Siemens SINUMERIK 840D sl OP 010 Manual Download Page 107

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USB cap / tension jack

The replacement of the USB sealing cap and tension jacks will not be described since it is

simple and self-explanatory.

Film labels

The procedure for replacement is as described in Chapter "Softkey labeling".

Operator panel front

When replacing the operator panel front, the previous display and keyboard controller can

continue to be used. They are therefore disassembled and reassembled after the appropriate

component has been replaced.

Note
We recommend reusing the keypad controller to prevent any loss of the control parameters

that have been programmed in.

Spare parts

7.2 Replacement

Operator panel front: OP 010

Manual, 07/2018, A5E36371538B

107

Summary of Contents for SINUMERIK 840D sl OP 010

Page 1: ... front OP 010 Manual Valid for Control system SINUMERIK 840D sl 840DE sl 07 2018 A5E36371538B General information and networking 1 Description 2 Operator control and display elements 3 Interfaces 4 Installation 5 Technical data 6 Spare parts 7 ...

Page 2: ...rsonnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers ...

Page 3: ...1 Settings for SINUMERIK solution line 36 1 4 1 2 System boot with system network 38 1 4 1 3 Thin Client Unit TCU 39 1 4 1 4 Factory default settings 40 1 4 2 Commissioning TCU 42 1 4 2 1 Using the TCU s main menu 42 1 4 2 2 Using additional TCU menus 45 1 4 2 3 How to register a TCU on the system network 54 1 4 2 4 How to calibrate a touch panel 58 1 4 2 5 Connecting up the SIMATIC Thin Client To...

Page 4: ...1 3 2 Keyboard 92 3 3 Screen saver 93 4 Interfaces 95 5 Installation 97 5 1 Preparation for mounting 97 5 2 Assembling an OP 010 and a PCU 98 5 3 Mounting on the mounting wall 101 5 4 Softkey labeling 102 6 Technical data 103 7 Spare parts 105 7 1 Overview 105 7 2 Replacement 106 Index 111 Table of contents Operator panel front OP 010 4 Manual 07 2018 A5E36371538B ...

Page 5: ... connections and between any of the power connections and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked Afte...

Page 6: ...there is no ground connection For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations WARNING Spread of fire from built in devices In the event of fire outbreak the enclosures of...

Page 7: ...ed minimum clearance as ventilation clearance for the respective component WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non adapted safety functions can trigger unexpected machine movements that may result in serious injury or death Observe the information in the appropriate product documentation before commissioning Carry out a safety inspection for func...

Page 8: ...an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components modules or devices on conductive surfaces table with ESD surface conductive ESD foam ESD packaging ESD transport container 1 1 3 Warranty and liability for application examples Application examples are not binding and do not claim to be complete regarding configuratio...

Page 9: ... network segmentation are in place For additional information on industrial security measures that may be implemented please visit Industrial security http www siemens com industrialsecurity Siemens products and solutions undergo continuous development to make them more secure Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product ver...

Page 10: ... the following residual risks emanating from the control and drive components of a drive system 1 Unintentional movements of driven machine or system components during commissioning operation maintenance and repairs caused by for example Hardware and or software errors in the sensors control system actuators and cables and connections Response times of the control system and of the drive Operation...

Page 11: ...peration of the system and or failure to dispose of components safely and correctly 6 Influence of network connected communication systems e g ripple control transmitters or data communication via the network For more information about the residual risks of the drive system components see the relevant sections in the technical user documentation 1 2 Application planning 1 2 1 Secondary electrical ...

Page 12: ...C 20 4 VDC to 28 8 VDC 5 unsmoothed 6 pulse recti fication any Non periodic overvoltages Period of overvoltage Recover time Events per hour 35 V 500 ms 50 s 10 Transient voltage interruptions Downtime Recovery time Events per hour 3 ms 10 s 10 1 2 1 2 Grounding concept Components The SINUMERIK 840D sl system consists of a number of individual components which have been designed so that the system ...

Page 13: ...ables must be used For digital signal transmission the shield must have a conductive connection at both sides of the housing Cable definition Definition Signal cables example Data cables Ethernet PROFIBUS sensor cables etc Digital I Os Cables for safety functions emergency stop enabling Power cables example Low voltage supply lines 230 VAC 24 VDC etc Motor cables Rules for routing cables In order ...

Page 14: ...dio interference suppression filter EMC filter The measures for EMC compliant design of the system are described in detail in this manual respectively in the Installation Guideline EMC Please note that the final statement on compliance with the standard is given by the respective label attached to the individual unit 1 2 2 Ambient climatic and mechanical conditions 1 2 2 1 Transport and storage co...

Page 15: ...storage of operator panel fronts and diskette drives 20 C to 55 C 2 Mold growth slime rodents termites and other animal vermin are not permissible 3 In marine and weather resistant transport packaging container 4 For storage in the transport packaging 5 For storage in the product packaging Note Remove the transport protective foil and packaging material before installing the components Shipping ba...

Page 16: ...he cooling air They exceed the requirements according to EN 60204 1 EN 61800 2 EN 61131 2 and IEC 62477 1 NOTICE Damage to components by coolants and lubricants The SINUMERIK operator components have been designed for industrial use particularly on machine tools and production machines This also takes into account the use of commercially available coolants and lubricants The use of aggressive comp...

Page 17: ...itude Up to 4000 m 13123 ft above sea level Air pressure 620 hPa 1060 hPa According to altitude range 0 m to 4000 m 0 ft to 13123 ft above sea level Biological chemical and mechanical influences pollutants Biological environmental conditions Class 3B1 according to EN 60 721 3 3 Mold mold growth slime rodents termite and other animal vermin are not permissible Chemically active environmental condit...

Page 18: ...ommended value for the power loss of the operator control components is contained in the Technical data section of the associated component see Power consumption Means of heat dissipation Heat dissipation can take place as follows Heat dissipation by natural convection Heat dissipation by natural convection and internal air turbulence Heat dissipation by open circuit cooling Heat dissipation by op...

Page 19: ...W 2SHUDWRU SDQHO IURQW 39JHV 39JHV 39JHV 7 7 7 9 P K 7 7 7 P 7 7 7 P 7 7 Figure 1 1 Means of heat dissipation Fan design The fan must be positioned to produce an optimum heat dissipation A clearance of 10 mm must be maintained in front of the fan The inlet and outlet slots must remain free for the open circuit ventilation Air filters must be provided to maintain the permitted environmental conditi...

Page 20: ...tric flow The power loss thermal dissipated by the components in an operator unit is to be dissipated using open circuit ventilation The volumetric flow V required for this should be calculated at a difference in temperature of T2 T1 ΔT 10K DOFXODWLRQ RI WKH SRZHU ORVV LQFOXGLQJ LQWHUQDO SRZHU VXSSO XQLW DPSOH IRU KHDW GLVVLSDWLRQ ZLWK RSHQ FLUFXLW YHQWLODWLRQ 3 8 ZLWK 23 PD QWHUQDO WHPSHUDWXUH 7 ...

Page 21: ...according to EN ISO 13849 1 2008 Requirements of EN 60204 1 2006 when complying with the safety instructions in the relevant chapters of this documentation HT 8 The HT 8 operator panel and the safety relevant accessories is identified in the Accessories section for the respective devices satisfy Category 3 PL d according to EN ISO 13849 1 2008 The emergency stop button meets the following requirem...

Page 22: ...h the safety related parts of the operator panels Note that the overall concept of the installation must be designed with this in mind 1 2 4 Recycling and disposal Products should be disposed of corresponding to the relevant national regulations The products described in this manual can be mostly recycled due to the fact that they contain very few damaging substances To recycle and dispose of your...

Page 23: ...maximum velocity low speed full speed etc and the socket type A or B are documented in the individual sections for the associated devices In principle USB interfaces have the following characteristics Integrated power supply up to 500 mA for each socket Maximum cable length 3 m Length including the supply cable to the hub and the connected terminal device only 1 hub at maximum is permitted It shou...

Page 24: ...USB stick 16 GB for this purpose Article No 6ES7648 0DC60 0AA0 Alternatively you can use a USB stick with any memory size It must however meet the following minimum requirements File system FAT16 or FAT32 Partitioning only in PC partition format MBR USB sticks that deviate from these requirements have not been tested can may not be recognized by the NCU PROFIBUS DP MPI interface Connector type 9 p...

Page 25: ...s 1 when PG is sending Shield On connector housing PROFIBUS DP interface Connector type 9 pin sub D socket Max data transmission rate 12 Mbit s Max cable length 100 m Table 1 8 Assignment of the PROFIBUS DP interface Connector Pin Name Type Remark 1 2 N C Not connected 3 RS_DP B RS 485 differential signal 4 RTS_DP O Request To Send 5 M5EXT V 5 V external ground 6 P5EXT V 5 V external potential 7 N...

Page 26: ...ff No data exchange Table 1 10 Assignment of the Ethernet RJ45 interface 1000 Mbit s Connector Pin Name Type Remark 1 DA B Bidirectional pair A 2 DA Bidirectional pair A 3 DB Bidirectional pair B 4 DC Bidirectional pair C 5 DC Bidirectional pair C 6 DB Bidirectional pair B 7 DD Bidirectional pair D 8 DD Bidirectional pair D Shield On connector housing Green LED right Illuminated orange 1000 Mbit s...

Page 27: ...TX1P TDMS data 1 11 GND Ground 12 N C Not connected 13 N C Not connected 14 5 V VO 5 V 15 GND VO Ground 16 MONDET I Hot plug detect 17 TX0N O TDMS data 0 18 TXoP TDMS data 0 19 GND Ground 20 N C Not connected 21 N C Not connected 22 GND Ground 23 TXCP O TDMS clock 24 TXCN TDMS clock I O USB interface All signals required for connecting operator panel fronts with the exception of the display interf...

Page 28: ...e with 1 kΩ in series on the motherboard 22 DP_LED O MPI DP LED anode with 1 KΩ in series on the motherboard 23 Ethernet_LED O Ethernet LED anode with 1 kΩ in series on the motherboard 24 TEMP_ERR O LED temperature sensor anode with 1 kΩ in series on the board 25 RUN_R O Watchdog error LED anode with 1 kΩ in series on the motherboard 26 RUN_G O Watchdog OK LED anode with 1 kΩ in series on the moth...

Page 29: ...nterface channel 2 Used for expanding the LVDS display interface channel 1 to control TFT displays with 1280 x 1024 pixels SXGA Associated interface cable K3 Connector type 2 x 10 pin socket connector Table 1 14 Allocation of the LVDS display interface Connector Pin Name Type Meaning 1 2 GND System ground reference potential 3 RXIN10 I LVDS input signal Bit 0 4 RXIN10 Bit 0 5 6 GND System ground r...

Page 30: ...e 2 10 OV_VS1 Override rotary switch value 1 Rotary switch Spindle override X31 Connector designation X31 Connector type 2 x 5 pin plug connector according to EN 60603 13 with coding Max cable length 0 6 m Table 1 16 Assignment of X31 connector on delivery Pin Name Type Meaning 1 N C Not connected 2 N C Not connected 3 M V Ground 4 N C Not connected 5 P5 V 5 V supply 6 OV_SP16 I Override rotary sw...

Page 31: ... to the corresponding section L 0 1 0 1 7M 1 7M 1 7M 1 9 9 L M Figure 1 5 Main circuit diagram of the input circuit for X51 X52 and X55 Connector designation X51 X52 X55 Connector type 4 pin plug connector Max cable length 0 6 m Table 1 17 Assignment of connector X51 Pin Name Type Meaning 1 KT IN1 I Customer key 1 2 KT IN2 Customer key 2 3 KT IN3 Customer key 3 4 M V Ground Table 1 18 Assignment o...

Page 32: ...87 7 287 0 1 0 3 7 287 7 287 7 287 Figure 1 6 Main circuit diagram of the input circuit for X53 and X54 NOTICE Damage to the electronics Do not connect any relays valves or other inductive loads Connector designation X53 X54 Connector type 4 pin plug connector Max cable length 0 6 m Table 1 20 Assignment of connector X53 Pin Name Type Meaning 1 KT OUT1 O Output 1 lamp 2 KT OUT2 Output 2 lamp 3 KT ...

Page 33: ... pulses track A negated 5 N C Not connected 6 HW1_B HW2_B I Handwheel pulses track B 7 HW1_XB HW2_XB I Handwheel pulses track B negated 8 N C Not connected 9 P5HW V 5 V power supply 10 N C Not connected 11 M V Ground 12 N C Not connected 13 N C Not connected 14 N C Not connected 15 N C Not connected Note The handwheels can either be operated with TTL or differential signals You set the signal type...

Page 34: ...ations networks Note that DTM and HAM can be operated only with PROFIBUS DP 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 Figure 1 7 Assignment of the direct keys to the vertical softkeys of an operator panel front 16 digital inputs 5 V can be fetched via the X11 connector Connector designation X11 Connector type 20 pin plug connector Max cable length 0 85 m Table 1 23 Assignment of connector X11 Pin Name Type ...

Page 35: ...solated for MCP MPP HAM and DTM 2 For the TCU it is evaluated whether the direct keys have been connected 3 Power consumption 100 mA for MCP MPP HAM 500 mA for DTM Table 1 25 Signal level HIGH level 5 V or open Low level 0 8 V 1 3 2 Handling membrane connectors When replacing parts it can sometimes be necessary to disconnect membrane connectors from the boards and reconnect them again This should ...

Page 36: ...ssioning of the system network with SINUMERIK solution line control and operator components with Ethernet based communication The fundamentals of the system network are described first details and special cases are described in subsequent chapters Fundamentals The system network for SINUMERIK solution line is structured as a star topology with a central Ethernet switch to which all Ethernet based ...

Page 37: ...ch regularly takes over the task of the DHCP server and DNS server Synchronization of data takes place in any event so that any other NCU or PCU can take over this task All non master NCU PCU wait in the system boot an adjustable length of time for availability of the master Note In a system network on a boot server respectively i e the NCU or PCU which accommodates the active DHCP server a maximu...

Page 38: ... basesys ini file if not the names will be generated automatically A PCU 50 always has a computer name that can be changed as needed The IP addresses of TCUs and MCPs are freely assigned within the specified address band at each boot The MCPs are identified in the PLC via their DIP switch setting Using DNS name service Availability of the DNS Domain Name System name service offers the following ad...

Page 39: ...ibuted topology 6ZLWFK 6 180 5 VO 3 8 7 8 7 7 8 7 8 0 3 The mobile SINUMERIK HT 8 handheld terminal works on the thin client principle and combines the functions of an operator panel with a machine control panel The configuration and cabling of the whole plant system based on a permissible configuration is described in the chapter Network configurations Supplementary conditions For operation of a ...

Page 40: ...er node from which the TCU also obtains its IP address Pre configuration of the PCU A PCU has two Ethernet interfaces with default settings suitable for use with SINUMERIK solution line 3 8 WK WK Eth 1 is pre selected as a default DHCP client for connection to a company network Eth 2 is pre selected as a SINUMERIK DHCP server for connection to a system network On Eth 2 the fixed IP address 192 168...

Page 41: ... 192 168 215 30 is reserved and can be used by stations on the network with a fixed IP address e g by a modem Reserved IP addresses for NCU and PCU The following defaults apply on delivery Connection to the system network with subnet mask 255 255 255 0 IP address Network station Remark 192 168 214 1 NCU on X120 Default 192 168 214 2 9 For additional NCUs with a fixed IP address on the system netwo...

Page 42: ...el function The Return key takes you to the next field like the down key rather than closing the entire dialog with OK There are also Backspace deletes character to the left and Delete deletes character to the right keys for editing text and numbers The F5 F6 Backspace Delete and Select keys between the cursor keys on the panel can be used to switch between Yes No fields Touch panels without any a...

Page 43: ...menu item on the main menu Service this panel opens the Service menu for operator panel submenu The right hand side of the menu has a column containing 8 softkeys for use on a context specific basis The lower section of the menu has a row of 4 softkeys for navigating with the cursor There is an error line for displaying error messages directly above the row of softkeys Transient status messages al...

Page 44: ...g connection data for the selected device appears when the Details softkey is pressed Figure 1 10 TCU menu Connection data General information and networking 1 4 Networking Operator panel front OP 010 44 Manual 07 2018 A5E36371538B ...

Page 45: ...ce session is selected from the main menu the resulting process begins by triggering a server scan Figure 1 11 TCU menu Scanning After this the following dialog appears General information and networking 1 4 Networking Operator panel front OP 010 Manual 07 2018 A5E36371538B 45 ...

Page 46: ...nnection not ok appears if it is already impossible to access the VNC server from the IP side if switched off for example If it can be accessed a message shows whether an HMI VNC server is also accessible HMI running not running The VSK8 Return or right cursor keys can be used to launch a VNC viewer for the selected server Connection status Further details on the connection status can be called wi...

Page 47: ...ckground This may mean that these details change spontaneously if a change is made on the relevant server for example it may be switched off the HMI may become available etc Service menu for operator panel TCU dialog The following dialog appears when Service this panel is selected from the main menu Figure 1 13 TCU menu Service menu General information and networking 1 4 Networking Operator panel ...

Page 48: ...tents of the config ini Figure 1 14 TCU menu OP status Show local logfile displays a filtered version of the system logfile in the var log messages directory containing local TCU messages only Syslog messages received via the network are not displayed General information and networking 1 4 Networking Operator panel front OP 010 48 Manual 07 2018 A5E36371538B ...

Page 49: ...refer to the next section Calibrate touch screen is only active if there is a touch screen This menu item recalibrates the touch screen Reboot restarts the TCU Note Where the contents of a line exceed the space available the remaining text runs onto the next line so that you do not have to waste time scrolling across When this occurs the line has a right facing arrow at its right edge General info...

Page 50: ...porary as is the case when DIP settings or two HT 8 have been confused For this reason this status is not reported as an error immediately but identified as a possible problem instead potential name DIP setting collision The text will only read Name DIP settings collision if the situation remains unchanged after some time has elapsed The process itself is unaffected as the changes only relate to h...

Page 51: ...e config ini file or to the Flashstore HT 8 individual mode Parameters for the config ini file Two steps need to be performed 1 Select New or Replacement for existing panel 2 Select what is to be replaced When an unknown TCU i e not yet registered with the boot server is started a selection menu containing both the New and Replacement for existing panel items will appear The accessibility of all t...

Page 52: ...active in the network will be grayed out As these are functioning there should be no question of replacing them The cursor automatically defaults to the first row for selection As the accessibility test is still running in the background the active status of the rows may change if panels are switched on or off If a name is ultimately chosen it will be applied to the new TCU along with the associat...

Page 53: ...Figure 1 19 TCU menu Spare TCU General information and networking 1 4 Networking Operator panel front OP 010 Manual 07 2018 A5E36371538B 53 ...

Page 54: ...umber of TCUs log on at the same time and the suggestion has not changed a new and unused name will be specified If the name selected was still available this will now be allocated and the TCU settings can still be adapted if required To enable any changes to be made a new dialog will appear in which all the parameters have been pre assigned their default values You can make any changes you like o...

Page 55: ...following parameters are pre selected for the TCU Operator panel index TCU 0 255 Machine control panel address MCP 0 255 Electronic key system index EKS 0 255 Enable direct keys 1_ 192 0 No 4 Restart the TCU to apply the new settings 5 If you want to change the parameters select Main menu Service this panel Modify operator panel settings General information and networking 1 4 Networking Operator p...

Page 56: ...8 HT8 Individual Mode Operator panel index TCU 0 255 Machine control panel address MCP 0 255 Electronic key system index EKS 0 255 Enable direct keys No 10 10 0 No The following message will then appear New TCU DIP10 registered Note The TCU index is used to evaluate the direct keys Direct keys can only be activated by appropriate devices For an HT 8 the TCU index cannot be set but is assigned by t...

Page 57: ... no active machine control panel from this point on Connecting a replacement TCU Procedure 1 Connect the new TCU The following dialog lists the TCUs on the system network along with their active or inactive status Figure 1 21 TCU menu New operator panel TCU 2 Select the name previously assigned to the faulty TCU from the New operator panel TCU dialog As a result the new TCU is recognized on the ne...

Page 58: ...libration purposes and during operation Calibrate touch screen The calibration is automatically started after switching on HT 8 1 Follow the instructions on the screen 2 Press the three calibration items one after the other This completes the calibration 3 Press the corresponding horizontal softkey on the touch screen to close the command shell and to re establish the connection to the desired PCU...

Page 59: ...Show local logfile Show logfile of remote devices Modify operator panel settings Calibrate touch screen Reboot Page Page Cancel TOUCHSCREEN CALIBRATION Screen Orientation Please touch upper left corner Figure 1 22 HT8 calibrating points Note The Touchware program which is available with Windows XP is deactivated on the TCU The calibration process on the HT 8 can alternatively be started with the f...

Page 60: ...this the device is available in the Service Network Center with the hardware ID SIMATIC TC Figure 1 23 SIMATIC Thin Client Note The SIMATIC Thin Client Touch Panel has a USB connection at the rear which behaves just like the USB connection X204 of a TCU An external keyboard is recommended for commissioning and to operate the Operator Panel Service System General information and networking 1 4 Netw...

Page 61: ...ork Page 54 Using the TCU s main menu Page 42 Reference SIMATIC HMI Operating instructions Thin Client Thin Client PRO 1 4 2 6 This is how you configure the SIMATIC Thin Client Touch Panel Operating the start bar The following functions are available in the start bar of the SIMATIC Thin Client To select the SINUMERIK mode press the button General information and networking 1 4 Networking Operator ...

Page 62: ...he SIMATIC configuration menu press the button Close Press the button to activate the integrated keyboard Preconditions To make the following settings you must be logged on as administrator 1 Press the Settings button 2 Log on as a administrator using the specified password Result As administrator you can see the complete menu of the SIMATIC Thin Client Note All changes only become effective after...

Page 63: ...15 min elapses between commands when the user is making entries e g TCU name as part of the initial TCU log on process the time out error will be suppressed No error message will appear and the FTP connection will be reopened The config ini file is created in the following directories NCU user common tcu TCU name common tcu PCU Windows XP F user_base common tcu TCU name common tcu PCU Windows 7 C ...

Page 64: ...lacement disable 1 Displacement disable set SuspendPriority NUMBER 1 10 1 1 Lowest priority 10 Highest priority StartupActive 0 0 or 1 Display screen after boot StartupPrio NUMBER 0 not too high Boot sequence The lower the number the higher the priority ScreenOnFocus STRING NUMBER Not relevant ChannelOnFocus NUMBER Not relevant host_2 host_MaxHostIndex T2M2N SK1 ch_grp x 2 x 8 characters Empty Sof...

Page 65: ...i oem system etc tcu ini PCU Windows XP F addon_base system etc tcu ini F user_base system etc tcu ini F oem_base system etc tcu ini PCU Windows 7 C ProgramData Siemens MotionControl siemens System etc tcu ini C ProgramData Siemens MotionControl user System etc tcu ini C ProgramData Siemens MotionControl oem System etc tcu ini Note Only the following entries are evaluated by SINUMERIK Operate VNCS...

Page 66: ...can get the focus The time period starts from the moment the panel has gained the focus FocusTimeout 10 ALARMBOX TIMEOUT The time period in sec a messagebox is shown i e is operable in the case of VetoMode 1 no meaning else AlarmBoxTimeOut 5 RESOLUTION 0 SYSTEM 1 AUTO_OP_1 default 2 AUTO_OP_2 3 AUTO_MON_1 4 AUTO_MON_2 5 640X480 6 800X600 7 1024X768 8 1280X1024 RESOLUTION ADAPTION AdaptResolution e...

Page 67: ...ins unchanged whichever value the color depth is currently set to COlorDepth 16_BIT System color depth is set to 16 bit COlorDepth 32_BIT System color depth is set to 32 bit 0 SYSTEM 1 16_BIT 2 32_BIT ColorDepth 1 INIT TIMEOUT Guaranteed time period in sec the HMI manager waits for VNC server initialization InitTimeout 300 PCU STARTUP TIMEOUT Attention The parameter is only provided for a PCU conf...

Page 68: ...icy 0 no external viewers allowed ExternalViewerSecurityPolicy 1 Guest Mode View Only ExternalViewerSecurityPolicy 2 Administrator Mode ExternalViewerSecurityPolicy 1 EXTERNAL VIEWER MAX REFUSED REQUEST Number of refused external viewer requests after which a timeout period is carried out for the viewer ExternalViewerMaxRefusedRequest 3 EXTERNAL VIEWER CONNECTION TIMEOUT Timeout Period in seconds ...

Page 69: ...essIP 192 168 215 29 MODEM IP ADDRESS IP V4 format X127ModemIP 192 168 215 30 SERVICE HOST NCU with teleservice adapter on its X127 interface Use Self for your own X127 interface IP V4 format or DNS Name or Self X127ServiceHost Self PingService PING SERVICE MODE 0 DISABLE 1 ENABLE PingServiceMode 0 PING SERVER IP ADDRESS IP V4 format PingServerIP PING SENDING DATA PingTransmissionData General info...

Page 70: ...NECT TIMEOUT Guaranteed time period in sec the HMI manager waits for TCUs recognized as connected TCUs by the TCU_HWS service TCUConnectTimeout 30 TCU CONNECT TIMEOUT FOR HEADLESS STARTUP Guaranteed time period in sec the HMI manager waits for TCUs recognized as connected TCUs by the TCU_HWS service if a PCU panel doesn t exist and no TCUs are connected till now This time period is effective ad di...

Page 71: ...triggered in the operating software However the keys do not appear in the direct key image to the PLC There is no configuration file config ini as for a TCU i e the settings to be made to a TCU are not possible for such an operator control unit power up behavior displacement t m n however the displacement mechanism to the external operator control units is effective An external operator control un...

Page 72: ...t is 1 lowest priority Note If you set a displacement disable for a TCU then specification of a displacement priority is unnecessary because it never is used due to the displacement disable Displacement rules The TCU can assume the following states The TCU is active and has user authorization This can be identified as the TCU shows the screen of the operating software and the screen is bright The ...

Page 73: ...ne interface is used for this function Switchover disable is controlled by a TCU_SHIFT_LOCK bit managed by the user on each HMI in the PLC The bit address for the first HMI is DB19 DBB126 6 and DB19 DBB136 6 for the second HMI The PLC m n online interface is expanded so that byte DB19 DBB118 is still added to the first interface and byte DB19 DBB119 to the second These bytes acquire the index of t...

Page 74: ...s actively switched to another PCU Depending on whether another TCU takes on the user authorization or whether no TCU is currently active either the index of the TCU or the PCU itself if its directly connected OP becomes active is entered in exactly the same way as when there is a user authorization switchover This can also be the value 255 if no TCU index is available for the OP 0 is entered if a...

Page 75: ...P of the TCU the operating software can be operated in exactly the same way as an OP directly connected to the PCU Note These operator input sequence steps must only be carried out by qualified personnel 1 4 2 11 Example How to select the behavior of the TCUs during boot up Example Distributing boot support across two PCUs To distribute boot support over two PCUs Boot support runtime and configura...

Page 76: ...ne the components are generally split into a company network on the one hand and a system network on the other The connection to the company network provides access to the network drives for example On the system network process data communication and image transmission runs from the components with operator software to the display units the respective TCU This split is performed physically by mea...

Page 77: ...s used to connect a TCU to X120 of the NCU NCU and TCU are suitably preconfigured with IP addresses The IP addresses are not significant for further operation The TCU is connected to the NCU via a crossed Ethernet cable The direct connection of the NCU via X120 to the TCU automatically forms a simple system network consisting of two computer nodes General information and networking 1 4 Networking ...

Page 78: ...ssed Ethernet cable The NCU is the DHCP server with the IP address 192 168 214 1 For this Eth 2 configuration the PCU is assigned a fixed IP address in the range 192 168 214 241 192 168 214 249 with a subnet mask 255 255 255 0 General information and networking 1 4 Networking Operator panel front OP 010 78 Manual 07 2018 A5E36371538B ...

Page 79: ...on IP configuration DHCP server on the company network On X130 the NCU is set to the address reference via DHCP If the company network has a DHCP server that provides the NCU with an IP address IP configuration the NCU is integrated into the company network Depending on the infrastructure available or the level of network administration of the company network the following network parameters must ...

Page 80: ...hernet cable On X120 the NCU occupies the fixed IP address 192 168 214 1 in its capacity as a DHCP server not used in this configuration For this Eth 2 configuration the PCU is assigned a fixed IP address in the range 192 168 214 241 192 168 214 249 with a subnet mask 255 255 255 0 The observations made for configuration 3 also apply here in relation to the connection to the company network The co...

Page 81: ...r in this case the DHCP server of the NCU actually supplies the TCU with an IP address and serves as a boot server for the TCU The observations made for configuration 3 also apply here in relation to the connection to the company network The connection to a switch on the company network is made via a straight Ethernet cable To connect one TCU to both HMI systems you must create an additional conne...

Page 82: ...wards are assigned via DHCP e g to connect a programming device This is the reason that a fixed IP address must not be set at the programming device 1 4 3 4 Example Configuring a VNC connection to a PC Requirements In order to use a TCU to get visual access to a computer from a SINUMERIK system via VNC the following requirements apply The boot server active DHCP server in the system network must b...

Page 83: ... to the conditions of the TCU since otherwise the TCU scales the image received to its possible range of representation which would adversely affect the representation on the TCU Configuration 1 8 7 8 6 VWHP QHWZRUN 1HWZRUN 3 3 Figure 1 25 Configuration example Configuration The config ini file is located in the following directory NCU user common tcu TCU name common tcu PCU Windows XP F user_base...

Page 84: ... to the other nodes will be displayed on the TCU See also Settings in the config ini file Page 63 1 4 3 5 Application example Application The configuration is suitable for the following application Machine with concurrent operating option to two operator panels a full featured operating panel with PCU and an operator panel reduced to tool management Parallel operation of HMI Advanced or SINUMERIK ...

Page 85: ...ation of the OP 08T operator panel with SINUMERIK Operate has been completed copy the systemconfiguration ini file from the Siemens sinumerik hmi appl systemconfig tm directory to the oem sinumerik hmi cfg directory After this a system restart is necessary Note Subsequent changes Once the file has been copied no further settings e g changing language can be implemented on the SINUMERIK Operate If ...

Page 86: ...t loader V04 50 11 00 IP address 1 F1 diagnosis window You can see the current boot phase in the third line Below that you are told whether you can call up information via F1 if a fault occurs Diagnostics options during booting In the following cases the diagnostics window is displayed and booting of the TCU is interrupted When the 1 F1 function is selected during booting When a warning message is...

Page 87: ... 50 11 00 3295436 bytes ready Key text Meaning F1 details Display detailed information F7 continue Continue booting of the TCU F8 reboot Restart the TCU Press 1 F1 to continue If you select function F1 in the diagnostics window the detailed diagnostic information is output Key text Meaning F1 F6 Navigate within the window alternatively the relevant keys on the OP can be used F7 Display more inform...

Page 88: ...General information and networking 1 4 Networking Operator panel front OP 010 88 Manual 07 2018 A5E36371538B ...

Page 89: ...number 6FC5203 0AF00 0AA3 Features 19 mounting format 7 HU height units Panel cutout W x H 450 x 290 mm Limited mounting depth 10 4 flat screen color with VGA resolution 640 x 480 pixels using TFT technology with LED backlight Membrane keyboard with alphabetic numeric cursor control and hotkey key groups Softkeys 8 4 horizontal and 8 vertical softkeys Shift key for switchover to the second key lev...

Page 90: ...Description Operator panel front OP 010 90 Manual 07 2018 A5E36371538B ...

Page 91: ...p Numeric key group Control key group Hotkey group Cursor key group Front USB interface Menu select key Menu forward key Machine area button Menu back key Softkeys Figure 3 1 View of OP 010 operator panel front Operator panel front OP 010 Manual 07 2018 A5E36371538B 91 ...

Page 92: ...ey advances in the extended horizontal softkey bar The Menu select key calls the main menu to select the operating area The Machine area key selects the Machine operating area Switching between upper and lower case To toggle between upper and lower case letters press the key combination Ctrl Shift Upper case is always activated as standard Overview of the key symbols The key symbols used on the op...

Page 93: ... EN ISO 9241 307 Error class II 3 3 Screen saver If an image with high contrast is displayed without change for longer than one hour then the screen dark switching must be activated for energy efficiency reasons The time can be adapted individually Further information can be found at Commissioning of Basic Software and Operating Software SINUMERIK Operate IM9 Operator control and display elements ...

Page 94: ...Operator control and display elements 3 3 Screen saver Operator panel front OP 010 94 Manual 07 2018 A5E36371538B ...

Page 95: ...r office use only For industrial use components with a higher degree of certification are recommended Rear Two flat ribbon cables for connecting the PCU I O USB cable K1 All signals that are used for the display interface and the connection of operator panel fronts e g supply voltages Display cable K2 Interface X12 reserved under the cover plate 3 8 23 I O USB cable K1 Display cable K2 Interface X...

Page 96: ...Pin assignment For more detailed information see General information and networking Chapter Connecting Interfaces Operator panel front OP 010 96 Manual 07 2018 A5E36371538B ...

Page 97: ...ion with a circumferential seal and when the protective USB cap is fitted 3UHVVXUH SRLQWV IRU WHQVLRQ MDFNV 6HDOLQJ DUHD 7HQVLRQ MDFNV ZLWK VHWVFUHZV 0RXQWLQJ SDQHO Q WKH VHDOLQJ DUHD 5 s s Figure 5 1 Dimension sheet for installing the OP 010 operator panel front Table 5 2 Dimensions to be observed when installing Mounting depth T3 clear ance mm Opening depth T5 mm Protrusion P mm PCU 50 5 104 10 ...

Page 98: ...on sheet for attaching the PCU to the OP 010 operator panel front 5 2 Assembling an OP 010 and a PCU When combining an OP 010 and PCU it is advisable to assemble them prior to installation in an assembly panel Installation 5 2 Assembling an OP 010 and a PCU Operator panel front OP 010 98 Manual 07 2018 A5E36371538B ...

Page 99: ...Remove the PCU s interface cover 3 Place the PCU with the lugs of the bolted on mounting brackets into the mounting slots on the OP 010 as shown by the white arrows in diagram A To make it easier to insert the lugs it can be helpful to reduce the 90 angle between the PCU and OP 010 by tilting the PCU as shown by the black arrow in the picture 4 Insert cables K1 and K2 of the OP 010 in the connecto...

Page 100: ...5 4 A Assembling PCU and OP 010 3 8 I O USB cable K1 Display cable K2 Figure 5 5 B Correct connection of I O USB and display cables to the PCU Installation 5 2 Assembling an OP 010 and a PCU Operator panel front OP 010 100 Manual 07 2018 A5E36371538B ...

Page 101: ...d mechanical environmental conditions Cooling NOTICE Impermissible mounting positions can cause malfunctions Observe the permissible mounting position Deviating by up to 5º from the vertical This value can be further restricted by mounted components e g PCU Procedure 1 Insert the assembled components operator panel front and PCU from the front into the panel cutout see Figure 5 2 Dimension sheet f...

Page 102: ...omparable to the Univers S57 font used by Siemens for the key labeling Procedure 1 Letter the mat side of the film using a laser printer 2 Cut the printed labels along the preprinted lines 3 Remove the PCU retaining screws and swing out the PCU away from the operator panel front 4 Insert the strips into the slots provided on the rear of the operator panel front 5 Swing the PCU back to the operator...

Page 103: ...h 483 mm Height 310 mm Depth 30 mm Weight Approx 4 4 kg Tightening torques max Tension jack screws 0 5 Nm M3 screws 0 8 Nm M4 screws 1 8 Nm Display Size resolution 10 4 640 x 480 pixels Backlight service life typ 50 000 h at 25º C dependent on the temperature Note Information about the climatic and mechanical environmental conditions is contained in the associated section under General notes and i...

Page 104: ...Technical data Operator panel front OP 010 104 Manual 07 2018 A5E36371538B ...

Page 105: ...le as spare parts Display Display support Keyboard controller Spare part Article number Remark Caps for the USB port 6FC5248 0AF05 0AA0 Set of 10 Operator panel front without display 6FC5248 0AF00 0AA2 Tension jacks 6FC5248 0AF14 0AA0 Set of 9 Slide in strips that can be labeled 6FC5248 0AF07 0AA0 Set with 3 foils DIN A4 Note To mount the operator panel front in the mounting wall you need 12 tensi...

Page 106: ... from the Symbols_OP08T_13 doc document that accompanies the DOConCD Alternatively you can also use the Template_OP010 pdf file as print template also provided on the DOConCD under Separate supply Slide in labels OP010 To print the film proceed as described in the Operator panel front OP08T manual under Accessories Printing the slide in labels 7 2 Replacement NOTICE Risk of damage to sensitive com...

Page 107: ...tor panel front When replacing the operator panel front the previous display and keyboard controller can continue to be used They are therefore disassembled and reassembled after the appropriate component has been replaced Note We recommend reusing the keypad controller to prevent any loss of the control parameters that have been programmed in Spare parts 7 2 Replacement Operator panel front OP 01...

Page 108: ...e the following connectors from the keyboard controller see figure Replacing the operator panel front Backlight socket X14 and I O USB cable K1 4 Lift off the display support with the display In addition to the keyboard controller the rear sides of the mouse and USB interface become visible 5 After bending back the two lugs withdraw the USB interface 6 Disconnect the three membrane connectors of t...

Page 109: ...ection Handling membrane connectors When tightening the screws observe the torques refer to Section Technical data 1 USB interface 2 Connection X1 for I O USB cable K1 3 Connection X11 for connection of direct keys reserved 4 Membrane connector for connecting the keyboard of the operator panel front 5 Keyboard controller 6 Connection X12 reserved 7 Connection X14 for backlight 8 Connection X4 for ...

Page 110: ...Spare parts 7 2 Replacement Operator panel front OP 010 110 Manual 07 2018 A5E36371538B ...

Page 111: ...ame System 38 E EMC measures 13 Connection conditions 12 Ethernet connection 76 Ethernet interface 76 F Factory default settings 40 Faults when booting 86 Film labels OP 010 107 Front USB interface OP 010 89 91 H Heat dissipation Means of heat dissipation 18 HT 8 Calibrate 58 Rotary coding switch 56 I Individual parts OP 010 105 IP address PG 82 K Key symbols OP 010 92 Keyboard controller OP 010 1...

Page 112: ...HCP server 40 SINUMERIK mode 63 Slide in labels OP 010 106 Star structure 36 Start bar 61 Switchover disable 73 System Boot behavior 38 System network 37 Configuring 54 T TCU Assign index 74 Assign names 54 Boot up messages 86 Main menu 42 Settings 54 Supplementary conditions 39 Thin Client Unit 39 TCU diagnostics 86 TFT flat screen OP 010 89 U User authorization 39 75 User interface Connection co...

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