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Siemens SIWAREX FTA, Device Manual

The Siemens SIWAREX FTA Device Manual is a comprehensive guide that provides detailed instructions and information on operating and maintaining the product. You can now conveniently download this manual for free from manualshive.com, ensuring a seamless user experience with this exceptional device.

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SIWAREX FTA 

T

ABLE 

5-13

 

DR

 

21

 

A

LLOCATION

 .........................................................................................................5-91

 

T

ABLE 

5-14

 

DR

 

20

 

A

LLOCATION

 .........................................................................................................5-92

 

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ABLE 

5-15

 

T

OLERANCE INFORMATION EVALUATION

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ABLE 

5-16

 

DR

 

23

 

A

LLOCATION

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ABLE 

5-17

 

DR

 

26

 

A

LLOCATION

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T

ABLE 

5-18

 

DR

 

30

 

A

LLOCATION

 ....................................................................................................... 5-111

 

T

ABLE 

5-19

 

DR

 

30

 

-

 

NAWI

 STATUS BITS

........................................................................................... 5-112

 

T

ABLE 

5-20

 

DR

 

30

 

-

 

AWI

 STATUS FLAGS

 .......................................................................................... 5-113

 

T

ABLE 

5-21

 

DR

 

31

 

A

LLOCATION

 ....................................................................................................... 5-115

 

T

ABLE 

5-22

 

DR

 

32

 

A

LLOCATION

 ....................................................................................................... 5-116

 

T

ABLE 

5-23

 

DR

 

34

 

A

LLOCATION

 ....................................................................................................... 5-118

 

T

ABLE 

5-24

 

D

ISPLAY EXAMPLE FOR WEIGHT DISPLAY

 ....................................................................... 5-118

 

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ABLE 

5-25

 

DR

 

35

 

A

LLOCATION

 ....................................................................................................... 5-118

 

T

ABLE 

5-26

 

DR

 

39

 

A

LLOCATION

 ....................................................................................................... 5-119

 

T

ABLE 

5-27

 

DR

 

40

 

A

LLOCATION

 ....................................................................................................... 5-119

 

T

ABLE 

5-28

 

P

ROCESS VALUES FOR LOG FIELD ALLOCATION

 .............................................................. 5-120

 

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ABLE 

5-29

 

DR

 

44

 

A

LLOCATION

 ....................................................................................................... 5-121

 

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ABLE 

5-30

 

DR

 

45

 

A

LLOCATION

 ....................................................................................................... 5-121

 

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ABLE 

5-31

 

A

LLOCATION OF 

DR

 

46 .................................................................................................. 5-122

 

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ABLE 

5-32

 

A

LLOCATION OF 

DR

 

47 .................................................................................................. 5-123

 

T

ABLE 

5-33

 

T

RACE DATA RECORD

 ..................................................................................................... 5-123

 

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ABLE 

5-34

 

C

OMBINATION OF RECORDING ELEMENTS

 ...................................................................... 5-124

 

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ABLE 

5-35

 

 

O

VERVIEW OF 

MMC

 DATA

 ............................................................................................ 5-125

 

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ABLE 

5-36

 

DR

 

122

 

MMC

 LOG

 ......................................................................................................... 5-125

 

T

ABLE 

6-1

 

SIWAREX

 

FTA

 COMMAND LIST

 .................................................................................... 6-135

 

T

ABLE 

6-2

 

C

OMMAND GROUPS OF 

SIWAREX

 

FTA ......................................................................... 6-136

 

T

ABLE 

7-1

 

L

IST OF 

D

ATA AND 

O

PERATING 

E

RRORS

 ......................................................................... 7-150

 

T

ABLE 

7-2

 

L

IST OF 

T

ECHNOLOGY 

M

ESSAGES

 ................................................................................... 7-155

 

T

ABLE 

7-3

 

L

IST OF 

O

PERATING 

M

ESSAGES

 ...................................................................................... 7-158

 

T

ABLE 

8-1

 

L

IST OF 

HMI

 DEVICES FOR CALIBRATABLE DISPLAY

 ....................................................... 8-166

 

T

ABLE 

14-1

 

D

ATA

:

 

24

 

V

 POWER SUPPLY

.......................................................................................... 14-183

 

T

ABLE 

14-2

 

D

ATA

:

 

P

OWER SUPPLY FROM 

S7

 BACK

-

PLANE BUS

 ....................................................... 14-183

 

T

ABLE 

14-3

 

D

ATA

:

 

L

OAD CELL CONNECTION

 .................................................................................. 14-184

 

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ABLE 

14-4

 

D

ATA

:

 

A

NALOG OUTPUT

 .............................................................................................. 14-184

 

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ABLE 

14-5

 

D

ATA

:

 

D

IGITAL INPUTS

,

 

D

IGITAL OUTPUTS

 .................................................................. 14-185

 

T

ABLE 

14-6

 

D

ATA

:

 

C

OUNTER INPUT 

CI ........................................................................................... 14-185

 

T

ABLE 

14-7

 

D

ATA

:

 

RS

 

232C

 INTERFACE

 ......................................................................................... 14-185

 

T

ABLE 

14-8

 

D

ATA

:

 

RS

 

485

 INTERFACE

 ............................................................................................ 14-185

 

T

ABLE 

14-9

 

D

ATA

:

 

D

IMENSIONS AND 

W

EIGHT

 ................................................................................ 14-186

 

T

ABLE 

14-10

 

D

ATA

:

 

M

ECHANICAL REQUIREMENTS

....................................................................... 14-186

 

T

ABLE 

14-11

 

D

ATA

:

 

E

LECTRICAL PROTECTION AND SAFETY REQUIREMENTS

................................ 14-187

 

T

ABLE 

14-12

 

D

ATA

:

 

E

LECTROMAGNETIC 

C

OMPATIBILITY

 ............................................................ 14-188

 

T

ABLE 

14-13

 

D

ATA

:

 

C

LIMATIC REQUIREMENTS

............................................................................. 14-189

 

 

Summary of Contents for SIWAREX FTA

Page 1: ...SIWAREX FTA Device Manual Status 05 2017 ...

Page 2: ...mentation Commissioning and operation of a device system may only be performed by qualified personnel Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Prescribed Usage Note the following WARNING This device...

Page 3: ...ardware Planning and Assembly 4 Weighing Functions 5 Warning and Safety Terms 6 Messages and Diagnostics 7 Programming in SIMATIC STEP 7 8 Project planning in SIMATIC PCS 7 9 Commissioning using a PC SIWATOOL FTA 10 Firmware Update with SIWATOOL FTA 11 Calibrating Applications 12 Accessories 13 Technical Data 14 Index 15 Abbreviations 16 Revision 05 2017 ...

Page 4: ... 3 Possible Effects of Interference 4 15 4 3 4 Coupling Mechanisms 4 15 4 3 5 Five Basic Rules for Guaranteeing EMC 4 16 4 4 ASSEMBLY ON THE PROFILE RAIL 4 17 4 5 CONNECTIONS AND CABLING 4 17 4 5 1 Connection areas for SIWAREX FTA 4 17 4 5 2 Shield connection 4 19 4 5 3 Connecting the 24 V power supply 4 20 4 5 4 Connection to front connector 4 21 4 5 5 Load cell connections 4 21 4 5 6 Digital Inp...

Page 5: ... 2 24 DR3 Stand still range 1 5 54 5 2 25 DR3 Waiting time for stand still 1 5 55 5 2 26 DR3 Maximum negative weight for zero setting at start up 5 55 5 2 27 DR3 Maximum positive weight for zero setting at start up 5 56 5 2 28 DR3 Maximum negative weight for zero setting 5 56 5 2 29 DR3 Maximum positive weight for zero setting 5 56 5 2 30 DR3 Tare max load T 5 56 5 2 31 DR3 Load cell type 5 56 5 2...

Page 6: ... 5 6 1 DR 7 Source for Weight Simulation 5 78 5 6 2 DR 7 Decade used for rounding the decimal places of the process values 5 78 5 6 3 DR 7 Force in Service Operation 5 78 5 6 4 DR 7 Process value 1 for fast output to the SIMATIC CPU 5 79 5 6 5 DR 7 Process value 2 for fast output to the SIMATIC CPU 5 80 5 6 6 DR 7 Definition of the process alarms 0 1 2 3 4 5 6 7 5 80 5 6 7 DR 7 S7 FB Life bit Moni...

Page 7: ... 16 6 DR 23 Default value for analog output with course 5 101 5 16 7 DR 23 Default value for analog output with fine 5 101 5 16 8 DR 23 Filter type for dosing 5 101 5 16 9 DR 23 Depth of the mean value filter for dosing 5 101 5 16 10 DR 23 Limit Frequency Filter for dosing 5 101 5 16 11 DR 23 Tare Zero setting mode 5 101 5 16 12 DR 23 Tare Zero setting cycle 5 102 5 16 13 DR 23 Tare minimum weight...

Page 8: ...5 5 20 5 DR 31 Filtered ADC value after the signal filter 5 115 5 20 6 DR 31 Filtered ADC value after the dosing filter 5 115 5 20 7 DR 31 Current set value in load operation 5 115 5 21 DR 32 STATISTIC DATA AWI 5 115 5 21 1 DR 32 Total number of weighing procedures 5 116 5 21 2 DR 32 Number of control weighs 5 116 5 21 3 DR 32 Classification of tolerance evaluation 5 117 5 21 4 DR 32 Set weight 5 ...

Page 9: ...GRESS Output BOOL 8 162 8 4 10 CMD_INPR DB_SCALE bo_CMD_FOK Output BOOL 8 162 8 4 11 CMD_ERR DB_SCALE bo_CMD_ERR Output BOOL 8 163 8 4 12 CMD_ERR_C DB_SCALE b_CMD_ERR_CODE Output BYTE 8 163 8 4 13 REF_COUNT DB_SCALE b_INFO_REFRESH_COUNT Output BYTE 8 163 8 4 14 PROC_VAL1 DB_SCALE r_PROCESS_VALUE1 Output REAL 8 163 8 4 15 PROC_VAL2 DB_SCALE w_PROCESS_VALUE2 Output DWORD 8 163 8 4 16 SC_STATUS DB_SC...

Page 10: ... ELECTRICAL EMC AND CLIMATIC REQUIREMENTS 14 187 14 11 1 Electrical protection and safety requirements 14 187 14 11 2 Electromagnetic Compatibility 14 187 14 12 ENVIRONMENTAL CONDITIONS 14 189 14 13 LICENSES 14 190 14 14 SCALE LICENSES 14 190 15 Index 15 192 16 Abbreviations 16 195 Images IMAGE 3 1 AREAS OF APPLICATION SIWAREX FTA IN THE PRODUCTION CHAIN 3 9 IMAGE 3 2 CONFIGURATION SIMATIC S7 PCS7...

Page 11: ... 2 CALIBRATABLE DISPLAY IN TP OP 8 168 IMAGE 8 3 FUNCTION SECUREOCX IN WINCC FLEXIBLE 8 170 IMAGE 10 1 SIWATOOL FTA WINDOW DISTRIBUTION 10 174 IMAGE 11 1 DOWNLOADING FIRMWARE WITH SIWATOOL FTA 11 177 IMAGE 12 1 READ THE CALIBRATABLE MEMORY WITH SIWATOOL FTA 12 179 Tables TABLE 1 1 VALIDITY OF THIS MANUAL 1 1 TABLE 1 2 CHAPTER OVERVIEW 1 2 TABLE 4 1 REQUIREMENTS FOR N SIWAREX FTA 4 14 TABLE 4 2 POW...

Page 12: ... COMBINATION OF RECORDING ELEMENTS 5 124 TABLE 5 35 OVERVIEW OF MMC DATA 5 125 TABLE 5 36 DR 122 MMC LOG 5 125 TABLE 6 1 SIWAREX FTA COMMAND LIST 6 135 TABLE 6 2 COMMAND GROUPS OF SIWAREX FTA 6 136 TABLE 7 1 LIST OF DATA AND OPERATING ERRORS 7 150 TABLE 7 2 LIST OF TECHNOLOGY MESSAGES 7 155 TABLE 7 3 LIST OF OPERATING MESSAGES 7 158 TABLE 8 1 LIST OF HMI DEVICES FOR CALIBRATABLE DISPLAY 8 166 TABL...

Page 13: ... 2 Table 1 1 Validity of This Manual The name corresponds with the naming conventions of the OIML Organisation Internationale de Metrologie Legale and means Automatic Weighing Instrument Note This manual contains the description of all modules that are valid at the time of publication We reserve the right to deliver production information along with new modules or modules with a newer product stat...

Page 14: ...uted by SIWAREX FTA 7 Messages and Diagnostics Description of error messages with notes on problem solutions 8 Programming in SIMATIC STEP 7 Description of data exchange with the SIMATIC CPU This chapter is only meant for users who wish to write their own application software 9 Project planning in SIMATIC PCS 7 Description for the PCS 7 project planning package 10 Commissioning using a PC SIWATOOL...

Page 15: ...A Then please contact your Siemens representative in the office or business location that is responsible for your area or technical support for SIWAREX Tel 49 0 721 595 2811 Updated information on SIWAREX Weighing Technology can be found on the respective Internet Site http www siemens com siwarex ...

Page 16: ...dows HSP 2036 Hardware Support Package for installation of the module in the SIMATIC Manager hardware catalogue only S7 classic Standard software for operating the SIWAREX FTA in SIMATIC S7 and TIA Portal Manual in several languages Description of the SecureDisplay with TIA Portal Quick Guides for fast commissioning Set up for PCS7 Library Project planning package for PCS7 only SIWAREX FTA Secure ...

Page 17: ...elivery SIWAREX FTA 2 5 there is a specially designed STEP 7 software available which enables a very effective system software development The required optional accessories are provided in chapter 13 Accessories ...

Page 18: ...ravimetric filling Instrument conforming with OIML R 61 the automatic scale for catch weighing Automatic catch weighing instrument conforming with OIML R 51 and the automatic scale for discontinuous totalising Discontinuous totalising automatic weighing instrument conforming with OIML R 107 3 2 Benefits SIWAREX FTA is characterised by a few clear advantages o Uniform structure and universal commun...

Page 19: ...filling system unloading station bagging operation rotopacker mixer or control stations can be constructed with the SIWAREX FTA Typical fields of application are e g o Liquid filling o Bagging in a packaging system o Weighing catch levels as well as level decrease weighing and fill weighing o Catch level testing o Material loading with totalising 3 4 Structure SIWAREX FTA is a function module FM o...

Page 20: ...alising conforming with OIML R 107 AWI During the weighing procedure SIWAREX FTA monitors and controls a multitude of signals The optimised system internal data exchange enables a direct evaluation of weighing signals and states in the PLC program The weighing procedure influence on the PLC enables a flexible adjustment to suit the changes in the system technology SIWAREX FTA is already adjusted i...

Page 21: ...ed The optimal solution can be created for small medium and large systems by selectively combining the SIMATIC components The project planning package and the example applications for SIMATIC can help you to quickly and efficiently create customer specific or branch specific solutions The following image shows a typical assembly for a medium sized system For project planning with SIMATIC PCS 7 the...

Page 22: ...ology During service procedures you can analyse the processes in the scale and test them with the help of a PC Reading the diagnostics buffer from the SIWAREX FTA is very helpful in analysing events Besides complete access to all parameters memory or print outs of the weighing file the program can create weighing curves as well SIWATOOL FTA can also be used for reading the contents of the calibrat...

Page 23: ...er the contents of which can be saved together with the parameters after reading from the module is also very helpful A trace mode exists in the SIWAREX FTA module for optimising weighing progress The recorded data can be displayed in a curve diagram using the MS Excel The following image shows the progress of a weighing procedure displayed with the SIWATOOL FTA ...

Page 24: ...A The weighing logs are stored on an MMC Micro Memory Card that is inserted into the SIWAREX FTA for the period of time defined in the weights and measures act If a person disagrees with the results of a certain weighing procedure the weighing data for that weighing procedure can be reconstructed from the MMC memory 3 10 Quick Installation with SIWATOOL FTA Wizzard The Function Wizzard is very hel...

Page 25: ...ied intervention in the device system or not adhering to the warning notices can result in serious injury or damage to equipment Only qualified personnel are permitted access to the operational components of this device system Warning The unit has been developed manufactured tested and documented according to the corresponding safety standards The device itself will not cause any danger to equipme...

Page 26: ...ng the suitable SIMATIC CPU the SIMATIC HMI Human Machine Interface and communication modules does not only depend on SIWAREX FTA requirements but also on the overall job that the automation system has to perform 4 2 Stand alone operation SIWAREX FTA is also ready for operation without SIMATIC The described hardware configuration and wiring also applies for stand alone operation The only differenc...

Page 27: ...nd without negatively influencing the surroundings 4 3 2 Introduction Although SIWAREX FTA was developed for use in industrial environments and meets high EMC specifications you should do some EMC planning before installing your controller to determine and take into account any possible interference sources 4 3 3 Possible Effects of Interference Electromagnetic interference can influence the autom...

Page 28: ...insulated protective surface in the contact areas Do not use aluminium if at all possible for ground connections Aluminium oxidises easily and is therefore less suitable for grounding connections Find a central location for connections between the grounding point and the ground wiring system Rule 2 Proper and organised wiring Separate the cabling into groups high voltage lines power supply lines s...

Page 29: ...l operational elements Run sufficiently dimensioned potential equalizing cabling if potential differences exist or are to be expected between system components in the system A potential equalisation is mandatory for Ex applications 4 4 Assembly on the Profile Rail When assembling the SIMATIC components and the SIWAREX FTA the assembly regulations AR for the SIMATIC S7 must be fulfilled completely ...

Page 30: ...18 Screw in connector for 24 V power supply 40 pin connector for load cell connection digital input and output RS 485 analog output counter input 9 pin female D sub connector for RS 232 to PC or printer connection Image 4 1 SIWAREX FTA Front View ...

Page 31: ...cal and electromagnetic interference on this line Interference on cable shielding is routed to ground through shielding rails that are conductively connected with the housing To ensure that this interference stream does not become a source of interference a low impedance connection to ground is especially important Use only lines with mesh shielding Shielding should provide at least 80 coverage Fo...

Page 32: ...sed firmly against the grounding element with the shielding clamp The following figure shows a proper shielding clamp assembly Image 4 3 Shield clamp assembly The shielding should be pressed against the shielding rail by the shielding clamp 4 5 3 Connecting the 24 V power supply The 24 V supply voltage is connected with a screw connector The connection is found in the lower area of the module grou...

Page 33: ...l connections Sensors equipped with strain gauges and that meet the following conditions can be connected to the SIWAREX FTA Characteristic value 1 4 mV V Supply voltage of 10 2 V is permitted The connection is made to the 40 pin front connector The connection should be made using the cable described in chapter Accessories Termination Clamp Signal Remark X1 34 AGND Analog ground only to be used fo...

Page 34: ...elding is normally run on the cable guide supports of the junction box In case of the danger of potential equalisation currents on the cable shielding a potential equalisation conductor is to be run parallel to the load cell cable or the shield clamp is to be used in the junction box to the shield strip Using the potential equalisation conductor is the preferred method of dealing with EMC Electrom...

Page 35: ...ning and Assembly SIWAREX FTA 4 23 Image 4 5 Pairs of conductors in the shielded cable Image 4 6 Example Mounting of shield clamps on module 4 The shielding must be attached to the shielding strip on the SIWAREX FTA ...

Page 36: ...lanning and Assembly SIWAREX FTA 4 24 The two images below show load cell connection using 4 wire and 6 wire systems Image 4 7 Load cell connection in 4 wire system Image 4 8 Load cell connection in 6 wire system ...

Page 37: ...IWAREX FTA Warning The inputs may only be activated if your functional allocation is known and the activation will not cause any harm Termination Clamp Signal Remark X1 1 DI 1 Parameter definable function X1 2 DI 2 Parameter definable function X1 3 DI 3 Parameter definable function X1 4 DI 4 Parameter definable function X1 5 DI 5 Parameter definable function X1 6 DI 6 Parameter definable function ...

Page 38: ...e counter input serves as the connection to the pulse encoder which is required during weighing start up for continuous operation Twisted pair wiring should be used for the connections Termination Clamp Signal Remark X1 9 CI Counter input X1 10 CI Counter input Table 4 5 Pulse encoder connection ...

Page 39: ...odule group The outputs share common potential They have a common ground and a secure 24 V supply They are short circuit and overload protected DO status is indicated with LEDs on the front of the SIWAREX FTA When connecting inductive consumers the digital output that is used must be equipped with a free wheeling diode Termination Clamp Signal Remark X1 11 DO 1 Parameter definable function X1 12 D...

Page 40: ...DO 5 Parameter definable function X1 16 DO 6 Parameter definable function X1 17 DO 7 Parameter definable function X1 18 DO 8 Parameter definable function X1 19 3L 24 V for digital outputs X1 20 3M Ground for digital outputs Table 4 6 Digital output connections Image 4 11 Digital outputs ...

Page 41: ... how to connect METTLER TOLEDO sensors PBK9 PFK9 APW can be found in the internet under https support industry siemens com cs ww en view 109746396 Type WM WMH sensors from METTLER TOLEDO can be connected to the Siwarex This enables the realization of high precision check weighers and dosing applications for weight values of 0 01g upwards The parameters in datasets 3 and 7 must be set as follows DR...

Page 42: ...Comment X1 21 485a Input Ta X1 22 485b Input Tb X1 23 485a Output Ta X1 24 485a Output Tb X1 25 RTa Termination resistor RTa X1 26 RTb Termination resistor RTb X1 11 DO 1 Send Start instruction SIR X1 12 DO 2 Send Stop instruction SI X1 19 3L 24 V for digital outputs X1 20 3M Ground for digital outputs Table 4 8 RS 485 Connections ...

Page 43: ...Kaiserslautern Type EC and IW digital load cells from Wipotec can be connected to the Siwarex This enables the realization of quick check weighers The following interface parameters must be set in datasets 3 and 7 DR3 load cell type Wipotec DR7 RS485 baud rate 38400 Bit s DR7 RS485 character parity odd DR7 RS485 data bits 8 DR7 RS485 stop bits 1 Terminal Signal name Remarks X1 19 24 V Voltage supp...

Page 44: ...mage 4 14 Wipotec load cell connection Appropriate settings need to be made when starting up a Wipotec load cell after connection See 5 2 31 4 5 12 RS 485 interface for load cells made by PESA Pfäffikon Switzerland Digital load cells can be connected to the Siwarex in accordance with Pesa s string oscillation measurement method The following interface parameters must be set in datasets 3 and 7 DR3...

Page 45: ...ware Planning and Assembly SIWAREX FTA 4 33 DR7 RS485 baud rate 9600 Bit s DR7 RS485 character parity even DR7 RS485 data bits 7 DR7 RS485 stop bits 1 Note The load cell must be switched to 2 wire operation ...

Page 46: ...1 22 485b Input Tb X1 23 485a Output Ta X1 24 485a Output Tb X1 25 RTa Termination resistor RTa X1 26 RTb Termination resistor RTb Table 4 10 RS 485 Connections Image 4 15 PESA load cell connection Appropriate settings need to be made when starting up a PESA load cell after its connection See 5 2 31 ...

Page 47: ...for the S11 and S102 Siebert displays Baudrates 1200 2400 4800 9600 and 19200 Bit sec can be set The other interface parameters can also be configured as follows Character parity even odd Number of data bits 7 8 Number of stop bits 1 2 The following weight values are available on the display and can be selected via address selection on the display These display values are sent in rotational sequen...

Page 48: ...TA 4 36 4 5 14 PC Connection for SIWATOOL FTA Table RS 232 Interface Termination Clamp Signal Remark X2 9 pin D type RS 232 Interface Table 4 12 PC Connection Cables are provided for connecting the PC see Accessories Image 4 17 PC Connection ...

Page 49: ...Micro Memory Card is operation ready EXC Green LED 7 Load cell supply SEN Green LED 8 Supply voltage feedback from load cells Table 4 13 Indicators LED 4 5 16 Using the Micro Memory Card A SIMATIC Micro Memory Card can be used for saving the calibratable records or for recording weighing states Approximately 32 MB of data can be stored on the MMC described in chapter Accessories Warning notice Aft...

Page 50: ...shielding properly attached to the shielding conductor for all corresponding cables Is the profile rail connected to the ground conductor Are all tools materials or components that do not belong to the S7 or SIWAREX FTA removed from the profile rail and the module group Connect SIWAREX FTA with 24 V supply Switch power supply on Proper initialisation of the SIWAREX FTA in the SIMATIC can only be g...

Page 51: ...will find important information on the installation of the SIWAREX FTA in a hazardous area SIWAREX FTA may only be used under the conditions which are specified in the appropriate certificates The SIWAREX FTA can be used in Ex zone 2 acc to IEC CENELEC directive 94 9 EG In the following you find some details about the certificates ATEX Europe and UL USA Canada Certificate ATEX Type Examination Cer...

Page 52: ...one 2 For a connection of load cells in zone 2 it is sufficient that the load cells also have an approval for zone 2 and all associated directives as well as the installation instructions are respected For a connection of load cells in zone 1 load cells with the adequate approvals are needed and appropriate provisions according to the guidelines must ensure explosion protected operation For exampl...

Page 53: ...e behaviour of the scale is changed respectively The advantage of this solution is that you can define how many default values should be retained and how much that the behaviour of the scale has to be changed for the application All parameters are split into data records DR The data records are organised according to process steps tasks that you have to perform during the commissioning phase or du...

Page 54: ...ed 5 2 1 Adjustment digits for Adjustment weight 3 DINT DBD012 0 0 to 224 Other definitions not permitted 5 2 1 Adjustment digits for Adjustment weight 4 DINT DBD016 0 0 to 224 Other definitions not permitted 5 2 1 Adjustment weight 1 REAL DBD020 50 0 Other definitions not permitted 5 2 1 Adjustment weight 2 REAL DBD024 0 0 Other definitions not permitted 5 2 1 Adjustment weight 3 REAL DBD028 0 0 ...

Page 55: ...acking device switched off 1 Zero tracking device switched on Bit 4 0 Use a subtractive tare device 1 Use an additive tare device Bit 5 7 not set 5 2 9 5 2 10 5 2 11 5 2 12 5 2 13 Min weight for Weighing range 1 REAL DBD056 1 5 2 14 Max weight for weighing range 1 REAL DBD060 100 5 2 15 Numeral step for weighing range 1 REAL DBD064 0 02 Numeral step weighing range 1 1 10 k 2 10k 5 10k Other defini...

Page 56: ...try code OIML 5 2 29 Tare max weight T BYTE DBB108 100 Subtractive tare device range in of WRmax with multi range scale in of WR1 with multi resolution scale Value must not exceed 100 Range of the additive tare device in of WB1 only a single range scale is permitted in conjunction with regulation code OIML Value must not exceed 250 5 2 30 Load cell type BYTE DBB109 0 0 analog load cell 1 METTLER T...

Page 57: ...e load cells deliver a measurement voltage to the SIWAREX FTA After the analog digital conversion of the measurement voltage the digital value adjustment digit 0 is assigned the zero point If the scale is loaded with a known calibration weight e g with 50 of the measurement range then the second operation point can be determined The new digital value from the digital digital converter is now assig...

Page 58: ...he calculations for the weight values over the entire measurement range Note Since the maximum value for adjustment digits is 15 379 113 and the value for completely empty load cells without the weight of the construction itself is 1 398 101 the plausibility of the characteristic curve can be roughly estimated to determine load deviations for example The image clarifies the connection between the ...

Page 59: ... put into operation immediately Connect the PC with the new scale and activate the Send all data records function This also transfers the adjustment weights and the adjustment digits the characteristic curve is defined immediately The same applies for exchanging a SIWAREX FTA of course Possibility 2 Use the SIWAREX FTA function Theoretical Adjustment and determine the characteristic curve of the s...

Page 60: ...es the load cells with approximately 10 V the measuring input is redefined according to the expected measurement voltage max 10 mV max 20 mV or max 40 mV If the characteristic value of the connected load cells is at e g 2 85 mV V then the next higher characteristic value must be set normally i e 4 mV V 5 2 3 DR3 Filter sequence of the signal filter Changing the filter sequence can be an advantage ...

Page 61: ...ep response 5 2 5 DR3 Limit frequency Defining the limit frequency is very important for suppressing interference The speed of the scale s reaction to the change in measurement value is set by defining the limit frequency A value of e g 2 Hz leads to a relatively quick scale reaction to a weight change a value of e g 0 5 Hz makes the scale sluggish 5 2 6 DR3 Type of average value filters The avera...

Page 62: ...ulti resolution scale Information on the function of a multi range or multi resolution scale can be found in EN 45 501 Note If only one range is defined then this entry is meaningless 5 2 10 DR3 Activate zero setting on start up The scale can be set to zero automatically by switching the supply voltage on for calibratable scales after waiting period after reboot On calibratable scales a weight val...

Page 63: ... Functions SIWAREX FTA 5 51 If the parameter Activated zero setting at start up if scale is tared is set then the tare is also deleted with the zero setting if not then no zero setting is performed on the scale ...

Page 64: ... hidden until the net value exceeds the maximum weighing range For subtractive tare the maximum tare weight is limited to 100 of the maximum weighing range for additive tare it is limited to 250 The current tare value is deleted when switching between additive and subtractive tare There is no automatic check to ensure the load cell measurement range offers sufficient reserves when additive tare is...

Page 65: ...s with the numeral step for measurement range 2 only under the maximum weight The maximum weight is defined with the adjustment The maximum weight depends on the number and type of load cells used Note If only one range is defined then this entry is meaningless 5 2 19 DR3 Numeral step for weighing range 2 The numeral step for weighing range 2 can be defined according to standard EN 45501 0 0001 to...

Page 66: ...try is meaningless 5 2 23 DR3 Stand still time 1 Stand still monitoring is used for recognising a stable scale balance The scale stand still is defined if the weight value is changed within a defined time stand still time by less than a defined deviation range Stand still value Stand still 1 is used in static scale operation Instructions Zero setting Taring Log output 5 2 24 DR3 Stand still range ...

Page 67: ... log or zero setting was not possible after this time has elapsed is the corresponding technology message generated 5 2 26 DR3 Maximum negative weight for zero setting at start up Zero setting means automatic zero setting on the scale when the power supply is switched on If the zero setting when switching on the supply voltage has been activated then the definition will limit the affect of the fun...

Page 68: ...ht for zero setting is 4 of the maximum weighing range 5 2 29 DR3 Maximum positive weight for zero setting For the zero setting the definition can be used to limit the influence of the function The reference point for the effectiveness of the limitation is not the current weight it is the weight that was displayed by the scale without a previous zero setting On scales in calibratable operation the...

Page 69: ...made on the sensor using commands for communication with SIWAREX FTA RS422 interface settings o PROT_2 basic protocol o COM_1_8_0_0 Interface RS422 38400 baud 7 Bits even parity 1 stop bit Setting the digital inputs o DIN1_SIR_0_1 Input 1 for the SIR command positive edge output via RS422 Wipotec After selecting the Wipotec load cell appropriate settings must be made in dataset DR7 for the RS485 i...

Page 70: ...cell is ready If the status bit is not set the weight values are not evaluated because no plausible weight values have been received 5 2 33 DR3 Regulations Scales in calibratable application have certain restrictions The OIML entry country code activates these restrictions They are deactivated by entering When OIML is entered there is a warm up time of 60s during which no weight value is displayed...

Page 71: ...psed is a corresponding technology error output 5 2 38 DR 3 Stand still range 3 Stand still monitoring is used for recognising stable scale balance after switching off the fine signal The scale stand still is defined if the weight value is changed within a defined time stand still time by less than a defined deviation range Stand still value Note With scales using calibration the definition cannot...

Page 72: ...witch to the Theoretical adjustment tab To execute the theoretical adjustment the rated load for all load cells is defined first e g 3 load cells with 1 000 kg each result in a rated load of 3 000 kg The adjustment zero offset unit μV and the characteristic value unit mV V is then entered for each individual load cell These values are taken from the respective load cell measurement log The charact...

Page 73: ...illing additive Big bag see 5 4 9 8 filling subtractiv Big bag see 5 4 10 9 filling subtractive and emptying see 5 4 11 Other definitions are not permitted 5 4 1 Reserve 1 BYTE DBB001 0 Reserve 1 default must not be changed Reserve 2 WORD DBW002 0 Reserve 2 Monitoring time for recording TIME DBD04 2000 Time within which a recording task must be ended msec 5 5 8 Device for log output BYTE DBB008 1 ...

Page 74: ... 5 21 Minimum through put Limit value 2 REAL DBB044 0 0 No monitoring 0 minimum through put 1 sec 5 5 22 Filter depth of average value filter for through put calculation BYTE DBB048 5 0 255 X 10 msec 5 5 23 Reserve 5 BYTE DBB049 0 Reserve 5 50 Table 5 2 DR4 Allocation 5 4 1 DR 4 Scale operating mode Scale type This parameter is used to select the suitable weighing instrument program One of these w...

Page 75: ... with OIML R 61 Automatic Weighing Instrument AWI type The scale doses individual amounts in single or continuous operation according to a repetitive schema Emptying the scale is part of the automatic operation cycle The weighing procedure is clarified by the following image Image 5 5 Weighing steps in automatic filling operation AWI ...

Page 76: ... OIML R 51 Automatic Weighing Instrument AWI The scale doses individual amounts in single action Emptying the scale is not part of the automatic operation cycle The net weight increases with increasing load on the scale The weighing procedure is clarified by the following image Image 5 6 Weighing steps for catch weighing with filling AWI ...

Page 77: ...I of the type automatic catch weighing instrument The scale doses individual amounts from a weighing container in single operation Filling the scale is not part of the automatic operation cycle The net weight increases with decreasing load on the scale The weighing procedure is clarified by the following image Image 5 7 Weighing steps during automatic catchw gravim emptying mode ...

Page 78: ...tomatic Weighing Instrument AWI The scale defines and tests the individual amounts in static single action Putting the weighing part on the scale is done automatically acquiring the weight is performed in static status The test procedure is clarified by the following image Image 5 8 Weighing steps for a weight recording check AWI ...

Page 79: ...tying and achieving stand still 2 the achieved net weight is totalised The weighing procedure is clarified by the following image Image 5 9 Weighing steps for AWI Totalising 5 4 9 DR 4 Type filling additive Big bag Automatic Gravimetric Filling Instrument conforming to OIML R 61 Automatic Weighing Instrument AWI type As an automatic weighing instrument of type gravimetric filling the scale doses s...

Page 80: ...g to a repetitive schema The net weight increases with decreasing load on the scale The scale is tared before each dosing Filling the scale is not part of the automatic operation cycle Image 5 7 illustrates the weighing procedure 5 5 Weighing Steps Standard weighing procedure Every weighing procedure can be split into various steps Although weighing procedures are different for different operating...

Page 81: ...heck stop has been activated the SIWAREX FTA switches to step 3 5 5 4 Description of weighing step 3 Post dosing If step 3 is blocked then no activities in step 3 are performed After step 3 is enabled SIWAREX FTA waits for standstill 3 If standstill 3 exists then the tolerance check is performed and post dosing occurs if necessary If no check stop has been activated the SIWAREX FTA switches to ste...

Page 82: ...de 5 5 8 Description of Weighing Step 7 Weighing step 7 is currently not utilised Reserve 5 5 9 DR 4 Monitoring time for Logging If weighing result logging is activated with an instruction or automatically SIWAREX FTA monitors whether the procedure has been completed within the defined amount of time If not an error is generated 5 5 10 DR 4 Device for log output Logs can be output to a connected p...

Page 83: ...ines an empty status which is output as status information 5 5 15 DR 4 Switch on weight limit value 1 Switch on and shut off weights can be defined separately for a limit value This way a minimum value monitor and a maximum value monitor can be made with a hysteresis Maximum value monitor is created with the following entry Switch on value shut off value Minimum value monitor is created with the f...

Page 84: ...ut measurement is performed continuously As soon as the determined through put value falls below the limit value it is indicated in the status display 5 5 22 DR 4 Minimum through put limit value 2 The through put measurement is performed continuously As soon as the determined through put value falls below the limit value it is indicated in the status display 5 5 23 DR 4 Filter depth of averaging f...

Page 85: ...s values are available for selection after listing 5 6 4 Process value 2 for fast output to the SIMATIC CPU BYTE DBB006 2 Various process values are available for selection after listing 5 6 5 Reserve 2 BYTE DBB007 0 Reserve 2 S7 Alarm Definition of process alarm 0 WORD DBB008 0 Value 0 No process alarm generation Value range 1 0FFh Number of the technical error Value range 100h 13Fh 100h 0 1Fh Bi...

Page 86: ... range 200h 23Fh 200h 0 1Fh Bit No NAWI status bit going 200h 20h 3Fh Bit No AWI status bit going 5 6 6 Definition of process alarm 5 WORD DBB018 0 Value 0 No process alarm generation Value range 1 0FFh Number of the technical error Value range 100h 13Fh 100h 0 1Fh Bit No NAWI status bit coming 100h 20h 3Fh Bit No AWI Status bit coming Value range 200h 23Fh 200h 0 1Fh Bit No NAWI status bit going ...

Page 87: ... Coarse fine default values Other definitions not permitted 5 6 11 Current range for the analog output BYTE DBB041 0 Bit 0 0 0 20mA 1 4 20mA Bit 1 7 unused 5 6 12 RS232 0 RS232 printer baud rate BYTE DBB042 3 0 1200 Bit sec 1 2400 Bit sec 2 4800 Bit sec 3 9600 Bit sec Other definitions not permitted 5 6 13 RS232 XON XOFF for printer RS232 RTS CTS for printer BYTE DBB043 1 Bit 0 0 XON XOFF transmis...

Page 88: ...inactive Range of values 40h FCh not permitted 5 6 19 Definition of digital output 4 BYTE DBB051 0FFh Value range 00h 3Fh 0 1Fh Bit No NAWI status flag 20h 3Fh Bit No AWI status flag FDh Start cycl transfer DigLC FEh Stop cycl transfer DigLC FFh Output always inactive Range of values 40h FCh not permitted 5 6 19 Definition of digital output 5 BYTE DBB052 0FFh Value range 00h 3Fh 0 1Fh Bit No NAWI ...

Page 89: ...on condition see DR Scale parameter Step control 5 6 23 Definition of digital input 3 BYTE DBB062 0 0 No command 1 254 Command code 255 Step on condition see DR Scale parameter Step control 5 6 23 Definition of digital input 4 BYTE DBB063 0 0 No command 1 254 Command code 255 Step on condition see DR Scale parameter Step control 5 6 23 Definition of digital input 5 BYTE DBB064 0 0 No command 1 254...

Page 90: ... activated for test purposes The simulated weight values can be defined over the SIMATIC interface or the RS232 interface SIWATOOL FTA The weight simulation makes commissioning a scale much easier in certain situations 5 6 2 DR 7 Decade used for rounding the decimal places of the process values This parameter can be used to define to how many decimal places that the weight process values should be...

Page 91: ...lue 2 Net weight Process value 3 Tare process value 4 Gross Net weight calibratable numeral step 5 Gross Net weight calibratable numeral step x 10 6 Tare calibratable 7 Pulse counter value 8 Temperature 9 Operating error 32 bit information 10 Unfiltered ADC value 11 Filtered ADC value for process value 20 Through put sec 30 AWI status 31 Distribution memory 1 32 Distribution memory 2 33 Total numb...

Page 92: ...o zero a process alarm is allocated according to the following procedures Value range 1 to 255 Number of the technology message If the defined technology error occurs then process alarm 0 is generated Value range 256 to 319 Number of the bit from the NAWI or AWI status see DR 30 If the defined status occurs then process alarm 0 is generated 256 0 31 Bit No NAWI Status bit coming 288 0 31 Bit No AW...

Page 93: ... the SIMATIC CPU status STOP 5 6 11 DR 7 Source for the Analog Output The source for the analog output can be defined with this parameter The weight values from the defined source are output as current signals corresponding with the parameter definitions for start and end ranges The following sources are available 0 Control value form the SIMATIC FB 1 Default value from the DR 17 2 Gross weight 3 ...

Page 94: ...p bits 1 5 6 15 DR 7 Protocol selection for RS 485 The following protocols can be set for the RS485 interface 0 No protocol 1 Protocol for the S11 display from Siebert 2 Reserved 3 Protocol for the S102 display from Siebert 5 6 16 DR 7 Decimal Place for Remote Display If a Siebert display is to be connected to the RS485 interface then the decimal place for displaying the non calibratable process v...

Page 95: ...t of the scale and when assigning a number 63 the output remains inactive 0 31 Bit No NAWI status flag 32 0 31 Bit No AWI status flag 253 Start cycl value transfer from sensor Mettler Toledo type WM or WMH 254 Stop cycl value transfer from sensor Mettler Toledo type WM or WMH 255 Output always inactive Value range 64 to 252 Output always inactive 5 6 20 DR 7 Level definitions for digital outputs 1...

Page 96: ... If an output is to be set with the SIMATIC CPU STOP then you must ensure that it does not lead to a hazardous situation 5 6 22 DR 7 Replacement values for digital outputs with operational faults Normally the outputs are reset when there is a module group fault operating error This behaviour corresponds with the default setting If it makes sense to set an output with a fault you can define it with...

Page 97: ...ital inputs to a command or a step on condition you can define which signal that the should be interpreted as active on the input E g Digital input 1 DI1 is determined with bit 0 If bit 0 is 0 then DI1 is high active and if bit 0 is 1 then DI1 is low active If bit 1 is 0 then DI2 is high active and if bit 1 is 1 then DI2 is low active etc 5 6 25 DR 7 Measurement time Pulse input The measurement ti...

Page 98: ...hat is available for the calibratable logs is defined with this parameter Up to 100 is permitted in this definition but the total for trace function and calibratable log may not exceed 100 The trace function is described in 5 6 29 5 6 29 DR 7 Trace function recording cycle Every n te measurement n x 10 msec is recorded When recording to RAM n 1 is possible and when recording to MMC n 5 is possible...

Page 99: ...ntrol program e g if you want to record and save the progress of a procedure 5 7 DR 8 Date Time NAWI AWI SIWAREX FTA has its own hardware clock The actual date and time can be read through DR8 The date and time can be set on the module group using this data record if required Procedure o Set date and time o Send DR 8 to the scale Name Type Address Default Range of Values Explanation Refe rence Dat...

Page 100: ...e S Special status after delivery approval V Version K Correction status Byte 1 Function status xx Main function changes or calibratable changes 0 99 Byte 2 Version DR structure yy indicated changes in the data structure 0 99 Byte 3 Correction status zz small changes or error corrections 0 99 Creation date STRING 10 DBB108 0 Creation time STRING 8 DBB120 0 Boot loader version WORD DBW130 0 Scale t...

Page 101: ... FTA is then made with the Accept tare entry command see command code 24 5 10 DR 16 Weight Simulation Entry NAWI AWI If the DR 16 has been defined as the source for the weight simulation see DR 7 Source for the weight simulation then the measurement input of the SIWAREX FTA is deactivated by defining a weight value with the DR 16 and the defined value is simulated as a weight value Procedure o Che...

Page 102: ... 7 o Check the parameter definition of the analog output see DR 7 Weight for zero point and following parameters o Enter value in DR 17 o Send DR 17 to the scale Name Type Address Default Range of Values Explanation Reference Analog output Ext Definition for analog output REAL DBD000 0 Analog output control with a default value 5 11 1 4 Table 5 10 DR 17 Allocation 5 11 1 DR 17 Ext Definition for A...

Page 103: ...changed when switching materials Procedure o Define the set weight o Send DR 20 to the scale Name Type Address Default Range of Values Explanation Reference Set weight Set weight REAL DBD000 50 Wizzard WRnmax 0 5 Set weight for the weighing procedure 4 Table 5 12 DR 20 Allocation 5 14 DR 21 Load set value AWI In loading operation the overall amount of the material to be loaded is defined The scale...

Page 104: ... moving the shut off point for the fine signal 5 15 4 Timer pre dosing TIME DBD016 0 0 deactivated 0 Pre dosing time in msec 5 15 5 TO1 REAL DBD020 0 2 Wizzard WBnmax 0 002 Upper tolerance limit TO1 entry of the permitted positive deviation from set weight 5 15 6 TU1 REAL DBD024 0 2 Wizzard WBnmax 0 002 Lower tolerance limit TU1 entry of the permitted negative deviation from set weight 5 15 6 TO2 ...

Page 105: ...point by determining the new trailing weight 5 15 4 DR 22 Shut off correction value The shut off correction value for the fine signal changes the fine shut off point by the defined entry The resulting fine shut off point offset can be used to deliberately achieve an over dosage or under dosage This can be used to compensate for interfering forces such as pressure vacuum etc occurring with the dosa...

Page 106: ...ance evaluation progress by time with TU1 status The result of the tolerance evaluation is output based on the defined tolerance values All information on the weighing result is distributed with 6 status bits TO1 upper tolerance value 1 TO2 upper tolerance value 2 TU1 lower tolerance value 1 TU2 lower tolerance value 2 Good within tolerance band from TU1 to TO1 Off outside of tolerance TU2 to TO2 ...

Page 107: ...permitted 5 16 9 Max single set weight REAL DBD004 90 Wizzard WBnmax Maximum set weight for a single 5 16 2 Inhibition time coarse TIME DBD008 500 0 deactivated After switching the coarse signal on no weight evaluation is performed for the defined amount of time msec 5 16 3 Inhibition time fine TIME DBD012 500 0 deactivated After switching the coarse signal off no weight evaluation is performed fo...

Page 108: ...tries are only executed if gross tare maximum weight 0 No monitoring of the tare maximum weight 5 16 14 Cycle time for zero setting TIME DBB036 300000 msec If 0 then no time controlled zero setting Unequal 0 Time between two zero settings Note Zero setting taring is performed after 15min at the latest with weighing operating mode AWI and country code OIML 5 16 15 Step control check stop Step contr...

Page 109: ...ers is identification 0xFF 0 Weighing waits at step 0 if DI5 is active 1 Weighing waits at step 1 if DI5 is active 2 Weighing waits at step 2 if DI5 is active 7 Weighing waits at step 7 if DI5 is active Other definitions not permitted 5 16 16 Step control through digital input 6 BYTE DBB045 0 Instead of defined command codes for the digital inputs step on conditions can be influenced through the i...

Page 110: ...hing stopped because of tolerance error weight above TO2 Bit 4 0 Weighing procedures are not stopped because of tolerance errors 1 Weighing procedure is stopped because of tolerance error weight under TU1 Bit 5 0 autom weighing procedures are not stopped because of tolerance errors 1 Weighing procedure is stopped after a filling procedure because of a tolerance error weight under TU2 Bit 6 0 Cycle...

Page 111: ...E DBB080 20 0 100 Other definitions not permitted 5 16 35 Reserve 6 BYTE DBB081 0 Reserve 6 Empty Reserve 7 WORD DBB082 0 Reserve 7 Overlapping time TIME DBD084 0 The overlapping time must be less than the emptying time The next scale start can be performed early by the amount of overlapping time while emptying 5 16 36 Emptying time TIME DBD088 0 0 Emptying depending on empty range 0 Empty after d...

Page 112: ...g error 17 is eliminated This prevents the coarse signal from switching off prematurely 5 16 4 DR 23 Fine Inhibition time After switching the coarse signal off dosing continues with the fine signal The fine inhibition time can be set if scale oscillation could switch off the fine signal prematurely The fine inhibition time is activated when the course signal is switched off and weight determinatio...

Page 113: ... for dosing A separate mean value filter is used exclusively for the precise control of switching the coarse and fine signal off The mean value filter is used to calm the weight value when there is incidental interference The weight value is based on the average of the n weight values that the SIWAREX FTA calculates every 10 msec e g if n 10 10 values are used to calculate the average value Every ...

Page 114: ...meter tare max weight a weighing range can be defined within which taring is permitted 5 16 14 DR 23 Tare max weight Along with the parameter tare min weight a weighing range can be defined within which taring is permitted 5 16 15 DR 23 Time period for zero setting With a definition of 0 the time controlled zero setting for the scale is not performed A definition unequal to 0 means that the scale ...

Page 115: ... stepping to the next process step is performed within the defined time then the Step on Timeout technology error is generated 5 16 18 DR 23 Definition check stop points A check stop can be effective at the end of a step This parameter can be used to define the check stop points After activating the command Check stop see command 107 SIWAREX FTA stops at the next point of the process With the Cont...

Page 116: ... 5 16 24 DR 23 Stop with TU2 This parameter can be used to define whether the automatic progress should be stopped if the current net weight has become less than the set value minus TU2 0 Weighing procedures are not stopped because of tolerance errors 1 Weighing procedure is stopped because of tolerance error weight under TU2 5 16 25 DR 23 Continue upon stop because of TOL error This parameter can...

Page 117: ...s range TO1 or TU1 5 16 27 DR 23 Pulse duration in pulse dosing If the automatic post dosing in pulse dosing operation is defined this parameter can be used to define the fine signal pulse duration The pause time is then made up of the minimum time value at stand still 2 and from the waiting for meeting conditions for stand still 2 Image 5 12 Automatic post dosing with tolerance TU1 5 16 28 DR 23 ...

Page 118: ...cedures is calculated according to the following formula G n 1 Gn A S n C 100 G n 1 Trailing weight for the next weighing procedure Gn Trailing weight for the last weighing procedure S Set weight A Net weight for the last weighing procedure C Control factor for proportional controller in n Current weighing procedure n 1 Following weighing 5 16 31 DR 23 Maximum one time correction with the proporti...

Page 119: ...eighing is run if another correction of the controller is required A correction is required if the set actual deviation is greater than the Controller optimum plus minus or than the tolerance definitions range TO1 or TU1 5 16 34 DR 23 Set value for fine time If the fine time controller has been activated see controller type selection 5 16 29 then the desired duration can be set for the fine signal...

Page 120: ...sets the rough shut off point by changing the fine weight Fn 1 Fn K DFine tDiff Fn Fine weight for current weighing procedure Fn 1 Fine weight for next weighing procedure K Control factor fine time controller DFine Throughput to shut off time point for the fine signal tDiff Control difference deviation ...

Page 121: ... the empty signal If the empty range has not be been achieved when this time has elapsed a technology message is output 5 16 39 DR 23 Filling with coarse For filling Coarse signal only the signal Fine is switched off together with the Coarse signal At the end of the charge the fine signal ends the dosing procedure for the defined number of weighing procedures the last 1 5 weighing procedures 5 17 ...

Page 122: ...n value which is influenced by the automatic zero adjustment Impedance reference value USHORT 2 0 Impedance reference value Impedance value USHORT 2 0 Current impedance value from the last measurement Slave pointer weight LONG 4 0 Last largest weight value operating time ULONG 4 0 Load counter for the operating minutes since the last default value Maximum temperature SHORT 2 0 Load previous maximu...

Page 123: ...e DWORD DBD036 Current pulse counter value Distribution memory 1 REAL DOUBLE DBD040 Current distribution memory 1 value Format in STEP7 cannot be read numeral step from DR3 Distribution memory 2 REAL DBD048 Current distribution memory 2 value numeral step from DR3 52 Table 5 18 DR 30 Allocation 5 19 1 DR 30 NAWI Status bits Bit No Name Range of Values Explanation Reference 0 WR1 Weight within weig...

Page 124: ...9 DR 30 NAWI status bits 5 19 2 DR 30 AWI status flags Bit No Name Range of Values Explanation Reference 0 Weighing steps Current weighing control step 0 to 7 1 2 3 4 5 6 7 8 Post dosing active Post dosing is active 9 Course signal The coarse signal is switched on 10 fine signal The fine signal is switched on 11 Timer pre dosing The timer for pre dosing is active 12 Empty signal The empty signal i...

Page 125: ... 19 5 DR 30 Tare process value The momentary tare weight value 5 19 6 DR 30 B N weight The momentary weight value which will be used for the main display 5 19 7 DR 30 B N weight_x10 The momentary weight value in increased resolution which will be used for the main display 5 19 8 DR 30 Tare The momentary tare weight value numeral step from DR3 5 19 9 DR 30 Net weight The net weight of the last weig...

Page 126: ...alog digital converter unfiltered Filtered ADC value after filter 1 DINT DBW016 Direct value from the analog digital converter after filter 1 DR3 Filtered ADC value after filter 2 DINT DBW020 Direct value from the analog digital converter after filter 2 DR23 Remaining amount to be filled REAL DBD024 Current remaining amount in loading operation Current set value in load operation REAL DBD028 Actua...

Page 127: ...digital converter at the moment not filtered 5 20 5 DR 31 Filtered ADC value after the signal filter The value of the analog digital converter at the moment after filtering in signal filter DR3 5 20 6 DR 31 Filtered ADC value after the dosing filter The value of the analog digital converter at the moment after filtering in dosing filter DR 5 20 7 DR 31 Current set value in load operation The momen...

Page 128: ...th tolerance check outside tolerance limits TU2 or TO2 Reserve 0 DINT DBD032 Reserve 0 Reserve 1 DINT DBD036 Reserve 1 Set weight REAL DBD040 Current set weight calibratable numeral step with AWI application and country code OIML rounded to the corresponding numeral step Average value of net weight REAL DBB044 Average value of the net weights checked for tolerance errors Standard deviation of net ...

Page 129: ...talizing and AWI gravimetric big bag the set weight corresponds to the emptying amount 5 21 5 DR 32 Average net weight value The current average value of the net weight checked for tolerance errors For operating modes with totalizing AWI totalizing and AWI gravimetric big bag this is the average value of the emptying amounts 5 21 6 DR 32 Standard deviation of net weight from 10 The current standar...

Page 130: ...of the DR 34 depending on the technical weighing situation Display example Net Gross Weigh range Space Weight value Weight Unit Weight Tare memory 0 N 1 2 2 0 5 0 kg Weight B 2 0 0 3 t Weight increase B 2 1 0 0 0 3 kg Operating error E r r 0 1 Total1 S 1 0 0 0 3 kg Tare T 0 0 3 t Weight simulation active t E S t Max 9e exceeded B 3 Table 5 24 Display example for weight display If the scale is defi...

Page 131: ...n command or it can be saved in the calibratable MMC memory Log text entries 1 to 4 are composed of fixed segments such as title and label and of variable fields The variable fields can contain various values from the SIWAREX FTA Control characters that will not be printed can be defined in the log for the printer e g for ESC the following entry is made E1b whereby E is the lead in sequence and 1b...

Page 132: ...1 18 S1 12345 678 kg 54 Distribution memory 2 16 S2 12345 678 kg 55 Total number of weightings 6 12345 56 Number of control weigh procedures 6 12345 57 Number of weighing procedures over TO2 6 12345 58 No weigh procedures over TO1 6 12345 59 Number of weighing procedures good 6 12345 60 No weigh procedures under TU1 6 12345 61 No weigh procedures under TU2 6 12345 62 Number of weighing procedures ...

Page 133: ...g ID Log ID is a single time log number which can be used for identifying the log The number is incremented with every logging procedure 5 26 3 DR 44 Last log data The last log data that was output can be read until the next logging procedure 5 27 DR 45 String NAWI AWI The strings are text that can be inserted in the logs as variables The contents of the string can be defined using the SIWATOOL FT...

Page 134: ... for DR 47 Procedures o Define ID number and enter in DR 46 o Send DR 46 to the scale o Wait for status bit MMC data ready S7 o Read DR 47 o Display or inspect the contents of the log Name Type Address Default Range of Values Meaning Reference Index ID number for reading DINT DBD000 0 The definition ensures that the log with the ID number is read when reading the DR 47 If the request of the last d...

Page 135: ...ta logging Measurement values and actual states in the weighing process can be stored in RAM memory of the SIWAREX FTA or in the MMC card with the trace function When recording to RAM SIWATOOL FTA reads the trace elements through data record 120 when recording to MMC through data record 121 The recording can be started with the Start Recording command 70 and stopped with End recording command 71 B...

Page 136: ...ATOOL FTA and MS Excel or similar programs All of the logged elements that have been recorded are stored in the Excel table or text files and can be read in a graph over time The progress of the weighing procedure can be analysed and optimised In the event of sporadic events in the system the recording can be activated as circulating memory and can be ended with a condition in the SIMATIC control ...

Page 137: ...ta DINT 4 Display depending on defined trace target RAM or MMC in interface parameters Bytes Oldest MMC Log ID DINT 4 Oldest element Youngest MMC Log ID DINT 4 Youngest element Oldest MMC Trace ID DINT 4 Oldest element Youngest MMC Trace ID DINT 4 Youngest element Oldest RAM Trace ID DINT 4 Oldest element Youngest RAM Trace ID DINT 4 Youngest element 48 Table 5 35 Overview of MMC data 5 32 DR 122 ...

Page 138: ...up of Scale commands NAWI contains all commands that affect the handling of a statistic scale Normally commands that have anything to do with the operation of the SIWAREX FTA as a Non Automatic Weighing Instrument e g zero setting taring The extensive group of Scale commands AWI is used for controlling scale processes The basic behaviour of the SIWAREX FTA is defined one time by defining parameter...

Page 139: ...eighing cycle 2 Switch off service mode After the adjustment service operation can be switched off Only then can the scale accept weighing commands Service operation 3 Adjustment zero valid The beginning of the characteristic curve zero point of the scale is defined with the momentary dead load Service operation 4 Adjustment weight 1 valid The first adjustment weight is assigned with the momentary...

Page 140: ...load cells is determined and stored as a reference value for future impedance checks No weighing cycle Service 12 Switch on stand alone operation The instruction switches stand alone operation on The instruction is saved i e after switching the power supply off and switching it on again the module remains in stand alone operation Special features Stand alone operation is deactivated automatically ...

Page 141: ...same time No weighing cycle Service operation 22 Tare The current weight is set to zero and the weight display is designated as Net and Tare at the same time No weighing cycle 23 Delete tare The tare is deleted The current weight is displayed and designations of Net are changed to Gross the designation Tare or Preset Tare is reset No weighing cycle 24 Accept tare entry The defined tare is accepted...

Page 142: ...ging procedure The last log output is repeated Not in service Digital load cell 40 Send digital load cell On Output instruction to digital load cell for sending the weight value No weighing cycle 41 Send digital load cell Off Instruction to digital load cell for ending the sending of the weight value No weighing cycle Micro Memory Commands 70 Start recording trace The recording trace function shou...

Page 143: ...uses a single recording of a trace element The time intervals between two trace recordings do not require a fixed definition With a trace to MMC renewed trace instructions will only lead to a new trace recording after 50 ms With tracing to RAM the recording is executed within max 10 ms Scale commands 100 Start weighing with tare zero setting mode Start weighing with previous zero setting or taring...

Page 144: ...s operation The current weighing is completed and then the continuous operation is ended Stopped weighing cycle 107 Activate check stop The scale is stopped at the next defined step for the check stop Continued with 103 Continue 104 Continue weighing with pulse dosing 108 Abort 110 Residual weighing Not in service 108 Abort The stopped weighing cycle is ended with no further activity No automatic ...

Page 145: ...iod Furthermore the measurement value error operating error 17 is suppressed during this period The defined time can be shortened and thus the inhibition time ended immediately using command 112 All 112 Deactivate inhibition time The activated inhibition time is stopped prematurely All 113 Logging and deleting calibratable totalizing memory 1 This command is only executed if total 1 is contained i...

Page 146: ...ing with without tare zero setting Single start with without performing a tare inspection The counter for tare and inspection runs in the background as in continuous operation and decides whether taring or an inspection should be performed in certain cases No weighing cycle 122 Execute taring zero setting Taring zero setting should be executed with the next start After execution the taring cycle c...

Page 147: ...ace of the FB SIWA_FTA Command group Description 1 199 Commands are passed on to the module group without reading or writing from or to data records scale weighing logging commands The meanings of these commands correspond with the settings in table 6 1 Command list of SIWAREX FTA 200 X Reading a data record X is the data record number Example Reading data record 3 from FTA to CPU 200 3 command co...

Page 148: ...value DR20 to SIWAREX FTA and then start the weighing procedure with command 102 Start weighing in continuous operation with Tare Zero setting mode Write scale data 1 DR22 and emptying quantity DR21 to SIWAREX FTA and then start the weighing procedure with command 102 Start weighing in continuous operation with Tare Zero setting mode Write DR20 and DR22 Write data blocks DR3 DR4 DR7 DR8 DR15 DR18 ...

Page 149: ... user wants to send to the module and the module does not accept that data package These are also command errors if the module in the current operating status cannot execute the given command The status displays are not messages in this respect The status display describes the status of the scale in normal operation and can be monitored or evaluated at any time 7 2 Message paths The SIWAREX FTA me...

Page 150: ...d can be saved together with the scale parameters This helps in recognising analysing and solving problems in the system 7 4 Recognising messages using the FB SIWA_FTA All of the messages of the SIWAREX module can be recognised and processed in the controller using the FB SIWA_FTA Additional errors in the processing of the FB SWIA_FTA are put out through the FB_ERR output variable see chapter 8 Pr...

Page 151: ...rtain commands or data entries are permitted in normal operation The last command or the last sent data cannot be accepted by the scale in normal operation Switch to service operation The following activities are only possible in service operation Load factory settings command 8 Switch off service operation 2 Adjustment commands 3 4 5 6 7 Delete Format MMC 72 to 75 Send DR3 5 10 Action only permit...

Page 152: ...ivate the command after the current command has finished executing This message is generated in the following instances Start command 100 101 102 while log output to printer is still running Repeated setting of the data records with default values 8 within one second Execute one of the following commands if the required stand still has not occurred Continue a weighing procedure 103 104 Adjustment ...

Page 153: ... assignments The outputs may only be defined with numbers 0 to 63 and 255 24 DI assignment for step on condition not permitted You have assigned the digital inputs incorrectly for enabling weighing steps Correct your assignments In NAWI operating mode no step on conditions can be defined 25 Time range for pulse input not allowed The definition of the measurement time for the pulse input is incorre...

Page 154: ...ask cannot be executed since MMC is defective or non existent 45 Trace recording cycle too small The trace cycle in DR7 is too short Define parameters for a longer trace cycle for MMC minimum 5 x 10 msec 46 Reserved 47 Reserved 48 Reserved 49 Reserved 50 Reserved 51 Reserved 51 Reserved 52 Reserved 53 Reserved 54 Reserved 55 Reserved 56 62 Log text not plausible 56 Log text too long The log text w...

Page 155: ...d since another print job is still running Wait until the current print job is complete 66 Logging not possible since the MMC is full Logging is not possible since the MMC is full Switch MMCs 67 Logging task cannot be executed since MMC is defective or non existent Logging is not possible since the MMC is defective Switch MMCs 68 Log output not possible since there is no data available Repeating t...

Page 156: ...ranges must always be greater and the max value of a range just always be greater than the min value Check parameter definitions 82 Numeral step not plausible At least one numeral step in DR 3 is incorrect The following numeral steps are permitted as numeral steps for the three weighing ranges and the distribution value 50 20 10 5 2 1 0 5 0 2 0 1 0 05 0 02 0 01 0 005 0 002 0 001 0 0005 0 0002 0 00...

Page 157: ...bution memory 1 The command Delete calibratable distribution memory 1 113 can only be terminated in calibratable operation Specifications Code OIML in DR 3 if log text 1 DR40 contains the distribution memory 1 field Check the parameters 98 Totalising memory already deleted The delete totalizing memory command could not be executed since the memory is already deleted 99 Totalising memory 1 could no...

Page 158: ... too long The emptying overlap time in DR 23 is too large The maximum may only correspond with the emptying time that is defined there 114 Min Max tare implausible The limits for tare in DR 23 are not plausible Tare minimum and maximum weight may not be less The tare maximum weight must be larger than the minimum weight Correct the entry 115 Log text No assignment for automatic logging is incorrec...

Page 159: ...he defined loading quantity is too low or start is not possible because the residual quantity that is still to be loaded is too little The quantity to be loaded in DR 21 is less than the defined minimum weight definition in DR 3 Correct the value The quantity to be loaded in DR 21 is lower than the current trailing weight in DR 22 Correct the value The quantity to be loaded in DR 21 is lower than ...

Page 160: ... Reserved 156 Reserved 157 Reserved 158 Reserved 159 Reserved 160 Reserved 161 Reserved 162 Reserved 163 Reserved 164 Reserved 165 Reserved 166 175 Number format error in data record 166 Date Time implausible Data and time definition not plausible Correct the definition The following are allowed Year 0 99 Month 1 12 Day 1 28 29 30 31 depending on the month Hours 0 23 Minutes 0 59 Seconds 0 59 Week...

Page 161: ... TU2 TO1 TO2 DR 23 Max Single fill Maximum controller access Controller optimum plus minus 170 Number range for weighing values exceeded The number range of a definition is not permitted The following values must be larger 100 000 000 and less than 100 000 000 DR3 Adjustment weight 1 2 3 or 4 Minimum maximum weight and numeral step of weighing range 1 2 or 3 Standstill range 1 2 or 3 Smallest set ...

Page 162: ...Source for weight simulation 0 2 Decade for the curve 0 6 Source for the analog output 0 4 DR23 Filter type 0 2 Limit frequency Filter 0 9 Tare Zero setting mode 0 4 Controller type selection 0 3 173 Reserved 174 Reserved 175 Reserved 176 177 Impedance error 176 Impedance error Impedance error is generated if the deviation in impedance is greater than 10 of the reference value or if an error has o...

Page 163: ...emory Set the method of recording if you want to automatically overwrite the oldest data 3 Recording aborted since the parameters have been changed Trace recording aborted since the recording device was redefined during the recording procedure 4 Automatic logging not possible since the MMC is full Logging to MMC cannot be performed since there is no more memory left on the MMC Insert a new MMC 5 M...

Page 164: ...ion Code in DR3 OIML 17 Logging is not possible printer not ready Logging is not possible because the printer has not indicated that it is ready Check the printer 18 Logging is not possible MMC is defective Logging is not possible because the MMC is defective or has been removed Change the MMC or insert a formatted MMC 19 Logging is not possible SIWATOOL program is active Logging is not possible b...

Page 165: ...22 45 Empty time exceeded Emptying was not completed within the weighing time defined in DR23 46 Weighing procedure stopped range exceeded for zero setting or with taring The weighing procedure was stopped because zeroing or zero setting or taring was not possible Gross outside of zero setting range Tare maximum load exceeded Current gross weight is less than the minimum tare weight defined in DR ...

Page 166: ...izing memory 1 Dosing stopped because totalising the actual values caused an overflow in distribution memory 1 in calibratable operation Specifications Code OIML in DR 3 Evaluate the distribution memory and delete it 57 Weighing stopped because the residual set value is too low Dosing stopped because the quantity to still be loaded is too small The set value to be loaded is less than the minimum w...

Page 167: ... Error No Technology message description Solution 67 Reserved 68 Reserved 69 Reserved 70 Reserved 71 Reserved 72 Reserved 73 Reserved 74 Reserved 75 Reserved 76 Reserved 77 Reserved 78 Reserved 79 Reserved Table 7 2 List of Technology Messages ...

Page 168: ...cause of a critical error This error must be reset with the Error acknowledge command 3 G Reboot caused by program code error mandatory acknowledgment The error can mean that the module is defective This error must be reset with the Error acknowledge command Contact the SIWAREX hotline 4 G Lost process alarm Process alarm on the S7 interface 5 G Parameter error data loss Parameter error Data loss ...

Page 169: ...he Error acknowledge command Note The error is deleted with the acknowledgement but is not set anywhere because there is no longer any activity with a RAM error Watchdog Error 2 130 C Reboot caused by watchdog error mandatory acknowledgment The module had to reboot because of a critical error This error must be reset with the Error acknowledge command 131 C Reboot caused by program code error mand...

Page 170: ...ad cells Check the characteristic value in DR3 146 C line break The connection to the load cells has been broken Check the load cell connection 147 C ADC error The AD converter must be reset because of a fault 148 C Timeout Lifebit The SIMATIC CPU has not tracked the lifebit within the defined time The communication through the FB SIWA is damaged 149 150 151 152 C Digital sensor is not ready Digit...

Page 171: ...e program Getting Started is part of the configuration package It contains the S7 blocks necessary for operation of the SIWAREX FTA in SIMATIC The example program also shows how application software can be created We recommend using the example program and expanding it for different applications Another level concerns programs that can be pre fabricated for certain applications SIWAREX Multiscale ...

Page 172: ...SIWA_FTA While programming the call an instance data block is created for the FB SIWA_FTA Besides the instance data block a scale DB is required for every Scale SIWAREX FTA in which the scale parameters are stored The UDT that comes with it can also be used for creating the scale DB The vector DB must also be loaded in the SIMATIC CPU A vector DB can be used by more than one SIWAREX FTA The functi...

Page 173: ...er of the instance DB to be generated must be defined 8 4 1 ADDR 256 Input INT SIWAREX FTA requires 16 bytes in the input and output range of the SIMATIC CPU for operation The ADDR parameter must correspond wit the definition in the HW configuration 8 4 2 DB_SCALE 12 Input INT A scale DB must be defined for every scale in which the parameter of the SIWAREX FTA and the current actual value are foun...

Page 174: ...of the analog outputs has been enabled see chapter 5 6 11 the value to be controlled can be defined on this input The value should be found in the defined range of the weighing instrument 8 4 7 DO_FORCE DB_SCALE b_DIG_OUTPUT_FORCE Input BYTE If forced control of the digital outputs has been enabled see chapter 5 6 3 the value to be controlled can be defined on this input Bit 0 corresponds with dig...

Page 175: ...FB SIWA_FTA are read cyclically by the FB through the peripheral range SIWAREX FTA updates the values internally in a 10 msec rhythm Every update is assigned a number which can be used in the SIMATIC CPU like a time stamp 8 4 14 PROC_VAL1 DB_SCALE r_PROCESS_VALUE1 Output REAL The selected process value can be output using this variable See chapter 5 6 4 The gross weight or the net weight of the sc...

Page 176: ...g the processing of the function block itself it is indicated through this variable Warning If a processing error occurs for FB SIWA_FTA we have to assume that the variables that have been output do not correspond with the actual status in the module 8 4 21 FB_ERR_C DB_SCALE b_FB_ERR_CODE The error number of the FB SIWA_FTA is output through this variable The following messages can be output Bit 0...

Page 177: ...BLE after the command is finished 8 4 24 ERR_MSG_Q DB_SCALE bo_ERR_MSG_QUIT After evaluating a message with variable ERR_MSG_C DB_SCALE b_ERR_MSG_CODE the user acknowledges this message FB SIWA_FTA can then output the next message 8 5 Allocation in the Scale DB There are variables that are available in the SIMATIC in the scales DB The allocation corresponds with the data record structure The varia...

Page 178: ...P277 6 no yes yes yes yes yes MP370 12 Key yes yes yes no yes yes MP370 12 Touch yes yes yes no yes yes MP370 15 Touch yes yes yes no yes yes MP270 6 Touch no yes yes no yes yes MP270 10 Touch no yes yes no yes yes MP270 10 Key no yes yes no yes yes MP277 8 Key no yes yes yes yes yes MP277 8 Touch no yes yes yes yes yes MP277 10 Key no yes yes yes yes yes MP277 10 Touch no yes yes yes yes yes MP 3...

Page 179: ...ss Using the DR 35 the DR39 and variable Variable d_intern_ocx a common recognition monitoring of the SecureOCX and the SIWAREX firmware is guaranteed Dataset DR39 must contain the version number ID of the calibratable display This depends on the used WinCC flexible version Win CC flexible DR39 WinCC flexible 2005 V2 1 WinCC flexible 2007 V2 2 WinCC flexible 2008 V2 3 WinCC flexible 2008 SP1 V2 4 ...

Page 180: ... program components required for installation and the installation programs Secure OCX Setup_d bat and Secure OCX Setup_en bat for German or English installation of the operating system The entire directory OCX_FOR_SECURE_DISP_WinCC is first copied to an installation directory The installation directory must be located on the same drive as the WinCC flexible software If WinCC flexible is not locat...

Page 181: ...rogram files Siemens SIMATIC WinCC flexible WinCC flexible 2005 SecureOCX SecureOCX dll echo echo End of installation echo pause cls Before installing the SecureOCX ensure that no WinCC flexible components are active This can be done by closing all WinCC flexible programs and deactivating the autostart in the WinCC flexible Start Center After this the PC is to be restarted Then the batch file for ...

Page 182: ...figuration check in the runtime on the configured panel after the configuration that the display is handled as desired 8 7 Calibratable weight display with TIA Portal For a legal for trade display with TIA portal there is a separate software SecureDisplay available which runs on Windows CE 5 0 based operator panels A comprehensive manual can be found on the configuration package or in the product ...

Page 183: ...ATIC STEP 7 SIWAREX FTA 8 171 installation of the software SecureDisplay additional parameter and command which are not described in this manual integration of the SecureDisplay in TIA Portal information for verification ...

Page 184: ...in SIMATIC PCS 7 SIWAREX FTA 9 172 9 Project planning in SIMATIC PCS 7 The integration of SIWAREX FTA is possible as of PCS 7 version 6 1 For description please refer to the separate manual under www siemens com siwarex ...

Page 185: ...it the individual parameters for the data records When Info is selected an information sheet opens showing which tasks may be processed with the parameters for the data record selected The offline values of a parameter are shown to the right in the center column The right hand column contains the online value from the weighing electronics when the program is online For sending receiving and transf...

Page 186: ...FTA Differences between the online offline data are marked in red by the SIWATOOL both the data record in question and the individual parameter For archiving all data can be read and stored in a file or can be printed Warning In online operation all data in the module can be edited The changes are not automatically fed into the respective scales data records You as the user must decide whether the...

Page 187: ...ective data record is displayed as input and output fields Besides the parameter identification Tool Tips text is displayed when the mouse is over the field help to describe the parameter Clicking on the menu point Help opens the SIWAREX FTA manual The Acrobat Reader program must be installed in order to read the manual 10 7 Commissioning Wizard Entering the parameter in SIWATOOL FTA can easily be...

Page 188: ...w firmware does not change the actual data If function expansion in the new firmware results in new internal data structures new data records or changes within existing data records then the SIWAREX FTA assigns the parameters with default values after the download Therefore the original parameter status is read using the SIWATOOL FTA Communication menu Retrieve all data records and stored in a fil...

Page 189: ...e During the firmware download SIWAREX FTA do not respond to communication requests from the SIMATIC CPU The CUP indicates the peripheral access error and if no respective organization block OB is programmed then the CPU can go to STOP Therefore loading the firmware should only be done when the CPU is in STOP status ...

Page 190: ...tic weighing instruments 2 European Standards EN 45 501 for non automatic weighing instruments 3 National regulations for automatic weighing instruments 4 The corresponding OIML recommendations for automatic weighing instruments 5 Conditions listed in the corresponding certificates Calibration sticker The calibration sticker is found in the calibration set which you can get as an accessory Certify...

Page 191: ...be configured with SIWATOO FTA so that the data will overwrite older data when the memory is full This creates a circulating buffer that conforms with the documentation of the calibration regulations A unique log ID is found in every weighing log that is stored The log ID is very important because it is also printed out on the non calibratable delivery note next to the amounts If anyone objects to...

Page 192: ...es 7MH4900 2AK02 SIWAREX FTA Project Planning Package for PCS7 V6 0 on CD ROM SETUP for S7 Integration Getting started PC parameter software SIWATOOL FTA Manual on CD ROM 7MH4900 2AK61 SIWAREX Multiscale STEP 7 Software for SIWAREX FTA Control of one or more scales for an expandable number of components and an optional number of recipes Applications Batch systems mixing in production processes CD ...

Page 193: ...s replacements 6ES7 392 2XX00 0AA0 Remote display optional The digital remote display model Siebert S 102 can be connected directly through an RS 485 interface to the SIWAREX FTA Siebert Industrieelektronik GmbH Box 1180 D 66565 Eppelborn Tel 06806 980 0 Fax 06806 980 999 Internet http www siebert de For detailed information please contact the manufacturer Connection and distribution box SIWAREX J...

Page 194: ...possible 10 8 mm outer diameter for Environmental temperatures 20 to 70 C 7MH4702 8AG Cable Li2Y 1 x 2 x 0 75 ST 2 x 2 x 0 34 ST CY blue covered for connecting connection and distribution box JB or expansion box EB in explosion hazard areas and Ex Interface Ex I for stationary cabling occasional bending is possible blue PVC insulating cover approx 10 8 mm outer diameter for Environmental temperatu...

Page 195: ...om S7 back plane bus 14 3 Load cell connection EU type certification as non automatic weighing instrument class III 3 x 6000 d pi 0 4 Precision with Ex i Interface 3 x 6000 d pi 0 5 Error limits conforming with DIN1319 1 from measurement range end value at 20 C 10 K Measurement range 1m V V 0 01 Measurement range 2 4mV V 0 005 Refresh rate internal external 2 5 msec 10 msec Internal resolution 16 ...

Page 196: ...put The defined replacement value is output for active BASP OD signal S7 CPU Range 1 0 to 20 mA Range 2 4 to 20 mA Max total error at 25 C 0 5 Refresh rate 10 msec Load incl line resistance 250 Ω 30 nF Line length 0 5 mm 2 200 m Temperature coefficient max 75 ppm K Resolution 12 Bit 4096 parts Potential separation 500 V Definitions apply with current 0 5mA Resolution reduced by 20 with operations ...

Page 197: ...DC 9 V to 30 V Voltage range for L signal DC 3 V to 5 V Input current 15 to 30 V 2 to 15 mA Switching frequency max 10 kHz Potential separation 500 V Table 14 6 Data Counter input CI 14 7 RS 232C interface Baud rate 1200 to 115200 Baud Data bits 8 Parity Even Stop bits 1 Max distance 15 m Signal level Conforms with EIA RS232C Potential separation 500 V Table 14 7 Data RS 232C interface 14 8 RS 485...

Page 198: ...tion DIN IEC 60068 2 27 EC 60721 3 3 class 3M3 IEC 61131 2 Test Ea 150 m s2 Half sinus Duration 11 msec Number 3 per axis each in neg and pos directions Vibration in transportation DIN IEC 60068 2 6 EC 60721 3 2 class 2M2 IEC 61131 2 Testing Fc 5 9 Hz 3 5 mm amplitude 9 5000 Hz 9 8 m s2 10 cycles per axis 1 octave min Shock in transportation DIN IEC 60068 2 29 EC 60721 3 2 class 2M2 IEC 61131 2 Te...

Page 199: ...cial protection against Air and creepage distances IEC 61131 UL508 CSA C22 2 No 142 Surge category II Pollution degree 2 Circuit board material IIIa Circuit track spacing 0 5 mm Isolation test IEC 61131 2 CSA C22 2 No 142 Test voltage 500 V DC Fire and burn protection for Open Type Controller IEC 61131 2 UL 508 Material SN 36350 3 93 Table 14 11 Data Electrical protection and safety requirements 1...

Page 200: ...n data and signal lines IEC 61000 4 5 NAMUR NE 21 IEC 61131 2 1 kV unsym on cable shield HF irradiation electromagnetic fields 26 MHz to 2000 MHz IEC 61000 4 3 IEC 61131 2 NAMUR NE 21 26 MHz to 1000 MHz and 1 4 GHz to 2 0 GHz 10 V m 900 MHz and 1 89 GHz 10 V m 2 0 GHz 2 7 GHz 1V m HF voltage on data signal and current supply lines 0 15 to 80 MHz IEC 61000 4 6 IEC 61131 2 NAMUR NE 21 0 15 kHz 80 MH...

Page 201: ...e g encapsulation Climatic requirements Remarks Environmental conditions Application ranges Operating temperature Vertical installation in S7 300 Horizontal installation in S7 300 Calibrated operation 10 to 60 C 10 to 40 C 10 to 40 C The S7 300 standard module groups may not be operated under 0 C Storage and transport temperature 40 to 70 C Relative humidity 5 to 95 Without condensation correspond...

Page 202: ...ivision 2 Group A B C D T4 Class I Zone 2 Group IIC T4 Factory Mutual Research FM nach Approval Standard Class Number 3611 3600 3810 APPROVED for use in Class I Division 2 Group A B C D T4 Class I Zone 2 Group IIC T4 Explosion protection according to EN 60079 15 2005 Electrical apparatus for potentially explosive atmospheres Type of protection n Class II 3 G Ex nA II T4 For using the SIWAREX FTA i...

Page 203: ...EC apply for automatic weighing machines The respective certifications are issued for SIWAREX FTA The current list of certificates can be viewed on the Internet at www siwarex de If you require certification which is not included in the list please contact the SIWAREX hotline at 49 0 721 595 2811 ...

Page 204: ...tion 12 178 Certification Stamp 12 178 Certification Calibration 12 178 Characteristic value 5 48 Check stop points 5 103 Climatic requirements 14 189 Command groups 6 126 6 136 Command list 6 127 Commands 6 126 Commissioning iii 1 2 10 173 Configuring 4 14 Connection areas 4 17 Connections 4 17 Control Display 5 90 Control factor fine time controller 5 108 Control factor Proportional controller 5...

Page 205: ...ocedure 5 62 NAWI Status bits 5 111 Net process value 5 113 Net weight 5 113 Non Automatic Weighing Instrument 3 8 non automatic weighing instruments 12 178 Number of weight ranges 5 43 Numeral step 5 43 Numeral Step for weighing range 5 53 OIML R 107 3 8 OIML R51 3 8 OIML R 61 3 8 OIML R 76 3 8 Online Operation 10 173 Operating messages 7 156 Operational preparation 4 38 Output Disable 5 84 Overl...

Page 206: ...re max weight 5 102 Tare max weight T 5 44 5 58 Tare minimum weight 5 102 Tare process value 5 113 Tare Zero setting mode 5 101 Technical data 14 183 Technology messages 7 151 Test values 14 186 Text selection 5 100 Through put 5 115 Through put calculation 5 72 Timer pre dosing 5 93 TO1 5 94 Tolerance 5 93 Tolerance evaluation 5 94 5 117 Totalising memory 5 113 Totalising value 5 60 Trace 5 123 T...

Page 207: ... Disable S7 OIML Organisation Internationale de Metrologie Legale OM Object manager for STEP 7 objects O O Operating Observing OP Operator Panel SIMATIC P BUS Peripheral bus S7 PC Personal Computer pT preset Tara predefined tare weight for manual taring PTB Physical Technical Organization Certification authorities for calibratable scales RAM random access memory S7 300 Siemens Automation System fo...

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