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HOT WATER MODELS VH-30 THROUGH VH-180

GAS-FIRED CAST-IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES

IMPORTANT

READ ALL OF THE FOLLOWING

WARNINGS AND STATEMENTS

BEFORE READING THE

INSTALLATION INSTRUCTIONS

WARNING

LIQUEFIED PETROLEUM (L.P.)

PROPANE GAS-FIRED BOILERS

Installation location ONLY as permitted in paragraph
entitled "LIQUEFIED PETROLEUM (L.P.) PROPANE
GAS-FIRED BOILER LOCATION" on page 3 of this
instruction book. 
The above warning does not apply to 

NATURAL

gas-

fired boilers.

The installation must conform to the requirements of
the authority having jurisdiction or, in the absence of
such requirements, to the National Fuel Gas Code ,
ANSI Z223.1-latest edition.  The installation must also
conform to the additional requirements in this Slant/Fin
Instruction Book.

In addition where required by the authority having juris-
diction, the installation must conform to American
Society of Mechanical Engineers Safety Code for
Controls and Safety Devices for Automatically Fired
Boilers, No. CSD-1.

WARNING

This boiler, gas piping and accessories must be
installed, connected, serviced and repaired by a
trained, experienced service technician, familiar with all
precautions required for gas-fired equipment and
licensed or otherwise qualified, in compliance with the
authority having jurisdiction.

WARNING

The venting system of this boiler is under positiv e pres-
sure when it is connected to the outdoors with 3" diameter
pipe. Leakage from this system can be hazardous and if
not avoided can result in death or ser ious injury. In addi-
tion to the recommendations within this man ual and the
User’s Information Manual, the venting system, from the
blower to the outdoor discharge, must be carefully
checked annually by a qualified service agency.

This manual must be left with owner and
should be hung on or adjacent to the boiler
for reference.

V

ICTORY

II

INSTALLATION AND OPERATING INSTRUCTIONS

Publication No. VH-40      Part No. 44-0801      Pr inted in U.S.A.999

Heating Contractor

Address

Phone Number

Boiler Model Number

Boiler Serial Number

Installation Date

Contents  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page

Dimensions, Rating and Orifice Sizes  . . . . . . . . . . . . . . . . . . .2

Installation Requirements:

Boiler Location and Foundation  . . . . . . . . . . . . . . . . . . . . .3

Minimum Clearances  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Boiler Room Air Supply and Ventilation  . . . . . . . . . . . . . . .4

Flue Gas Venting Requirements  . . . . . . . . . . . . . . . . . . . . . . .4

Category 

II

and 

III

Venting:

Venting Material  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Flue Length Restriction  . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Category 

I

Venting:

Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Vent Connector Material . . . . . . . . . . . . . . . . . . . . . . . . . .10

Venting Requirements  . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Venting System Regular Inspection  . . . . . . . . . . . . . . . . . . . .14

Gas Piping  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Electrical Wiring  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Piping a Heating-Cooling System  . . . . . . . . . . . . . . . . . . . . .18

Operating Instructions:

Filling and Venting Water Systems . . . . . . . . . . . . . . . . . .18

Initial Start  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Safety Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Operating Instruction  . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Burner Adjustment  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Safety Check  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Sequence of Operations  . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Diagnostic Indicator Light . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

General Troubleshooting Guide  . . . . . . . . . . . . . . . . . . . . . . .25

Appendix A and B  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Summary of Contents for victory II VH series

Page 1: ...is boiler is under positive pres sure when it is connected to the outdoors with 3 diameter pipe Leakage from this system can be hazardous and if not avoided can result in death or ser ious injury In a...

Page 2: ...0 3000 4000 5000 6000 7000 8000 9000 10000 Orifice Size for Sea Level Orifice Sizes for High Altitudes Includes 4 Reduction for Each 1000 Feet Elevation Feet Orifice sizes indicated for sea level abov...

Page 3: ...fueled shall not be installed in an abo ve grade under floor space or basement unless such loca tion is provided with an approved means for removal of unburned gas Consult Chapter 5 of the 1994 UNIFOR...

Page 4: ...ith a minimum FREE air passage area of 1 square inch per 1000 Btuh of total appliances input IF BOILERS ARE INSTALLED ADJACENT TO OTHER FUEL BURNING EQUIPMENT THE AREA OF FREE OPENINGS MUST BE APPROPR...

Page 5: ...ght run would be 20 2 x 3 14 ft 3 Installation A Horizontal Venting Figures 5 and 6 show typical horizontal venting For combustible wall passage of vent piping a U L listed thimble must be used See Fi...

Page 6: ...ltitudes 5500 to 7000 Ft Altitudes 7000 to 10 000 Ft Altitudes Equivalent Length of each 90 Elbow Ft Max Equivalent Length Ft VH 30 30 30 30 6 2 60 90 and 120 VH 150 30 30 15 6 2 VH 180 30 15 15 6 2 F...

Page 7: ...VICTORY II 7 Figure 6 Figure 5 VICTORY II HORIZONTAL VENTING All joints must be liquid and pressure tight Use U L listed single wall 3 dia AL29 4C S S venting materials See page 5...

Page 8: ...VICTORY 8 Figure 7...

Page 9: ...VICTORY Figure 8 9...

Page 10: ...lined masonry chimney If a masonry chimney is exposed to the outdoors on one or more sides below the roof line exposed chimney it must be re lined with a UL listed metallic liner system See Table 2 in...

Page 11: ...height and connector 11 9 VH 180 length restrictions 2 Connector may have to be upsized to 6 diameter to meet requirement of 11 9 Additional National Fuel Gas Code Boiler Gas Appliance Reference Tabl...

Page 12: ...VICTORY 12 Figure 9...

Page 13: ...VICTORY Figure 10 13...

Page 14: ...ional Fuel Gas Code ANSI Z223 1 latest edition C The boiler and its gas connection must be leak tested before placing the boiler in operation Use liquid soap solution for all gas leak testing DO NOT u...

Page 15: ...g arrangement 1 Supply and Return For tapping sizes see dimensions on page 2 Shut off valves are recommended 2 Circulating Systems Victory II boilers are equipped with a water circulating pump mounted...

Page 16: ...VICTORY 16...

Page 17: ...VICTORY Figure 14 Figure 15 Piping Arrangement 17...

Page 18: ...quipment PIPING A HEATING COOLING SYSTEM TO A WATER BOILER AND CHILLER Figure 16 illustrates a method of piping a heating cooling sys tem to a water boiler and a chiller Hand valves shown or automatic...

Page 19: ...sired setting 10 If appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service or gas supplier To Turn Off Gas to Appliance 1 Set thermostat to lowest settin...

Page 20: ...op of main burner tube C Main Burner Ignition Checkout and Pilot Adjustment 1 The pilot flame must not smother or snuff out when tested as follows a Main burner ignition from cold start repeat b Conti...

Page 21: ...m meter to burner including gas valve gas piping manifold and pilot burner DO NOT use open flame CARE AND MAINTENANCE This section must be brought to the attention of the o wner by the installer so th...

Page 22: ...ers are not firing 3 Annual Inspection and Cleaning The following must be done by a competent serviceperson to help insure safe and reliable operation A Flue passage cleaning See Figure 23 It is sugge...

Page 23: ...LVE OPENS IGNITOR OFF BOILER HEATING PERIOD WAIT FOR AIR PROVING SWITCH TO OPEN NO NO NO PILOT AND MAIN VALVE CLOSE NO YES YES YES YES YES NO NO Victory II Boiler Sequence of Operations BOILER WATER T...

Page 24: ...2 High limit of electronic Aquastat open nor mal condition 3 No power 4 Defective Aquastat 5 Defective transformer 6 Harnesses plug in connector is not securely connected at both ends 7 Damaged harne...

Page 25: ...at to call heat Remove connector marked B2 B1 R on Aquastat Check terminal B2 B1 for 24V Follow Smart Valve system troubleshooting in Smart Valve Honeywell Instruction Manual to find out if Smart Valv...

Page 26: ...nting system 4 Condensation trap is not full of water 4 Check and fill with water 5 Venting system is physically damaged 5 Check carefully and repair Also see Venting System Regular Inspection 6 Over...

Page 27: ...Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction leakage corrosion and other deficiencies which could cause an unsafe conditi...

Page 28: ...VICTORY SLANT FIN CORPORATION Greenvale N Y 11548 Phone 516 484 2600 FAX 516 484 5921 Canada Slant Fin LTD LTEE Mississauga Ontario www slantfin com...

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