a grip for driver when side hilling WARNING Fast reverse while turning could result in loss of stability and control WARNING This strap is not for towing lifting or other purpose than tem porary use as a grab bar during side hilling Always keep at least one hand on the handlebar...

Page 47: ...riod should be observed between the cranking cycles to let electric starter cool down Using electric starter when engine has started could damage electric starter mechanism Release the key as soon as the engine starts Key returns to ON position as soon as it is released If the engine does not start on the first try turn the key back to OFF and wait a few seconds before restarting To stop engine tu...

Page 48: ...p over post before starting engine TYPICAL 1 Snap over post 2 Attach to eyelet If emergency engine shut off is required completely pull tether cord cap from post WARNING Always remove tether cord cap and key when vehicle is not in operation in order to prevent accidental engine starting to avoid unauthorized use by children or others or theft A06H1YA 2 1 mmo2005 002b_1 book Page 46 Monday February...

Page 49: ...The tether cord cap provided with your snowmobile contains an elec tronic chip in which a unique digital code is permanently memorized Your authorized SKI DOO dealer programs this key code in the MPEM Multi Purpose Electronic Module of your snowmobile to al low engine operation above 3000 RPM if and only if this unique code has been read after engine starting If a tether cord cap with different co...

Page 50: ...icles keys DESS Pilot Lamp Codes DESS pilot lamp blinking slowly one time per 1 5 seconds means that a bad connection has been detected Vehicle can not be driven To check for bad connection remove Make sure the tether cord cap is free of dirt or snow Reinstall cap and restart engine If a blink per 1 5 seconds still occurs contact an authorized dealer 1 Free of dirt or snow A DESS pilot lamp blinki...

Page 51: ...h All Models This push pull type switch is located on the right side of the handle bar To stop the engine in an emergency push the button to the lower position OFF and simultaneously apply the brake To restart button must be at the upper position ON TYPICAL 1 ON 2 OFF 1 A17G1DA 2 mmo2005 002b_1 book Page 49 Monday February 2 2004 4 07 PM ...

Page 52: ... 13 Headlamp Dimmer Switch Located on left hand side of handlebar allows selection of headlamp beam Note that lights are automatically ON whenever the engine is running TYPICAL SOME MODELS TYPICAL SOME MODELS WARNING If the switch has been used in an emergency caused by a sus pected malfunction the source of the malfunction should be determined and corrected before restarting engine See an au thor...

Page 53: ... position 2 and start the engine As soon as the engine starts move the lever to position 1 After a few seconds 10 seconds maximum move the choke lever to OFF NOTE In severe cold weather colder than 20 C 4 F you may need to flip choke lever from OFF to position 1 a couple of times once engine is started Warm Engine Starting Start the engine without any choke If the engine will not start after two p...

Page 54: ...ossibility of sticking 18 Speedometer Direct reading dial indicates the speed of the snowmobile in kilome ters per hour miles per hour for the USA 19 Odometer Odometer records the total distance travelled in kilometers or miles for the USA 20 Trip Meter Records distance travelled in kilometers miles for the USA until it is reset It can be used to record a fuel tank range or distance between 2 way ...

Page 55: ...e engine before refueling Fuel is inflammable and explosive under certain conditions Always work in a well ventilated area Do not smoke or allow open flames or sparks in the vicinity Open cap slowly If a differential pressure condition is noticed whistling sound heard when loosening fuel tank cap have vehicle inspected and or repaired before further operation Do not overfill or top off the fuel ta...

Page 56: ... Lever Switch Tundra Only Three position toggle switch Select the desired position to keep your hands and right thumb at a comfortable temperature 1 OFF 2 WARM 3 HOT 2 A05H1EA 1 3 mmo2005 002b_1 book Page 54 Monday February 2 2004 4 07 PM ...

Page 57: ... Throttle Lever Switch Three position toggle switch Select the desired position to keep your right thumb at a comfortable temperature See illustration above 26 Hood Latches Stretch and unhook the latches to unlock the hood from its anchors Always lift hood gently until stopped by retaining device Close hood slowly then hook up latches 1 2 3 A25H05A mmo2005 002b_1 book Page 55 Monday February 2 200...

Page 58: ...ctor Electric current is supplied when ever engine is running Maximum output current is 20 amperes See FUSES below for electric power outlet fuse location 28 Fuses To remove fuse from holder pull fuse out Check if filament is melted 1 Fuse 2 Check if melted A29I04A 1 2 A15E0KA mmo2005 002b_1 book Page 56 Monday February 2 2004 4 07 PM ...

Page 59: ...function check fuse condition and replace if necessary CAUTION Do not use a higher rated fuse as this can cause se vere damage to electric components and or fire Skandic WT 550 SWT LT E FUSE FOR ELECTRIC STARTING SYSTEM AND ELECTRIC POWER OUTLET SKANDIC LT E WT 550 SWT 1 Fuse holder WARNING If fuse has burnt out source of malfunction should be determined and corrected before restarting See an auth...

Page 60: ...29 Front Grab Handles Front Bumper To be used whenever front of snowmobile requires manual lifting WARNING Do not attempt to lift the vehicle by hand alone Use appropriate lifting device or have assistance to share lifting stress in order to avoid risk of strain injuries 1 A29E0YA mmo2005 002b_1 book Page 58 Monday February 2 2004 4 07 PM ...

Page 61: ...ion according to the load The capacity of this rack is limited Ride at very low speed when load ed Avoid speed over bumps WARNING All storage compartments must be properly latched and they must not contain any heavy or breakable objects WARNING All objects in rear rack must be properly latched Do not carry any breakable objects Excessive weight in rack may reduce steer ing ability 1 A03H0KA mmo200...

Page 62: ...is provided under seat To open storage com partment lift seat latch then tip seat over SKANDIC LT LT E WT 550 WT 600 SUV 550 SUV 600 1 Lift seat latch TYPICAL SKANDIC SWT A22H0JA 1 A29H01A mmo2005 002b_1 book Page 60 Monday February 2 2004 4 07 PM ...

Page 63: ...t might affect the adjustment or break them a holder is provided in engine com partment SKANDIC LT LT E 1 Spare spark plug holder Firmly tighten them into the holder with spark plug socket in tool kit to ensure that they will not be loosened by vibrations NOTE Spare spark plugs are not supplied with snowmobile NOTE Check spare spark plug gap according to SPECIFICATIONS be fore installation CAUTION...

Page 64: ...ad driver s weight personal preference riding speed and field condition NOTE Some adjustments may not apply to your snowmobile Use special keys in tool kit TYPICAL 1 Rear springs comfort and ride height 2 Suspended extension reverse performance load and snow conditions 3 Shackle movement reverse performance load and snow conditions 4 Center spring handling 5 Stopper strap snowmobile weight transfe...

Page 65: ... adjust as necessary Slight suspension bottoming occurring under the worst riding condi tions indicates a good choice of spring preload WARNING Do not attempt to lift the vehicle by hand alone Use appropri ate lifting device or have assistance to share lifting stress in order to avoid risk of strain injuries WARNING Always remove DESS tether cord cap before performing any maintenance or adjustment...

Page 66: ...m 2 to 3 in when driver and passenger if so applicable take place Measure at rear bumper as shown in next photo PROPER ADJUSTMENT A From fully extended rear of suspension has collapsed by 50 to 75 mm 2 to 3 in WARNING Do not attempt to lift the vehicle by hand alone Use appropri ate lifting device or have assistance to share lifting stress in order to avoid risk of strain injuries A03F2LB A mmo200...

Page 67: ...UV 600 CAUTION To increase preload always turn the left side adjust ment cam in a clockwise direction and the right side cam in a coun terclockwise direction Left and right adjustment cams may be at different settings 1 Increase spring preload A03F2MA A30F04A RH LH 1 1 mmo2005 002b_1 book Page 65 Monday February 2 2004 4 07 PM ...

Page 68: ...66 Skandic SUV 550 SUV 600 1 Increase spring preload A29F13A 1 mmo2005 002b_1 book Page 66 Monday February 2 2004 4 07 PM ...

Page 69: ...0 SUV 600 CAUTION To decrease preload always turn the left side adjust ment cam in a counterclockwise direction the right side cam in a clockwise direction Left and right adjustment cams may be at differ ent settings 1 Decrease spring preload A03F2OA A30F04B RH LH 1 1 mmo2005 002b_1 book Page 67 Monday February 2 2004 4 07 PM ...

Page 70: ...t the same on both sides For trail riding with a load or for pulling a load first loosen lock nut Turn to a maximum preload of 3 turns after nut touching washers Retighten lock nut Adjust the same on both sides 3 Shackle Movement Limiter For deep snow riding do not install horse shoe washers For trail riding with passenger and or weight install 1 horse shoe wash er under each rubber stoppers For t...

Page 71: ...o hard to turn adjust center spring accordingly WARNING Before proceeding with any suspension adjustment remember Park in a safe place Remove DESS tether cord cap Lift rear of vehicle off the ground with suitable lifting device Make sure lifting device is stable and secure 1 2 3 A29F03A mmo2005 002b_1 book Page 69 Monday February 2 2004 4 07 PM ...

Page 72: ...70 TYPICAL GOOD ADJUSTMENT AT MODERATE SPEED 1 Handlebar easy to turn neutral steering attitude A03F2PA 1 mmo2005 002b_1 book Page 70 Monday February 2 2004 4 07 PM ...

Page 73: ...TOO SOFT OF ADJUSTMENT 1 Handlebar harder to turn oversteering altitude 1 Use adjuster wrench provided in tool kit to increase preload A03F2PA 1 A29F0DA 1 mmo2005 002b_1 book Page 71 Monday February 2 2004 4 07 PM ...

Page 74: ...ADJUSTMENT TOO MUCH PRELOAD 1 Handlebar is very easy to turn understeering attitude 1 Use adjuster wrench provided in tool kit to decrease preload A03F2PA 1 A29F0DB 1 mmo2005 002b_1 book Page 72 Monday February 2 2004 4 07 PM ...

Page 75: ...OOD ADJUSTMENT AT FULL ACCELERATION 1 Comfortable steering 2 Good weight transfer to the track 3 Light pressure of skis on the ground WARNING Before proceeding with any suspension adjustment remember Park in a safe place Remove DESS tether cord cap Lift rear of vehicle off the ground with suitable lifting device Make sure lifting device is stable and secure A03F2OB 1 3 2 mmo2005 002b_1 book Page 7...

Page 76: ...74 TYPICAL TOO LONG STRAP 1 Skis lift off the ground OR TYPICAL TOO SHORT STRAP 1 Heavy steering A03F2QA 1 A03F2PA 1 mmo2005 002b_1 book Page 74 Monday February 2 2004 4 07 PM ...

Page 77: ...undra 1 Vary strap length by bolting to a different hole Skandic WT 550 SWT WT 600 1 Screw or unscrew knob to vary strap length A03F0QB 1 A29F06B 1 mmo2005 002b_1 book Page 75 Monday February 2 2004 4 07 PM ...

Page 78: ...76 Skandic LT LT E SUV 550 SUV 600 1 Bolt stopper strap to a different hole 1 A29F0FA mmo2005 002b_1 book Page 76 Monday February 2 2004 4 07 PM ...

Page 79: ...table steering WARNING Before proceeding with any suspension adjustment remember Park in a safe place Remove DESS tether cord cap Lift rear of vehicle off the ground with suitable lifting device Make sure lifting device is stable and secure WARNING Always adjust both front springs to same position A03F2PA 1 mmo2005 002b_1 book Page 77 Monday February 2 2004 4 07 PM ...

Page 80: ...78 TOO SOFT OF ADJUSTMENT 1 Bad handling 1 Increase spring preload A03F2PA 1 A29F0EA 1 mmo2005 002b_1 book Page 78 Monday February 2 2004 4 07 PM ...

Page 81: ...79 TOO HARD OF ADJUSTMENT 1 Steering hard to turn 1 Decrease spring preload A03F2PA 1 A29F0EB 1 mmo2005 002b_1 book Page 79 Monday February 2 2004 4 07 PM ...

Page 82: ... Increase center spring preload Reduce rear spring preload Snowmobile seems unstable and seems to pivot around its center Reduce rear suspension front arm pressure Reduce center spring preload Increase rear spring preload Increase front suspension spring preload Steering feels too heavy Reduce ski ground pressure Reduce front suspension spring preload Increase center spring preload Rear of snowmob...

Page 83: ... from hot compo nents Never attempt to make adjustments to any moving part while the engine is running Windshield Windshield provides operator comfort as well as protection by de flecting wind and snow away from the operator WARNING Never operate engine without belt guard securely installed or with hood or access side panels open or removed mmo2005 002b_1 book Page 81 Monday February 2 2004 4 07 P...

Page 84: ...use of isopropyl base gas line antifreeze in a proportion of 150 mL 5 U S oz of gas line antifreeze added to 40 liters 10 1 2 U S gal of gas This precaution is in order to reduce the risk of frost buildup in carbu retor s which may lead in certain cases to high fuel consumption or severe damage to engine NOTE Use only methyl hydrate free gas line antifreeze WARNING Always stop the engine before re...

Page 85: ...il deposit thus maintaining maximum level performance and an tifriction properties These synthetic and synthetic blend injection oil meet the latest ASTM and JASO standards by ensuring high biode gradability and low exhaust smoke CAUTION Never use four stroke petroleum or synthetic motor oil and never mix these with outboard motor oil Do not use NMMA TC W TC W2 or TC W3 outboard two stroke engine ...

Page 86: ...uld be avoid ed this can cause engine damage during the break in period To assure additional protection during the initial engine break in 500 mL 18 imp oz of recommended injection oil should be added to fuel for the first full filling of fuel tank Have spark plugs cleaned after engine break in Belt A new drive belt requires a break in period of 50 km 30 miles Avoid strong acceleration deceleratio...

Page 87: ...rify that skis and steering operate freely Check corresponding action of skis versus handlebar Check fuel and injection oil for levels and leaks Replenish as nec essary and see an authorized SKI DOO dealer in case of any leaks Verify that air filter s is free of snow if so equipped WARNING The pre operation check is very important prior to operating the vehicle Always check the proper operation of...

Page 88: ... snowmobile is pointed away from people or objects before you start it No one is to be standing in front of or in back of the snowmobile Be warmly dressed with clothing designed for snowmobiling WARNING All adjustable features should be positioned at optimal setting Securely tighten all adjustment locks mmo2005 002b_1 book Page 86 Monday February 2 2004 4 07 PM ...

Page 89: ...yelet Skis and steering Check for free movement and proper action Fuel and oil Check for proper level and leaks Air filter Check that there is no snow or ice Adjustable features Check for optimal adjustment and securely tightened adjustment locks Storage compartment Check for proper latching and no heavy or breakable objects Vehicle vinicity Snowmobile must be pointed away from people or objects N...

Page 90: ...is an optimized speed ratio between engine RPM and the speed of the vehicle at any time Power is transferred to the track through the chaincase or gearbox and drive axle Turning As the handlebar is rotated to right or left the skis are turned right or left to steer the snowmobile WARNING Proceed with pre operation check list before riding WARNING Never operate engine without belt guard securely in...

Page 91: ... the engine cut out switch is in the ON position Ensure that the tether cord cap is in position and that the cord is attached to your clothing eyelet Primer Equipped Vehicles To prime activate button until a pumping resistance is felt From this point pump 2 or 3 times to inject fuel in intake manifold After priming ensure that primer button is pushed back NOTE In very cold temperature it is recomm...

Page 92: ...et the choke lever to the first position Grab starter handle firmly and crank engine or use electric starter on so equipped models After the engine is started close off choke to ensure proper air fuel mixture Warm Engine Starting Start the engine without any choke If the engine will not start after two pulls of the rope or two 5 second attempts with the electric starter move choke lever to positio...

Page 93: ...bove Turn key clockwise until starter engages Release key immediately when engine has started CAUTION Do not use electric starter for more than 10 seconds A rest period should be observed between the cranking cycles to let electric starter cool down Using electric starter when engine has started could damage electric starter mechanism NOTE If for any reason the engine cannot be cranked electricall...

Page 94: ... handle NOTE The spark plug socket can be used as an emergency handle TYPICAL WARNING Do not wind starting rope around your hand Hold rope by the handle only Do not start the snowmobile by the drive pulley unless it is a true emergency situation Have the snowmobile repaired as soon as possible A07D0UA A17B01A mmo2005 002b_1 book Page 92 Monday February 2 2004 4 07 PM ...

Page 95: ...plied in the tool kit Hook up clip on drive pulley Wind the rope tightly around drive pulley When pulled pulley must rotate counterclockwise TUNDRA AND SKANDIC WT 550 SWT SUV 550 1 Knot on this side A03D25A 1 mmo2005 002b_1 book Page 93 Monday February 2 2004 4 07 PM ...

Page 96: ...94 SKANDIC LT LT E 1 Hook up starter clip 1 A29D2BA mmo2005 002b_1 book Page 94 Monday February 2 2004 4 07 PM ...

Page 97: ... using either ignition switch engine cut out switch or tether cut out switch WARNING When starting the snowmobile in an emergency situation us ing drive pulley do not reinstall the belt guard and return slow ly to have snowmobile repaired WARNING Always remove tether cord cap and key when vehicle is not in operation in order to prevent accidental engine starting or to avoid unauthorized use by chi...

Page 98: ... or 3 minutes of riding After that it may be driven up to the legal speed limit as per normal safety practices RIDING THE VEHICLE At this point you are acquainted to the specifics of these models of snowmobile and you are instructed about the control locations and operation Before starting out on your first ride with this vehicle read the fol lowing safety information in order to know what are the...

Page 99: ...o a slope to maintain proper balance Generally the riding position for best balance and control is sitting However the posting kneeling or standing positions are also used under certain conditions The novice driver should become familiar with the snowmobile through practice on a level area at slow speeds before venturing afield Sitting Feet on the running boards body midway back on seat is an idea...

Page 100: ...osture thus allowing the legs to absorb the shocks when traveling over uneven terrain Avoid abrupt stops Kneeling This position is achieved by placing one foot firmly on the running board and the opposite knee on the seat Avoid abrupt stops A30H03A A30H04A mmo2005 002b_1 book Page 98 Monday February 2 2004 4 07 PM ...

Page 101: ...ng boards Knees should be flexed to absorb the shock from surface bumps This is an effective position to see better and to shift weight as conditions dictate Avoid abrupt stop A30H05A mmo2005 002b_1 book Page 99 Monday February 2 2004 4 07 PM ...

Page 102: ...ocks or tree stumps partially hid den by a recent snowfall Deep Snow In deep powder snow your vehicle could begin to bog down If this occurs turn in as wide an arc as possible and look for a firmer base If you do get bogged and it happens to everyone do not spin your track as this makes the vehicle sink deeper Instead turn the engine off get off and move the back of the vehicle onto new snow Then ...

Page 103: ... as much traction Best advice is to slow down and avoid rapid acceleration turning or braking Uphill There are two types of hills you can encounter the open hill on which there are few trees cliffs or other obstacles and a hill that can only be climbed directly On an open hill the approach is to climb it by side hilling or slaloming Approach at an angle Adopt a kneeling position Keep your weight o...

Page 104: ...ided at all times Always check for slush before starting across any lake or river If dark spots appear in your tracks get off the ice immediately Ice and water can be thrown rearward into the path of a following snowmobile Getting a vehicle out of a slush area is strenuous and in some cases impossible Fog or Whiteouts On land or water fog or visibility limiting snow can form If you have to proceed...

Page 105: ...njoy the scenery Hidden Wires Always be on the lookout for hidden wires especially in areas that may have been farmed at one time or another Too many accidents have been caused by running into wires in the fields guy wires next to poles and roads and into chains and wires used as road closures Slow speeds are a must Obstacles and Jumping Unplanned jumps of snowdrifts snowplow ridges culverts or in...

Page 106: ...t yourself Get assistance Remember to always lift using your legs as opposed to your back Road Crossing In some cases you will be approaching the road from a ditch or snow bank Choose a place where you know you can climb without diffi culty Use the standing position and proceed with only as much speed needed to crest the bank Stop completely at the top of the bank and wait for all traffic to clear...

Page 107: ... to sleep Safari Riding Before starting out designate a trail boss to lead the party and another person to follow up at the end of the party Ensure that all members of the party are aware of the proposed route and destina tion Make certain that you are carrying all necessary tools and equip ment and that you have sufficient fuel to complete the trip Never overtake the trail boss or for that matter...

Page 108: ...an into the turn with you without causing the vehicle to topple Be extremely careful go more slowly and check the passenger frequently Never allow anyone to sit between the handlebar and the operator Use extra caution and go more slowly with young passengers Check frequently to make certain the child has a firm grip and is properly positioned with his feet on the running boards Smooth starting and...

Page 109: ...e use of snowmo biles on trails Become familiar with all signs used in the area where you are snowmobiling POST OPERATION CARE Shut off the engine Install rear of vehicle on a wide base snowmobile mechanical stand Remove snow and ice from rear suspension track front suspension steering mechanism and skis Protect vehicle with a snowmobile cover mmo2005 002b_1 book Page 107 Monday February 2 2004 4 ...

Page 110: ...ngine is too hot Reduce snowmobile speed and run snowmobile in loose snow or stop engine immediately Check for adequate coolant level See an authorized SKI DOO dealer Fuel Flooded Engine All Models Install new spark plugs and restart engine Rear Suspension Slider Shoe Sticking All Models Slider shoes are cooled and lubricated by snow When riding at mod erate or high speed on a thin snow covered su...

Page 111: ...109 MAINTENANCE INFORMATION mmo2005 002b_1 book Page 109 Monday February 2 2004 4 07 PM ...

Page 112: ... guide which are relevent to the item being checked When component conditions seem less than satisfactory replace with genuine BRP parts or approved equivalents PERIODIC MAINTENANCE CHART Rewind Starter and Rope I L C I Engine Nuts and Screws I I I Exhaust System I I I Engine Lubrication L Cooling System I I I Coolant I R Condition of Seals I I Injection Oil Filter I R Injection Oil Pump A A A Fue...

Page 113: ...tion L L L Chaincase or Gearbox Oil R I R R I Drive Axle End Bearing L L L Steering and Front Suspension Mechanism A I L A I L A I L Wear and Condition of Skis and Runners I I I Suspension Adjustments AS REQUIRED Suspension I I L I L Suspension Stopper Strap I I Track I I I Track Tension and Alignment A AS REQUIRED Spark Plugs I I R Battery if so equipped I I I I Headlamp Beam Aiming A A Wiring Ha...

Page 114: ...YPICAL BRAKE FLUID RESERVOIR 1 Minimum WARNING It is recommended that the assistance of an authorized SKI DOO dealer be periodically obtained on other components systems not covered in this guide Unless otherwise specified engine must be cold and not running Remove tether cord cap before performing any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe place away...

Page 115: ...Skandic LT LT E With snowmobile on a level surface check the oil level by removing dipstick Oil level must be between lower and upper marks NOTE It is normal to find metallic particles stuck to dipstick magnet If bigger pieces of metal are found see an authorized SKI DOO dealer Remove metal particles from magnet Refill up to upper mark using XP STM synthetic chaincase oil P N 413 803 300 12 x 355 ...

Page 116: ...other unrecommended types of oil when servicing Do not mix synthetic oil with other types of oil TYPICAL 1 Dipstick 2 Oil level 3 Level between marks A03D2MA 1 2 3 1 mmo2005 002b_1 book Page 114 Monday February 2 2004 4 07 PM ...

Page 117: ... cavity fills with oil To fill remove filler plug from top of gearbox Refill as required using XP STM synthetic chaincase oil P N 413 803 300 12 x 355 mL CAUTION Do not use other unrecommended types of oil when servicing Do not mix this synthetic oil with other types of oil TYPICAL SKANDIC WT 550 SWT WT 600 SUV 550 SUV 600 1 Full level mark 2 Lower level mark A29D0IA 1 2 mmo2005 002b_1 book Page 1...

Page 118: ...ION Never allow oil reservoir to be almost empty Tundra TYPICAL 1 Injection oil reservoir 2 Maximum level 13 mm 1 2 in from top WARNING Check level and refill every time you refuel Do not overfill Wipe off any spillage Oil is highly flammable when heated 1 2 A05C0CA mmo2005 002b_1 book Page 116 Monday February 2 2004 4 07 PM ...

Page 119: ... Injection oil reservoir 2 Maximum level 13 mm 1 2 in from top Skandic WT 600 SUV 550 SUV 600 1 Injection oil reservoir 2 Maximum level 13 mm 1 2 in from top A29C0CA 1 2 A29C0BA 1 2 mmo2005 002b_1 book Page 117 Monday February 2 2004 4 07 PM ...

Page 120: ...ne cold of coolant tank NOTE When checking level at low temperature it may be slightly lower than the mark If additional coolant is necessary or if entire system has to be refilled refer to an authorized SKI DOO dealer SKANDIC WT 600 SUV 600 1 COLD LEVEL line 1 A29C2KA mmo2005 002b_1 book Page 118 Monday February 2 2004 4 07 PM ...

Page 121: ...connected last WARNING Never charge or boost battery while installed Battery electro lyte contains sulfuric acid which is corrosive and poisonous In case of contact with skin flush with water and call a physician immediately WARNING Should the battery casing be damaged wear a suitable pair of non absorbent gloves when removing the battery by hand WARNING Battery caps do not have vent holes Make su...

Page 122: ... any damage Touch up all metal spots where paint has been scratched off Spray all metal parts including shock chromed rods with LUBE P N 293 600 016 Wax the hood and the painted portion of the frame for better protection NOTE Apply wax on glossy finish only Protect the vehicle with a cover to prevent dust accumulation during storage CAUTION The snowmobile hasto be stored in a cool and dry place an...

Page 123: ...not attempt to lift the vehicle by hand alone Use appropriate lifting device or have assistance to share lifting stress in order to avoid risk of strain injuries WARNING Never operate engine without shields and belt guard securely installed with hood opened or removed Never attempt to make adjustments to moving parts while en gine is running 1 A05H0WA 2 mmo2005 002b_1 book Page 121 Monday February...

Page 124: ...2 Skandic LT LT E 1 Remove tether cord cap 2 Open hood Pull out clip then open pin retainer Remove belt guard 1 Clip 2 Pin retainer 1 A29D1RB 2 mmo2005 002b_1 book Page 122 Monday February 2 2004 4 07 PM ...

Page 125: ...e purposely made slightly oversize to maintain tension on their pins and retainers preventing undue noise and vibra tion It is important that this tension be maintained when reinstalling Drive Belt Removal Installation WARNING Remove tether cord cap before performing any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from the trail A29D0FA 1 mmo200...

Page 126: ...hen driven pulley is held with brake so that it can not rotate Apply parking brake for this purpose Remove tether cord cap Open hood and remove belt guard Tundra Disconnect driven pulley support TUNDRA 1 Raise A05D0PB 1 mmo2005 002b_1 book Page 124 Monday February 2 2004 4 07 PM ...

Page 127: ...installer remover provided in tool box Screw tool in the threaded hole and tighten to open the pulley Re move belt TYPICAL SKANDIC LT LT E 1 Tighten to open pulley TUNDRA 1 Tighten to open pulley 1 A06D05A A05D0VA 1 mmo2005 002b_1 book Page 125 Monday February 2 2004 4 07 PM ...

Page 128: ...nstructions on decals for belt removal and installation SKANDIC WT 550 SWT WT 600 SUV 550 SUV 600 Step Turn sliding half clockwise Step Pull belt to open driven pulley All Models Slip the belt over the top edge of the sliding half as shown TYPICAL 2 A29D2PA 1 1 2 A04D0EA mmo2005 002b_1 book Page 126 Monday February 2 2004 4 07 PM ...

Page 129: ...a and Skandic LT LT E To install the drive belt first place belt between drive pulley sheaves Then between driven pulley sheaves finishing with bottom Reposition and lock driven pulley support on Tundra Remove belt installer Skandic WT 550 SWT WT 600 SUV 550 SUV 600 Follow instruction on belt guard decal All Models Reinstall belt guard Drive Chain Tension Skandic LT LT E NOTE Tundra is equipped wi...

Page 130: ...ition may vary this critical engine RPM thus affecting snowmo bile efficiency This adjustable drive pulley allows setting maximum engine RPM in the vehicle to maintain maximum power Calibration screws should be adjusted so that actual maximum en gine RPM in vehicle matches with the maximum horsepower RPM NOTE Use precision digital tachometer for engine RPM adjustment WARNING Remove tether cord cap...

Page 131: ...Example Calibration screw is set at position 4 and is changed to position 6 So maximum engine RPM is increased by 400 RPM To adjust Just loosen locking nut enough to pull calibration screw partially out and adjust to desired position Do not completely remove the locking nut Torque locking nuts to 10 N m 89 lbf in CAUTION Do not completely remove calibration screw other wise internal washers will f...

Page 132: ...ications could cause the pulley to explode violently under the stress generated by the high rota tional speed This could lead to serious injury including the possibility of death See your SKI DOO dealer for maintenance or service of the drive pulley WARNING Never operate without shields and belt guard securely installed with hood opened ar removed Never attempt to make adjustments to moving parts ...

Page 133: ...ake No adjustment is provided for hydraulic brake See an authorized SKI DOO dealer if any problems Rear Suspension Condition Visually inspect all suspension components including slider shoes springs wheels etc NOTE During normal driving snow will act as a lubricant and coolant for the slider shoes Extensive riding on ice or sanded snow will create excessive heat build up and cause premature slider...

Page 134: ...owmobile and support it with a wide base snowmobile mechanical stand equipped with a protector back panel WARNING Remove tether cord cap before performing any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from the trail WARNING Do not modify track including the installation of traction en hancing products At speed it may cause the track to tear an...

Page 135: ... have a tendency to thump NOTE A belt tension tester P N 414 348 200 may be used to mea sure deflection as well as force applied BELT TENSION TESTER TYPICAL 1 Top tool O ring positioned at 7 3 kg 16 lb 2 Push on top portion of tool until it contacts the top O ring 3 Measured track deflection CAUTION Too much tension will result in power loss and exces sive stresses on suspension components A00C07C...

Page 136: ...scribed below Alignment Start the engine and accelerate slightly so that track barely turns This must be done in a short period of time 15 to 20 seconds WARNING Before checking track alignment ensure that the track is free of all particles which could be thrown out while track is rotat ing Use a wide based snowmobile mechanical stand equipped with a protector back panel Keep hands tools feet and c...

Page 137: ... rear idler wheel retaining screws Loosen the lock nuts on so equipped models Tighten the adjustment screw on side where the slider shoe is the farthest from the track insert guides WARNING Remove tether cord cap before performing any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from the trail A01F05A 1 2 3 mmo2005 002b_1 book Page 135 Monday Feb...

Page 138: ...properly the adjusting screws could loosen causing the track to become extremely loose and under some operating conditions allow the idler wheels to climb over the track lugs forcing the track against the tunnel causing the track to lock Properly tighten wheel retaining screws other wise wheel may come off and cause track to lock A01F0BA 1 2 3 1 1 2 A05F0EB mmo2005 002b_1 book Page 136 Monday Febr...

Page 139: ...if so equipped If worn contact an authorized SKI DOO dealer Exhaust System The tail pipe of the muffler should be centered with the exit hole in the bottom pan It must be free of rust or leaks Make sure that gear clamps are properly tightened The exhaust system is designed to reduce noise and to improve the total performance of the engine Modification may be in violation of local laws CAUTION If a...

Page 140: ...n of air intake silencer Lift hood and remove belt guard Gently pull air filter sideward Ensure it is clean and dry Shake snow out Clean with a solvent and dry as necessary 1 Intake silencer 2 Air filter A05A05A 1 2 mmo2005 002b_1 book Page 138 Monday February 2 2004 4 07 PM ...

Page 141: ...p powder snow may block air filter and choke the engine While riding in deep powder snow periodically stop then shake the snow from the filter and reinstall filter TYPICAL FILTER INSTALLED TYPICAL REMOVING FILTER A03H1JA A03H1KA mmo2005 002b_1 book Page 139 Monday February 2 2004 4 07 PM ...

Page 142: ...140 TYPICAL SHAKING SNOW FROM FILTER Remove snow from filter on air intake silencer TYPICAL 1 Snow filter on air silencer A03H1LA A03H1MB 1 mmo2005 002b_1 book Page 140 Monday February 2 2004 4 07 PM ...

Page 143: ...t Shake the snow out of filter then dry it out 1 Air filter installed in air inlet duct Open hood and make sure the filter on air silencer is free of snow 1 Air filter installed on top of air silencer A29H0LA 1 A29H0MA 1 mmo2005 002b_1 book Page 141 Monday February 2 2004 4 07 PM ...

Page 144: ...ulb replacement Headlamp CAUTION On applicable models never touch glass portion of an halogen bulb with bare fingers it shortens its operating life If glass is touched clean it with isopropyl alcohol which will not leave a film on the bulb Tundra If headlamp is burnt tilt hood Unplug connector from headlamp Re move protector cap and unfasten bulb retainer clips Detach bulb and replace TYPICAL 1 Re...

Page 145: ...ug the connector from the bulb Remove the rubber boot and unfasten bulb retainer ring Detach the bulb and replace it with a new one Properly reinstall parts TYPICAL SKANDIC LT LT E 1 Locking ring A25H0JA 1 mmo2005 002b_1 book Page 143 Monday February 2 2004 4 07 PM ...

Page 146: ...move latches retaining plastic cover Temporary reinstall the top two latches to retain windshield during bulb replacement 1 Latches 2 Plastic cover 3 Retaining nut and screw 4 Headlamp height adjustment knob 1 2 A29H16A 4 3 1 1 mmo2005 002b_1 book Page 144 Monday February 2 2004 4 07 PM ...

Page 147: ... Unplug the connector from the burnt bulb Remove the plastic wash er rubber boot then unfasten bulb retainer ring Refer to Skandic LT LT E photo above Detach the bulb and replace it with a new one Properly reinstall parts Make sure to fit the two headlamp moulding tabs in plastic cover slots 1 Tabs in slots 1 A29H17A 1 A29H18A mmo2005 002b_1 book Page 145 Monday February 2 2004 4 07 PM ...

Page 148: ...ens screws TOWING AN ACCESSORY Always use a rigid towbar to tow an accessory Any towed accessory should have reflectors on both sides and at the rear Check local laws for brake lights requirements WARNING Never tow an accessory with a rope Always use a rigid towbar Using a rope would result in a collision between the object and the snowmobile and possibly in a tip over in case of a rapid decelerat...

Page 149: ...d fuel tank caps are properly installed Tilt bed trailers can easily be equipped with a winch mechanism to afford maximum safety in loading Simple as it may seem never drive your snowmobile onto a tilt bed trailer or any other kind of trailer or vehicle Many serious accidents have resulted from driving up and over a trailer Anchor your vehicle securely front and rear even on short hauls Be certain...

Page 150: ...reeze mixture might allow freezing of the liquid in the cooling system if vehicle is stored in area where freez ing point is reached This would seriously damage the engine Fail ure to replace the antifreeze for storage may cause its degradation which could result in poor cooling when engine will be used CAUTION Do not run engine during storage period Preseason Preparation Refer to an authorized SK...

Page 151: ...nk level turn fuel valve on if applicable check fuel filter replace if clogged check condition of fuel and im pulse lines and their connections A fail ure of the fuel pump or carburetor has occurred Contact an authorized SKI DOO dealer 5 Spark plug ignition no spark Remove spark plug s then reconnect to spark cap Check that engine cut out switch is at theON position and the teth er cut out cord ca...

Page 152: ...Lack of fuel to engine Check item 4 of Engine turns over but fails to start 5 Carburetor adjustments Contact an authorized SKI DOO dealer 6 Drive belt worn too thin If the drive belt has lost more than 3 mm 1 8 in of its original width it will affect vehicle performance Replace drive belt 7 Drive and driven pulleys require servicing Contact an authorized SKI DOO dealer 8 Engine is overheating On l...

Page 153: ...ized SKI DOO dealer SYMPTOM Engine misfires POSSIBLE CAUSES WHAT TO DO 1 DESS did not read tether cord cap code DESS RER pilot lamp blinks once every 1 5 seconds Engine can not exceed 3000 RPM Properly install 2 DESS has read a different code then theoneprogrammed DESSpilotlamp blinks rapidly 3 times per second Engine can not exceed 3000 RPM Install a tether cord cap key for which this snowmobile ...

Page 154: ...ly 3 times per second Engine can not exceed 3000 RPM Install a tether cord cap key for which this snowmobile was programmed 3 Drive belt Check item 6 of Engine lacks accelera tion or power 4 Incorrect track adjustment See MAINTENANCEand or an authorized SKI DOOdealerforproperalignmentand tension adjustments 5 Pulleys misaligned Contact an authorized SKI DOO dealer 6 Engine See items 1 2 6 and 7 of...

Page 155: ...cts previously manufactured MODEL TUNDRA Engine Maximum power engine speed 100 RPM 6900 Drive Belt Part number 414 827 600 Wear limit width mm in 30 0 1 3 16 Spark Plug Type NGK BR 9 ES Gap 0 05 mm 002 in 0 45 018 Track Tension mm in 35 40 1 3 8 1 9 16 Alignment Fuel Type Tank capacity L U S gal 26 0 6 9 Oil engine Type Tank capacity L U S oz 1 9 64 Chaincase Transmission Oil Type Capacity mL U S ...

Page 156: ... Maximum power engine speed 100 RPM 6950 6750 Drive Belt Part number 414 633 800 414 633 800 Wear limit width mm in 32 0 1 1 4 32 0 1 1 4 Spark Plug Type NGK BR 9 ES NGK BR 9 ES Gap 0 05 mm 002 in 0 45 018 0 45 018 Track Tension mm in 40 50 1 9 16 1 31 32 40 50 1 9 16 1 31 32 Alignment Fuel Type Tank capacity L U S gal 42 11 1 37 9 8 Oil engine Type Tank capacity L U S oz 2 55 86 2 2 55 86 2 Chain...

Page 157: ...power engine speed 100 RPM 7100 7100 Drive Belt Part number 417 300 155 417 300 155 Wear limit width mm in 34 7 1 366 34 7 1 366 Spark Plug Type NGK BR 9 ECS NGK BR 9 ECS Gap 0 05 mm 002 in 0 45 018 0 45 018 Track Tension mm in 40 50 1 9 16 1 31 32 40 50 1 9 16 1 31 32 Alignment Fuel Type Tank capacity L U S gal 42 11 1 42 11 1 Oil engine Type Tank capacity L U S oz 2 55 86 2 2 55 86 2 Chaincase T...

Page 158: ... M 2 XP STM synthetic 2 stroke oil OR XP STM 2 stroke synthetic blend OR XP STM mineral injection oil XP STM chaincase oil P N 413 801 900 12 x 250 mL XP STM synthetic chaincase oil P N 413 803 300 12 x 355 mL Premixed coolant P N 413 711 802 16 x 1 L CAUTION Do not attempt to adjust gap on spark plug BR 9 ECS SRF DOT 4 P N 293 600 063 or GTLMA DOT 4 P N 293 600 062 N A Not applicable mmo2005 002b...

Page 159: ...157 WARRANTY mmo2005 002b_1 book Page 157 Monday February 2 2004 4 07 PM ...

Page 160: ... unused by its first owner from a BRP dealer authorized to distribute Ski Doo products in the country in which the sale occurred BRP dealer and then only after the BRP specified pre delivery inspec tion process is completed and documented Warranty coverage only be comes available upon proper registration of the product by an authorized BRP dealer Moreover this warranty coverage is only available i...

Page 161: ...ended operation described in the Oper ator s Guide Damage resulting from accident submersion fire theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable for use with the product see the Operator s Guide Snow or water ingestion Incidental or consequential damages or damages of any kind including without limitation towing storage telephone rental taxi inconv...

Page 162: ...r b BRP or an authorized BRP dealer receives a proof that the former own er agreed to the transfer of ownership in addition to the coordinates of the new owner 9 CONSUMER ASSISTANCE In the event of a controversy or a dispute in connection with this limited warranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized dealer s ...

Page 163: ... distribu tor dealer authorized to distribute Ski Doo products in the country in which the sale occurred BRP distributor dealer and then only after the BRP specified pre delivery inspection process is completed and doc umented Warranty coverage only becomes available upon proper regis tration of the product by an authorized BRP distributor dealer Moreover this warranty coverage is only available i...

Page 164: ...h the recommended operation described in the Oper ator s Guide Damage resulting from accident submersion fire theft vandalism or any act of God Operation with fuels oils or lubricants which are not suitable for use with the product see the Operator s Guide Snow or water ingestion Incidental or consequential damages or damages of any kind including without limitation towing storage telephone rental...

Page 165: ...ves a proof that the former owner agreed to the transfer of owner ship in addition to the co ordinates of the new owner 9 CONSUMER ASSISTANCE a In the event of a controversy or a dispute in connection with this limited warranty BRP suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized distributor dealer s service manager or owner b...

Page 166: ...ny provinces or states it is mandatory to register a snowmobile in the same way as for a car It allows the state or province to maintain records of existing snowmobiles and governmental agencies use part of the registration fees for establishing and maintain ing trails Q Where can I find information on the lubrication and maintenance of my snowmobile A In the Operator s Guide provided with the sno...

Page 167: ... assumes the re maining warranty that exists on the snowmobile Q If I sell my snowmobile within the warranty period will the new owner qualify for the balance of the warranty A Yes provided the resale has been registered with the manu facturer Q How can I receive the best owner assistance A The satisfaction and goodwill of the owners of BRP products are of primary concern to your authorized SKI DO...

Page 168: ...Fax Number 819 566 3590 CHANGE OF ADDRESS OR OWNERSHIP If your address has changed or if you have sold or given your vehicle to anyone be sure to fill out and mail the card provided on next page Such notification is necessary for your safety or the safety of any subsequent owner even after expiration of the original warranty since BRP will be in a position to contact you if correction to your snow...

Page 169: ..._______________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS OR NEW OWNER _____________________________________________________________________________ NAME _____________________________________________________________________________ NO STREET APT _____________________________________________________________________________ CITY STATE PRO...

Page 170: ...AFFIX RPEDUGLHU 5HFUHDWLRQDO 3URGXFWV QF Warranty Department 75 J A Bombardier St Sherbrooke Quebec Canada J1L 1W3 PROPER POSTAGE mmo2005 002b_1 book Page 168 Monday February 2 2004 4 07 PM ...

Page 171: ...Mmo 2005 skandic tundra ang FH8 Wed May 26 13 24 09 2004 Page 1 Composite C M Y CM MY CY CMY K ...

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