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The boiler should be installed in a fixed
location and shall be carried out only by
specialized  and  qualified  firms  in  com-
pliance with all national and local regu-
lations  in  force  and  following  the
instructions contained in this manual.
In  addition  this  appliance  must  be
installed  in  accordance  with  the  Local
Gas Region regulations.

2.1

CONNECTING UP SYSTEM

The  system  must  be  connected  up
using rigid pipe connections such as to
avoid  any  stresses  being  exerted  on
the appliance. The connections should
be  easy  to  disconnect  using  pipe
unions with orientable connections. 
You are recommended to install suita-
ble  shutoff  valves  on  the  system  flow
and return pipes. 

In  order  to  achieve  a  good  water
distribution inside the cast-iron body,
the  system  flow  and  return  pipes
should be connected to the same side
of the boiler.

The  boiler  comes  supplied  standard
with the attachments on the right-hand

side, with the possibility of them being
transferred  to  the  left-hand  side  by
moving  the  flanges  provided  with  col-
lars  and  the  corresponding  water
distributors  (models 

“RS  6-7” 

are

without  a  water  distributor).  The  ther-
mal jump between the system flow and
return  pipes  should  not  exceed  20°C.
For  this  purpose,  it  is  advisable  to
install  a  mixer  valve  with  correspon-
ding anti-condensation pump.

CAUTION:  The  system  circulation
pump or pumps must go into action at
the time of boiler ignition. For this pur-
pose, you are recommended to use an
automatic system of precedence.

The  gas  connection  must  be  made
using 

seamless 

steel 

tubes

(Mannesmann  type),  galvanized  and
with  threaded  joints  provided  with
gaskets, excluding three-piece connec-
tions,  except  for  initial  and  end  con-
nections. 
Where the piping has to pass through
walls, a suitable insulating sleeve must
be  provided.  When  sizing  gas  piping,
from the meter to the boiler, take into

account  both  the  volume  flow  rates
(consumption) in m

3

/h and the relative

density of the gas in question. 
The  sections  of  the  piping  making  up
the  system  must  be  such  as  to  gua-
rantee  a  supply  of  gas  sufficient  to
cover  the  maximum  demand,  limiting
pressure loss between the gas meter
and  any  apparatus  being  used  to  not
greater than:
– 1.0  mbar  for  family  II  gases  (natu-

ral gas)

–2.0 mbar for family III gases (butane

or propane).

An adhesive data plate is stuck on the
inside of the outer casing; it contains all
the technical data identifying the boiler
and the type of gas for which the boiler
is arranged.

2.1.1

Filter on gas pipe

To prevent malfunctioning of the valve,
or in certain cases even cutting out of
the safety devices with which the valve
is equipped, install an adequate gas fil-
ter on the boiler gas pipe inlet.

50

2

INSTALLATION

1.4

SHIPMENT

The 

“RS”

heating units are supplied in

three separate packagings, as follows:

PACKAGE 1

Cast-iron body resting on a pallet com-

plete with:

–2 flanges with 2” collars for system

flow and return;

–1 blind flange;
–1  flange  with  3/4”  attachment  for

drain cock;

–2  doors  for  combustion  chamber,

each  provided  with  inspection  door
made of cast iron;

–2  sheaths  for  thermostats  and

thermometer;

–1 water distributor located in boiler

return manifold, supplied in two dif-
ferent lengths:
L = 406 mm for models 

“RS 8÷10”

;

L = 851 mm for models 

“RS 11÷14”

.

Models 

“RS  6-7”

are  without  a

water distributor.

PACKAGE 2

Wooden case including:
–smoke chamber to be assembled;
– cardboard box containing outer casing;
–main  burners  (quantity  correspon-

ding to number of sections of body,
less one);

–manifold for burners, complete with

blind flange and flange with connec-
ting pipe;

–plastic bag containing:

• 13  M5  x  8  screws  for  fastening

burners to manifold ;

• 32 12E x 1/2” self-tapping screws

to  join  together  the  various  parts
of  the  smoke  chamber  and  the
outer casing;

• 4 M8 x 30 screws with plate, plain

washer  and  M8  nut  for  fastening
smoke chamber to boiler body;

• 3 M12 x 25 screws with M12 nuts

for  fastening  flange  with  connec-
ting pipe to burner manifold;

• 1 3/4” drain cock complete with plug.

PACKAGE 3

Cardboard box containing:
–gas unit consisting of:

• main  gas  valve  provided  with  coil

assembly;

• gas pressure switch;
• pressure intake;
• second gas solenoid valve;

–electric control board consisting of:

• control  equipment:  BRAHMA  SM

191.1 programmer;

• two-stage regulating thermostat;
• manual resetting safety thermostat;
• thermometer;
• gas pressure warning light;
• ignition and sensing electrodes;
• main switch with built-in light.

Summary of Contents for RS 10

Page 1: ...RS IT ES GB PT...

Page 2: ...rge the system bleeding off the air present in the gas pipe by operating the pressure relief valve on the gas valve inlet Make sure that none of the regulation control and safety devices and appurtena...

Page 3: ...II2H3 II2H3 II2H3 II2H3 II2H3 II2H3 II2H3 II2H3 II2H3 Type B11 B11 B11 B11 B11 B11 B11 B11 B11 Maximum temperature C 95 95 95 95 95 95 95 95 95 Mains gas nozzles Quantity n 5 6 7 8 9 10 11 12 13 Meth...

Page 4: ...limiting pressure loss between the gas meter and any apparatus being used to not greater than 1 0 mbar for family II gases natu ral gas 2 0 mbar for family III gases butane or propane An adhesive data...

Page 5: ...must be at least 500 mm Access to the chamber must be guaranteed by means of an opening provided with an air tight metal door have a circular square or rectangu lar internal cross section in the case...

Page 6: ...pieces which are to be joined together using the screws provided fig 5 The smoke chamber is assembled by fastening the right hand side panel 2 to the top panel 1 using the nine hexagonal head self tap...

Page 7: ...l 6 and the panels 7 and 8 to the panel 9 by means of the pressure pins making sure that they are joined together using the two self tapping flathead screws 7SP x 1 2 provided assemble the panels 4 an...

Page 8: ...provided between the head and the intermediate section at the other end of the body NOTE Take the utmost care when assembling the two electrodes so as not to break the ceramic coating which otherwise...

Page 9: ...rough the SM 191 1 programmer and the gas valve opens at the same time Burner ignition normally takes place within 1 or 2 seconds However it is possible for ignition failures to occur with consequent...

Page 10: ...regu lating thermostat with a double con tact having differentiated setting This makes it possible to obtain a reduction of heat output before the burner goes out completely by means of the coil asse...

Page 11: ...4085 is supplied by a rectified con nector code 6243600 which in the event of breakage must be replaced To replace it follow the instructions of fig 18 4 USE AND MAINTENANCE KEY 1 Electric operator 2...

Page 12: ...e minimum posi tion until you hear the click of the first contact of the thermostat leave the knob in that position and turning the screw 4 seek the reduced pressure value according to Table 3 for the...

Page 13: ...upon first ignition or after long periods of lay off Check whether the rectifier card on the connector that supplies the gas solenoid valve is working properly If necessary replace Valve coil has a b...

Page 14: ...scharge cur rent to the ignition electrode and simul taneously opening the gas valve Ignition of the burner normally takes place within 1 or 2 seconds For various reasons the boiler may fail to start...

Page 15: ...y to convert to a different gas from that for which the boiler has been arranged get in touch exclusively by authorized technical staff CLEANING AND MAINTENANCE At the end of each heating season it is...

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