background image

4. Remove the screws

to 

change the Fixed Cutter 

5. The blade of Fixed Cutter 

 

should be 2mm lower than BASE 

.

To adjust the cutters:
6. As shown below, the Steel Rod 

 is 14mm. (loosen screw 

 to 

adjust the meshing pressure. 

7. Loosen screw 

 to adjust the 

Gap 

 between the Moving 

Cutter 

 and the Fixed Cutter to 

be 0.2 ~ 0.3mm. 

8. If the Gap 

 is too big, it will 

cause poor cutting and damage 
the cutters. 

P22

 14mm

Slit 0.2-0.3mm when moving 
knife close position

Slit 0mm when 
moving knife  
close position

 2mm

Summary of Contents for ASP-EBJ100

Page 1: ...ASP EBJ100 INSTRUCTIONS BOOK PARTS LIST ORIGINAL...

Page 2: ......

Page 3: ...ENGLISH ENGLISH...

Page 4: ...rol box within 10 minutes after turn off the power HIGH SPEED MOTION POSITION In case of industrial accident CAUTION HIGH SPEED MOVING PARTS PREVENT FROM WORK RELATED INJURIES HIGH SPEED MOTION POSITI...

Page 5: ...e machine for any application other than its original intention or in any manner other than that prescribed in the instruction manual 2 Never modify or alter the machine Any unauthorized change of the...

Page 6: ...Only adopt a qualified genuine table and stand to assure the holding support In case you need to leave the machine on a surface temporarily for service make sure the surface is strong enough to hold...

Page 7: ...zed engineer is allowed to repair or maintenance the electric system 3 When performing service to air driven parts like an air cylinder first disconnect the air supply and expel the air completely to...

Page 8: ...S Power Switch Always turn off the power when 1 Performing service 2 When the machine is left unattended between works Parts moving area Always keep the moving area clean and free from any object Powe...

Page 9: ...the power and release EMERGENCY stop This is an insurance to insure the operator is paying enough attention to operation Urgent machine halt switch LAPPING SIZE Electric shock alert pictorial marking...

Page 10: ...SPECIFICATION 1 INSTALLATION 2 CONTROL PANEL 4 FEEDING THE BAND 6 SETTING THE BAND 7 SETTING THE BUTTED SEAM AND OVERLAPPING AREA 8 AUTO MODE 10 TROUBLE SHOOTING 14 TESTING MODE 16 SERVICE MAINTENANCE...

Page 11: ...ty Varies per stitches i e thread patter 172 stitches 9 sec cycle Band Width 20 50 mm Power Single phase 220V 10 50 60Hz Pneumatic 0 5 Mpa Air Consumption 30 L min Sewing Size Band Folding Folded leng...

Page 12: ...height of the Auto Kit Before connecting the power and air press the band clamper to avoid bumping into other parts Push the feeding plate toward the sewing machine until the surface is the even with...

Page 13: ...must be in good quality in less than 10 uctuation The grounding must be connected properly 8 Lubrication 1 For the lubrication of the sewing machine please refer to the sewing machine manual 2 For the...

Page 14: ...ng position 3 To control Presser Foot when only sewing machine works alone EMERGENCY red Press to stop the machine immediately for safety issue Rotate the switch to release p 15 LENGTH To set the leng...

Page 15: ...e STOP 1 On when EMG STOP pressed 2 When complete a band circling operation continuously BAND 1 On when there is no band supply 2 On when there is a joint seam in band 3 On when feeding fails COUNTER...

Page 16: ...s to set the band width 2 Release the supporting roller to allow the band going into the rollers 2 Check if the band aligns with the wall closely Then turn on the power p 10 Note 1 To join bands for f...

Page 17: ...d thickness 2 To adjust the rail Loosen the 2 knobs the distance should be good enough for the band to go through 1mm wider than the band width Tighten the knobs when nish 3 To adjust the ready for se...

Page 18: ...to the desired position default value set to the 3rd red mark 2 Loosen screw move the right cylinder seat position to the desired position default value set to the 3rd red mark 3 Turn on the machine a...

Page 19: ...e control panel the OVERLAPPING setting refers to how the 2 ends of the band join together In general the setting value 5 means 2 ends join even at the center red line 8 To increase the overlapping ar...

Page 20: ...oes off 3 Press SELECT to select PATTERN NO Press FORWARD or BACKWARD to select the pattern Selection shown on the display 4 Press SELECT to select Y SCALE Press FORWARD or BACKWARD to adjust the Y ra...

Page 21: ...7 69 0 50 8 75 0 55 11 38 3 20 12 46 3 25 13 52 3 30 14 60 3 35 15 66 3 40 16 72 3 45 17 80 3 50 18 86 3 55 21 57 5 2 20 22 69 5 2 25 23 77 5 2 30 24 88 5 2 35 25 96 5 2 40 26 109 5 2 45 27 113 5 2 5...

Page 22: ...to the material or quality of the band You can adjust the setting based on the difference 3 Set the overlapping area 1 Go to the OVERLAP on the control panel 2 Input the value for overlapping setting...

Page 23: ...hen it pauses 2 Check if the overlapping matches the setting you have done previously 3 Press START again to complete the sewing The machine will run continuously until it completes the target quantit...

Page 24: ...eration Panel Solution A1 To disarm Emergency 1 Release EMERGENCY stop by rotating and pulling up 2 Press RESET to turn off indicator STOP 3 Press START to restart the work or to resume the work from...

Page 25: ...and other issue Reload the band to the proper position 2 Follow solution A4 to resume the operation Solution A6 To reset the counter 1 Press COUNT RESET Indicator COUNTER goes OFF 2 Press START to res...

Page 26: ...tion 5 Check the band circling press CYCLE STOP to deliver the band into the sewing area Press RESET to abort the operation 6 Press START to complete the sewing step by step Machine goes back to ready...

Page 27: ...ify the position Check if there is a gap less than 0 5mm between the circled band and locator 3 When the Locator pressed and holds the band the work will be pulled up causing a breaking thread or poor...

Page 28: ...1 When the right end of the circled band strays inward as shown below in the left Loosen screw Move the Band Clipper outward direction 3 2 When the right end of the circled band strays outward Loosen...

Page 29: ...eed to adjust the Feeding Roller when the band on the feeding roller moves outward 1 Loosen screws 2 Adjust the Aux Roller Refer to the illustration as shown in the right below P19 Operator Side Machi...

Page 30: ...ode Testing Mode B 2 Set sewing pattern 3 Press RESET to lower the presser foot 4 Press FORWARD Move the Presser Foot or Fabric Plate to the limit of either side Spare the distance between the Needle...

Page 31: ...erial is white or thin enough to allow the light going through there might be a mis reading Then you need to adjust the sensor accordingly 1 Turn on the power 2 Insert the test band into the sensor 3...

Page 32: ...ow the Steel Rod is 14mm loosen screw to adjust the meshing pressure 7 Loosen screw to adjust the Gap between the Moving Cutter and the Fixed Cutter to be 0 2 0 3mm 8 If the Gap is too big it will cau...

Page 33: ...P5...

Page 34: ...P6...

Page 35: ...P7...

Page 36: ...P8...

Page 37: ...P9...

Page 38: ...P10...

Page 39: ...P11...

Page 40: ...P12...

Page 41: ...P13...

Page 42: ...P14...

Page 43: ...P15...

Page 44: ...P16...

Page 45: ...P17...

Page 46: ...P18...

Page 47: ...P19...

Page 48: ...P20...

Page 49: ...P21...

Page 50: ...P22...

Page 51: ...P23...

Page 52: ...P24...

Page 53: ...P25...

Page 54: ...P26...

Page 55: ...P27...

Page 56: ...The specification and or appearances of the equipment described in this instruction book parts list are subject to change because of modification which will without previous notice ASP EBJ100 OCT 2018...

Reviews: