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Index

04/2005

SINAMICS G110 Operating Instructions

6SL3298-0AA11-0BP0

Operation

starting and stopping the motor · 54, 61

Operation with

long cables · 24
Residual Current Device · 24
ungrounded IT supplies · 23

Operator Panel · 37, 42

warnings and faults states · 36

Operator panels

changing the Basic Operator Panel · 82

Overheating · 19
Overview · 15, 17
Overvoltage · 19

Parameter Overview · 64
Parameters

system parameters · 63

Performance characteristics · 16
Power and motor connections · 24

single phase · 27

Power connections · 24
Power Losses

output graphs · 18

Protection characteristics · 16
Pulse Frequencies · 70

Quadratic V/f control · 62
Qualified personnel · 6
Quick commissioning · 46

Removal of ‘Y’ Capacitor Link · 79
Reset to Factory default · 40, 44, 49
Residual Current Device

operation with · 24

Safety instructions ·

Serial · 42
Shock · 18
Siemens standard Control · 56
SINAMICS G110

available options · 71
general · 15
main characteristics · 15
performance characteristics · 16
protection characteristics · 16
specifications · 67

Specifications · 68

Technical Support · 5
Temperature · 18
Terminal · 42
Trip Levels · 19
Troubleshooting · 65
Types of Control · 55

Using the Digital Output · 49
USS

Variant · 33

Variant Dependent Options · 71
Variant Independent Options · 71

Warning and fault status · 40
Warnings, cautions & notes

commissioning ·

definitions ·

dismantling & disposal ·

general ·

operation ·

repair ·

transport & storage ·

Water hazard · 19
Wire Sizes & Terminal Torques · 68
Wiring Guidelines EMI · 28

Summary of Contents for SINAMICS G110

Page 1: ...Operating Instructions Edition 04 2005 sinamics SINAMICS G110 ...

Page 2: ...ncluding Installation Commissioning Control modes System Parameter structure Troubleshooting Specifications and available options for the inverter Parameter List The Parameter List contains a detailed description of all Parameters relating to the SINAMICS G110 and is structured in numerical order Catalogues In the catalogue you will find all the necessary information to select an appropriate inver...

Page 3: ...verter Type SINAMICS G110 Firmware Version 1 0 1 1 See Page 4 Issue 04 2005 Overview 1 Installation 2 Commissioning 3 Using the SINAMICS G110 4 System Parameters 5 Troubleshooting 6 Specifications 7 Options 8 Electro Magnetic Compatibility 9 Appendices A B C D E F Index ...

Page 4: ...patent grant or registration of a utility model or design are reserved Siemens AG 2005 All Rights Reserved SINAMICS is a registered trademark of Siemens Other functions not described in this document may be available However this fact shall not constitute an obligation to supply such functions with a new control or when servicing We have checked that the contents of this document correspond to the...

Page 5: ...ed only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens Information is also available from Technical Support Nuremberg Tel 49 0 180 5050 222 Fax 49 0 180 5050 223 Email adsupport siemens com Monday to Friday 7 00 am to 5 00 pm local time Internet Home Address Customers can access technical and general information at...

Page 6: ...or state NOTE For the purpose of this documentation Note indicates important information relating to the product or highlights part of the documentation for special attention Qualified personnel For the purpose of this Instruction Manual and product labels a Qualified person is someone who is familiar with the installation mounting start up and operation of the equipment and the hazards involved H...

Page 7: ...s installation operation and maintenance procedures contained in this manual The successful and safe operation of this equipment is dependent upon its proper handling installation operation and maintenance Risk of electric shock The DC link capacitors remain charged for five minutes after power has been removed The equipment SHOULD NOT be opened until 5 minutes after the power has been removed The...

Page 8: ...ration of the product should carry out work on the device system Only permanently wired input power connections are allowed This equipment must be grounded IEC 536 Class 1 NEC and other applicable standards If a Residual Current operated protective Device RCD is to be used it must be an RCD type B However if the SINAMICS G110 inverter is connected to a single phase grounded neutral star mains netw...

Page 9: ...s capable of providing internal motor overload protection in accordance with UL508C Refer to P0610 and P0335 I2 t is ON by default This equipment is suitable for use in a circuit capable of delivering not more than 10 000 symmetrical amperes rms for a maximum voltage of 230 V when protected by an H or K type fuse a circuit breaker or self protected combination motor controller This equipment must ...

Page 10: ...Safety Instructions 04 2005 SINAMICS G110 Operating Instructions 10 6SL3298 0AA11 0BP0 ...

Page 11: ...SINAMICS G110 Flat Plate Variant 29 3 Commissioning 31 3 1 Block Diagram 32 3 2 Commission Modes 33 3 3 Basic Commissioning 34 3 4 Advanced Commissioning 40 4 Using the SINAMICS G110 53 4 1 Frequency Setpoint P1000 53 4 2 Command Sources P0700 54 4 3 Types of Control using the Terminals 55 4 4 OFF and Braking Functions 61 4 5 Control Modes P1300 62 4 6 Faults and Alarms 62 5 System Parameters 63 5...

Page 12: ...BP0 9 Electro Magnetic Compatibility EMC 73 9 1 Electro Magnetic Compatibility EMC 73 A Removal of Y Capacitor Link 79 B DIN Rail Mounting Kit 80 C Fitting the Basic Operator Panel 82 D Description of the BOP 83 E Applicable Standards 84 F List of Abbreviations 85 Index 87 ...

Page 13: ... wire control using ON_FWD and ON_REV 60 Figure 4 4 3 wire control using FWDP REVP and STOP 61 Figure 4 5 3 wire control using ON_PULSE OFF1 HOLD and REV 62 Figure 5 1 Parameter Overview 66 List of Tables Table 2 1 Dimensions of the SINAMICS G110 Inverter 20 Table 2 2 Mounting Tightening Torques of SINAMICS G110 22 Table 2 3 Flat Plate Power Losses and Thermal Specifications 30 Table 3 1 Factory s...

Page 14: ...Overview 04 2005 SINAMICS G110 Operating Instructions 14 6SL3298 0AA11 0BP0 ...

Page 15: ...e range of applications Parameters can be changed using either USS communications or the Basic Operator Panel BOP The SINAMICS G110 is available in two variants the Analog controlled variant and the USS controlled variant utilizing RS485 protocol They are available as filtered and unfiltered inverters including a Flat Plate version which completes the range They can be used in both stand alone app...

Page 16: ... Fixed Frequencies Motor potentiometer function Acceleration deceleration times with programmable smoothing Multi point V f characteristic 150 overload for 60 seconds 2 wire 3 wire control Automatic restart after a mains failure Flying start Protection Characteristics Overvoltage undervoltage protection Overtemperature protection for the inverter Ground fault protection Short circuit protection I2...

Page 17: ...an carry dangerous voltages even if the inverter is inoperative wait 5 minutes to allow the unit to discharge after switching off before carrying out any installation work This equipment must not be used as an emergency stop mechanism see EN 60204 9 2 5 4 The minimum size of the earth bonding conductor must be equal to or greater than the cross section of the power supply cables Safety regulations...

Page 18: ...please consult Table 7 6 on page 69 2 3 Ambient operating conditions Temperature 10ºC to 50ºC 14ºF to 122ºF see Table 7 8 on page 70 for derating information Humidity Range 95 Non condensing Altitude If the inverter is to be installed at an altitude greater than 1000m derating will be required Figure 2 2 below shows the permissible rated input voltages and output current for inverter installations...

Page 19: ...ts with relation to the SINAMICS G110 inverter please see Table 9 1on page 74 2 5 Derating with Pulse Frequencies For details of derating with pulse frequencies with relation to the SINAMICS G110 inverter please refer to Table 7 8 on page 70 2 6 Overvoltage and Trip Levels The inverter will protect itself from overvoltage and undervoltage Internal overvoltage can occur during braking where interna...

Page 20: ...ing off before carrying out any installation work CAUTION The control power supply and motor leads must be laid separately Do not feed them through the same cable conduit trunking Table 2 1 Dimensions of the SINAMICS G110 Inverter Overall Dimensions Drilling Dimensions Frame Size Output H mm inches W mm inches D mm inches Depth with BOP fitted mm inches H1 mm inches W2 mm inches A 120 W 150 5 91 9...

Page 21: ...04 2005 Installation SINAMICS G110 Operating Instructions 6SL3298 0AA11 0BP0 21 Figure 2 3 Dimensions of the SINAMICS G110 ...

Page 22: ...gure 2 4 Clearance distances for mounting the inverter Table 2 2 Mounting Tightening Torques of SINAMICS G110 Fixing Bolt not supplied Frame Size Size Qty Tightening Torque of fixings A M4 2 B M4 4 2 5 Nm 22 12 lbf in with washers fitted C M5 4 4 0 Nm 35 40 lbf in with washers fitted ...

Page 23: ...efore carrying out any installation work The inverters can be installed in a side by side configuration with a minimum distance as shown in Figure 2 4 on page 22 CAUTION The control power supply and motor leads must be laid separately Do not feed them through the same cable conduit trunking 2 9 1 General WARNING The inverter must always be grounded If the inverter is not grounded correctly extreme...

Page 24: ...ltered 10 m 32 81 ft screened cable 50 m 164 04 ft unscreened cable 2 9 2 Power and motor connections WARNING Isolate the mains electrical supply before making or changing connections to the unit Ensure that the inverter is connected to the correct supply voltage single phase 230 V SINAMICS G110 inverters must not be connected to a higher voltage supply NOTES Ensure that the appropriate circuit br...

Page 25: ...298 0AA11 0BP0 25 Access to the power and motor terminals Figure 2 5 below show the layout of the SINAMICS G110 inverter s control power and motor connection terminals Figure 2 5 SINAMICS G110 Connection Terminals Figure 2 6 SINAMICS G110 DC Terminals Connections ...

Page 26: ...he DC terminal must be connected to the DC terminal of the other inverter Failure to connect the terminals correctly can result in severe damage to both inverters 2 Both inverters must be powered from the same power supply and the same phase 3 In the case of a short circuit on one of the inverters both inverters may be damaged 4 The inverters should be mounted as close as possible to reduce the le...

Page 27: ... point as the inverter via a short thick link Connect the return ground from the motors controlled by the inverters directly to the ground connection PE on the associated inverter Flat grounding conductors are preferred as they have lower impedance at higher frequencies Terminate the ends of the cable neatly ensuring that unscreened wires are as short as possible Separate the control cables from t...

Page 28: ...g the methodology shown in Figure 2 8 below Figure 2 8 Wiring Guidelines to Minimize the Effects of EMI Legend 1 Motor cable 2 Use suitable clips to fix motor and control cable screens securely to metal back plate 3 Mains power cable 4 Retaining screw inverter fixing bolts 5 Line commutating Choke 6 Control cable ...

Page 29: ...e correct dimensioning of the panel please consult the panel builder and his technical documentation 2 For the correct dimensioning of the external heatsink please refer to the technical data as shown in Table 2 1 on page 20 3 The rear plate must be able to withstand at least 95ºC during fault free operation and carry the heat load steel or aluminium plate under the full load conditions and the ma...

Page 30: ...12 lbf in 9 If required connect the external heatsink on the other side of the rear plate ensuring an evenly spread thermal contact paste is apply 10 When the installation is completed the effectiveness of the cooling should be verified by a load test 11 Check that there is no trip F0004 Table 2 3 Flat Plate Power Losses and Thermal Specifications 120 W 250 W 370 W 550 W 750 W Operating temperatur...

Page 31: ... even when a fault occurs e g independent limit switches mechanical interlocks etc Certain parameter settings may cause the inverter to restart automatically after an input power failure Motor parameters must be accurately configured for motor overload protection to operate correctly above 5 Hz This equipment is capable of providing internal motor overload protection in accordance with UL508C Refe...

Page 32: ...Commissioning 04 2005 SINAMICS G110 Operating Instructions 32 6SL3298 0AA11 0BP0 3 1 Block Diagram Figure 3 1 Inverter block diagram ...

Page 33: ...3 4 6 on page 49 Parameter Cloning with the BOP see Section 3 4 7 on page 49 Notes When utilizing USS communications a common 0 V reference connection is required between all devices on the USS bus Terminal 10 on the control board can be used for this purpose The SINAMICS G110 inverter is available as two variants 1 Analog Variant The analog variant is suited to stand alone applications This varia...

Page 34: ... parts of the world motors are designed for a base frequency of 60 Hz Changing the motor default base frequency is accomplished using the DIP switch which is provided on the front of the inverter to select the required base frequency A small screwdriver will be required to change the position of the DIP switches DIP switch 1 is used to change the motor base frequency of the inverter by default it ...

Page 35: ...plications The default settings are shown in Table 3 1 Analog variant and Table 3 2 USS variant The terminal layout is shown in Figure 3 3 above Note The motor base frequency might have to be changed as described in the previous section on page 34 Table 3 1 Factory settings for operation using the standard inverter Analog Variant Description Terminals Parameter Default Default Operation Frequency ...

Page 36: ...P0700 5 Via USS protocol STW Controlling the speed of the motor on the USS variant is accomplished by connecting the RS485 connections as shown in Figure 3 3 on page 35 USS master or software tool are not supplied with the inverter When controlling a USS variant inverter the process data is continually exchanged between the master and the slaves The PZD part of the USS telegram is used for the mai...

Page 37: ...he inverter parameters This section describes how to commission and start the inverter with the minimum of effort using the BOP For advanced use of the BOP to perform for example the full inverter commissioning see Section 3 4 1 on page 42 or refer to Section 3 4 7 on page 49 for information about parameter cloning using the BOP For instructions on how to fit the BOP to the inverter please refer t...

Page 38: ...until P0003 is displayed 3 Press to display the parameter value 4 Press or to set the required value set to 3 5 Press to confirm and store the value 6 All level 1 to level 3 parameters are now visible to the user Changing P0719 an indexed parameter setting BOP control Step Result on display 1 Press to access parameters 2 Press until P0719 is displayed 3 Press to access the parameter value 4 Press ...

Page 39: ...e a fault condition Commissioning of motorpoti MOP function Simple motor speed control can be achieved using the motorpoti MOP function of the optional BOP for using the MOP see also P1031 and P1040 in the Parameter List The BOP motor control functions are disabled by default To control the motor via the BOP the following settings must be completed see also Changing parameters with the Basic Opera...

Page 40: ... application It also describes how to operate the SINAMICS G110 inverter in a specific mode The advanced commissioning requires the user to directly access the parameters held within the inverter utilizing either a USS master for example a PLC the Basic Operator Panel BOP or the STARTER software as listed in Table 3 3 on page 41 Additional equipment may be required to operate the inverter in some ...

Page 41: ... o n BOP o PC to Inverter Connection Kit p STARTER software 9 supported Examples for Table 3 3 The Analog variant can be operated in TERMINAL mode This has been described earlier in Section 3 3 1 The USS variant can also be operated in TERMINAL mode However since no analog input is available the frequency setpoint has to be provided from one of the other modes The USS variant can be directly contr...

Page 42: ...hanged by using the optional BOP A change via the USS protocol is also possible however this requires the USS master to reconnect with the new settings The Parameter List provides information about further parameters and settings for the USS telegram The default values of P2010 P2011 and P2012 are shown in Table 3 2 on page 36 Set P0719 55 or set the command source P0700 5 and the frequency setpoi...

Page 43: ... assist in the quick and efficient changing of parameters and commissioning the software tool STARTER can be used This software is provided on the Documentation and PC Tool CD ROM orderable as a separate item or it can be downloaded from the internet STARTER provides the user with a graphical interface that provides easy access to the inverter s parameters via a parameter database or a configurati...

Page 44: ...3 4 6 BOP a DIP switch or b P0100 or c Manually enter data a Frequency setpoint use arrow keys MOP b Command source use ON OFF and REV keys Note See 3 3 2 and 3 4 1 on page 42 for more information on using the BOP a Quick commissioning see Section 0 b Factory default see Section 3 4 5 c External motor thermal overload protection see Section 3 4 6 d Parameter cloning see Section 3 4 7 STARTER a DIP...

Page 45: ...will be read and take priority over the software settings However if P0100 is set to 2 this value will take priority over the DIP switch which may lead to unstable operation of the inverter should a 50 Hz frequency actually be required Changing the motor base frequency via DIP switch Changing the motor default base frequency can be accomplished by using the DIP switch which is provided on the fron...

Page 46: ... will enable quick commissioning Parameters such as Motor settings and Ramp settings are included At the end of the quick commissioning sequence P3900 should be selected which when set to 1 will carry out the necessary motor calculations and clear all other parameters not included in P0010 1 to the default settings This will only happen in the Quick Commissioning mode Parameter P0010 is automatica...

Page 47: ... information please see the Parameter List P0307 indicates kW or HP depending upon the setting of P0100 For detailed information please see the Parameter List Changing motor parameters is not possible unless P0010 1 Ensure that the motor is configured correctly to the inverter i e in the above example delta terminal connection is for 230 V ...

Page 48: ... A Nominal motor current A from motor rating plate P0307 Rated Motor Power1 Acceptable Range 0 12 3 0 kW 0 16 4 02 hp Nominal motor power kW from motor rating plate If P0100 1 values will be in hp P0310 Rated Motor Frequency1 Acceptable Range 12 650 Hz Nominal motor frequency Hz from motor rating plate P0311 Rated Motor Speed1 Acceptable Range 0 40000 min 1 Nominal motor speed rpm from motor ratin...

Page 49: ...re routed parallel to the motor cables and not the inverter control cables 3 4 7 Using the Digital Output The digital output consists of an optically isolated NPN transistor with a rating of 24 V 50 mA The optocoupler is normally used to indicate a fault alarm or similar condition and can be programmed for many different purposes using parameter P0731 For details please see the Parameter List The ...

Page 50: ...ital Output is connected to the digital input terminal e g I0 1 on the PLC Terminal 7 Inverter s reference voltage 0 V is connected to the electronic ground of the PLC e g 1M The sense of the optocoupler switch contacts open contacts closed respectively high active and low active depends on the signal selected by P0731 For example P0731 4 means drive running equals high active and is describe in t...

Page 51: ...uring the upload BUSY will be displayed 8 The BOP and the inverter will not react to any commands during upload 9 If the upload has been completed successfully the BOP display will return to normal and the inverter will return to a ready state 10 If the upload has failed a Attempt another upload or b Perform a factory reset 11 The BOP can now be removed from the inverter 12 Connect the BOP to the ...

Page 52: ...ing the cloning process any data already held by the BOP is overwritten If the download or upload of data fails the inverter will not function correctly Note 1 After cloning parameters between differing variants of the SINAMICS G110 inverters i e Analog to USS or USS to Analog the following parameter must be checked P0719 Selection of command and frequency setpoint P1000 Selection of frequency set...

Page 53: ...meter settings may cause the inverter to restart automatically after an input power failure Motor parameters must be accurately configured for motor overload protection to operate correctly above 5 Hz This equipment is capable of providing internal motor overload protection in accordance with UL508C Refer to P0610 and P0335 I2 t is ON by default This equipment is suitable for use in a circuit capa...

Page 54: ...l 3 DIN 0 high Other settings see P0701 to P0704 in the Parameter List USS Variant Default value 5 Terminals 8 and 9 RS485 Other settings see P0701 to P0703 in the Parameter List Stopping the motor There are several ways to stop the motor for OFF1 OFF 3 see page 55 NOTE All OFF commands are active low Analog Variant Default value 2 Terminal 3 DIN 0 low OFF1 2 Terminal 3 DIN 0 low OFF2 Off button o...

Page 55: ...parameter P0727 and selecting one of the following options Default value P0727 0 Siemens standard control ON OFF1 REV Other settings P0727 1 2 wire control ON_FWD ON_REV P0727 2 3 wire control FWDP REVP STOP P0727 3 3 wire control ON_PULSE REV OFF1 HOLD When any of the control functions are selected using P0727 the settings for the digital inputs P0701 to P0704 are redefined as shown in Table 4 1 ...

Page 56: ...f the inverter Function The following description refers to Figure 4 1 On receiving an ON OFF1 command the inverter will run the motor in a forward direction and ramp up the motor to the frequency setpoint When a REV command is issued the inverter will ramp down the frequency through 0 Hz and run the motor in the reverse direction When the REV command is removed the inverter will ramp up through 0...

Page 57: ...the same direction if the drive was operating in forward and OFF1 was applied an ON OFF1 will work correctly and accelerate again the drive up to the setpoint speed The same is valid for reverse and ON REV OFF1 Giving a start command for the opposite direction of which the inverter frequency output is ramping down the drive ignores the new setting and the drive will ramp down to 0 Hz and then rema...

Page 58: ... 0 Hz before the command is performed Function The following description refers to Figure 4 3 With ON_FWD closed and maintained closed the drive is ON and runs in forward direction Applying only ON_REV and keeping the contact closed the drive is ON and runs in reverse direction If both signals are however enabled contacts are closed the drive will perform an OFF1 and ramp down to a stop If both si...

Page 59: ...a momentary closure positive edge of the FWDP or REVP contact latches and starts the drive A momentary closure positive edge of the FWDP contact will set the forward direction A momentary closure of the REVP contact will change to the reverse direction Closing FWDP and REVP will cause a Stop OFF1 The ramp down can be interrupted by a single new pulse FWDP or REVP A momentary closure of the FWDP or...

Page 60: ...ses negative logic the contact will need to be maintained closed in order to switch the drive ON or keep it running A momentary closure positive edge of the ON_PULSE switch latches and starts the drive if it was OFF before The direction can be determined and changed any time using the REV signal Opening or closing the ON_PULSE switch while the drive runs has no effect Only enabling i e Opening OFF...

Page 61: ...multaneously 4 4 3 OFF3 An OFF3 command causes the motor to decelerate rapidly Ramp down time see P1135 NOTE OFF3 can be combined with DC braking or Compound braking 4 4 4 DC braking2 Warning During DC braking the components of the kinetic energy of the motor and the driven load are converted into thermal energy in the motor If this power loss is too high or if the braking operation takes too long...

Page 62: ...he braking current see P1236 Note Compound braking is de activated if Flying restart is active DC braking is active 4 5 Control Modes P1300 The various modes of operation of the SINAMICS G110 control the relationship between the speed of the motor and the voltage supplied by the inverter A summary of the control modes available are listed below Linear V f control P1300 0 Can be used for variable a...

Page 63: ...essed This function is automatically performed if P3900 0 P0004 acts as a filter allowing access to parameters according to their functionality If an attempt is made to change a parameter that cannot be changed in this status for example cannot be changed whilst running or can only be changed in quick commissioning then will be displayed Busy Message In some cases when changing parameter values th...

Page 64: ...4 2005 SINAMICS G110 Operating Instructions 64 6SL3298 0AA11 0BP0 5 2 Parameter Overview Figure 5 1 Parameter Overview For a comprehensive description of all the parameters please consult the SINAMICS G110 Parameter List ...

Page 65: ...tion 500 ms On 500 ms Off 6 2 Troubleshooting with the BOP If the display shows a fault or warning code please consult the Faults and Warning section of the SINAMICS G110 Parameter List If the motor fails to start when the ON command has been given Check that P0010 0 Check that a valid ON signal is present see example on page 66 Check that P0700 1 for BOP control or P0700 2 for digital input contr...

Page 66: ...4 The Seven segment display will indicate the active bits as follows 5 The lower mark on the right hand side of the display indicates that DIN0 is active high that is an ON command is present If the active high bit is not present it indicates that a ON command in not present In such a case it is necessary to check the hardware configuration to ensure that DIN0 was in fact set up for the ON command...

Page 67: ...Serial interface USS Variant RS 485 for operation with USS protocol Motor cable length max 25 m shielded max 50 m unshielded Electromagnetic compatibility All units available with internal EMC filter for Category C2 restricted availability PDS installations specifies limits equivalent to EN55011 Class A In addition all units with integral filters for screened motor cables up to 5 m will meet the l...

Page 68: ...B0 0KB12 5UB0 0KB13 7UB0 0KB15 5UB0 0KB17 5UB0 analog 0AB11 2BA0 0AB12 5BA0 0AB13 7BA0 0AB15 5BA0 0AB17 5BA0 USS 0AB11 2BB0 0AB12 5BB0 0AB13 7BB0 0AB15 5BB0 0AB17 5BB0 flat plate analog 0KB11 2BA0 0KB12 5BA0 0KB13 7BA0 0KB15 5BA0 0KB17 5BA0 Filtered flat plate USS 0KB11 2BB0 0KB12 5BB0 0KB13 7BB0 0KB15 5BB0 0KB17 5BB0 Output Current 2 A 0 9 1 7 2 3 3 2 3 9 40ºC Input Current 3 A 2 3 4 5 6 2 7 7 10...

Page 69: ...Fuse 3NA3807 3NA3810 3NA3814 3NA3820 mm2 2 5 6 0 2 5 6 0 4 0 10 6 0 10 Input Cable AWG 12 10 12 10 11 8 10 8 mm2 1 5 6 0 1 5 6 0 2 5 10 2 5 10 Output Cable AWG 14 10 14 10 12 8 12 8 1 The horsepower hp ratings are obtained by comparison to the Siemens 1LA6 and 1LA7 motors and not NEMA UL rated motors 2 Current data applies for an ambient temperature of 50ºC unless otherwise specified 3 The value a...

Page 70: ... 00 2 44 1 28 3 0 19 1 14 4 7 8 3 6 3 28 2 36 0 88 Table 7 8 Derating with Pulse Frequencies Rated output current in A For a pulse frequency of Rated output kW 2kHz 4kHz 6kHz 8kHz 10kHz 12kHz 14kHz 16kHz 0 12 0 9 0 9 0 9 0 9 0 9 0 9 0 9 0 9 0 25 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 7 0 37 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 0 55 3 2 3 2 3 2 3 2 3 0 2 7 2 5 2 2 0 75 40ºC 3 9 3 9 3 9 3 9 3 6 3 3 3 0 2 7 0 75 3...

Page 71: ... more details please refer to the catalogue or contact your local Siemens sales office if you require assistance Variant Dependent Options Supplementary filter for Class B operation Low leakage Class B filter Line commutating choke Variant Independent Options Basic Operator Panel BOP DIN Rail Mounting Kit PC to inverter connection kit STARTER software commissioning tool ...

Page 72: ...Options 04 2005 SINAMICS G110 Operating Instructions 72 6SL3298 0AA11 0BP0 ...

Page 73: ...s intended have been met Only standards that have been officially published in the Official Journal of the European Community can be cited in the manufacturer s declaration 9 1 2 Technical Construction File A technical construction file can be prepared for the apparatus describing its EMC characteristics This file must be approved by a Competent Body appointed by the appropriate European governmen...

Page 74: ...ction approval see EN 61800 3 section 6 1 2 2 The harmonic current emissions from these products are described in the table below Table 9 1 Harmonic currents Rating Typical Harmonic Current A Typical Harmonic Current Typical Voltage Distortion Distribution Transformer Rating 10kVA 100kVA 1MVA 3 rd 5 th 7 th 9 th 11 th 3 rd 5 th 7 th 9 th 11 th THD THD THD 120W 230V 1AC 1 05 0 9 0 76 0 58 0 57 89 7...

Page 75: ... m Case 2 Filtered Industrial This level of performance will allow the manufacturer assembler to self certify their apparatus for compliance with the EMC directive for the industrial environment as regards the EMC performance characteristics of the power drive system Performance limits are as specified in the Generic Industrial Emissions and Immunity standards EN 50081 2 and EN 61000 6 2 Table 9 3...

Page 76: ... Residential Commercial and Light Industry EMC Phenomenon Standard Level Radiated Emissions EN 55011 Level for equipment Class B Emissions Conducted Emissions EN 61800 3 Category C1 level equivalent to EN55011 Class B Category C2 level equivalent to EN55011 Class A Supply Voltage Distortion EN 61000 2 4 Voltage Fluctuations Dips Unbalance Frequency Variations EN 61000 2 1 Electrostatic Discharge E...

Page 77: ...tegral filters for screened motor cables upto 10 m 32 80 ft Class A FSA and upto 25 m 82 02 ft Class A FSB and FSC For PDS installations in Category C2 restricted availability the following warning label is required This is a product of Category C2 according to IEC 61800 3 In a domestic environment this product may cause radio interference in which case mitigation measure may be required In additi...

Page 78: ...Electro Magnetic Compatibility EMC 04 2005 SINAMICS G110 Operating Instructions 78 6SL3298 0AA11 0BP0 ...

Page 79: ...ted from all power supplies 2 The unit should not be opened until 5 minutes after the power has been removed 3 Remove the EMC earth screw as shown 4 Lift the inverter cover as shown 5 Locate the Y Capacitor Link as shown in 6 Cut the Y Cap link with an appropriate pair of wire cutters 7 Ensure that the cut ends of the link are separated by more than 2 mm 8 Replace the unit cover ensuring no cables...

Page 80: ...ure the inverter to the metal base place as shown in Step 3 4 Clip the top recess of the metal base plate onto the DIN rail as shown in Step 4 in the direction as indicated by the arrow labeled 1 5 Push the front of the inverter to secure the inverter to the DIN rail as shown in Step 4 in the direction as indicated by the arrow labeled 2 6 Check to ensure that the inverter is secured correctly ont...

Page 81: ...ing Kit SINAMICS G110 Operating Instructions 6SL3298 0AA11 0BP0 81 4 Holding the front of the inverter pull the inverter forward and upwards to release it from the DIN rail Figure B 1 Installing the DIN Rail Mounting Kit FSA ...

Page 82: ...Fitting the Basic Operator Panel 04 2005 SINAMICS G110 Operating Instructions 82 6SL3298 0AA11 0BP0 C Fitting the Basic Operator Panel ...

Page 83: ... the motor to start and run at the preset jog frequency The inverter stops when the button is released Pressing this button when the inverter motor is running has no effect Functions This button can be used to view additional information Pressing and holding the button for 2 seconds from any parameter during operation shows the following 1 DC link voltage indicated by d units V 2 Output voltage in...

Page 84: ...cording to the recommendations described in this manual the SINAMICS G110 fulfils all requirements of the EMC Directive as defined by the EMC Product Standard for Power Drive Systems EN61800 3 Underwriters Laboratories UL and CUL LISTED POWER CONVERSION EQUIPMENT for use in a pollution degree 2 environment ISO 9001 Siemens plc operates a quality management system which complies with the requiremen...

Page 85: ...stions FCL Fast current limit FF Fixed frequency Fn Function button FS Frame size GSG Getting started guide I O Input and output IGBT Insulated gate bipolar transistor JOG Jog button LCD Liquid crystal display LED Light emitting diode MOP Motor potentiometer NPN Negative Positive Negative Transistor Type OPI Operating instructions PDS Power drive system PLC Programmable logic controller PLI Parame...

Page 86: ...List of Abbreviations 04 2005 SINAMICS G110 Operating Instructions 86 6SL3298 0AA11 0BP0 ...

Page 87: ...lt settings 35 36 Derating 19 70 Digital Output 49 Dimensions 20 Dimensions and Torques 22 DIN Rail Mounting Kit 80 DIP switch 45 Drill pattern for SINAMICS G110 21 E Electrical Installation 23 Electro Magnetic Compatibility general 73 self certification 73 technical construction file 73 Electro Magnetic Interference 27 avoiding EMI 27 Electromagnetic radiation 18 EMC 73 EMC Directive Compliance 7...

Page 88: ...ied personnel 6 Quick commissioning 46 R Removal of Y Capacitor Link 79 Reset to Factory default 40 44 49 Residual Current Device operation with 24 S Safety instructions 7 Serial 42 Shock 18 Siemens standard Control 56 SINAMICS G110 available options 71 general 15 main characteristics 15 performance characteristics 16 protection characteristics 16 specifications 67 Specifications 68 T Technical Su...

Page 89: ...l SINAMICS G110 Operating Instructions Email documentation sd siemens com User Documentation From Name Company Service Department Address Operating Instructions Order Number 6SL3298 0AA11 0BP0 Date of Issue 04 2005 Telephone Telefax Should you come across any printing errors when reading this publication please notify us on this sheet Suggestions for improvement are also welcome ...

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Page 92: ...Siemens AG Automation Drives Standard Drives Postfach 3269 D 91050 Erlangen Germany www siemens com Siemens AG 2005 Subject to change without prior notice 6SL3298 0AA11 0BP0 Printed in Germany ...

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Siemens SINAMICS G110, Operating Instructions Manual

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