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Siemens SIMOTION TB30, Commissioning And Hardware Installation Manual

The Siemens SIMOTION TB30 user manual is available for free download on our website. This comprehensive manual provides detailed instructions and information on operating the SIMOTION TB30 controller, ensuring optimal utilization and functionality. Enhance your understanding of this powerful product by accessing the manual today at manualshive.com.

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3. Select the desired signal source (e.g. DO drive). Then select the required parameter.

Figure 7-57

Dialog box for the DO and parameter selection

4. Click "OK" to accept the selection.

Commissioning (software)
7.11 Symbolic assignment of I/O variables (PROFIdrive message frame / drive parameters)

SIMOTION D4x5-2

280

Commissioning and Hardware Installation Manual, 03/2018, A5E33441636B

Summary of Contents for SIMOTION TB30

Page 1: ...sion 5 2 03 2018 A5E33441636B Preface Safety instructions 1 Description 2 Installing 3 Connecting 4 Commissioning hardware 5 Parameter assignment addressing 6 Commissioning software 7 Service and maintenance 8 Diagnostics 9 Configuration of drive related I Os without symbolic assignment A Standards and approvals B ESD guidelines C ...

Page 2: ...rsonnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers ...

Page 3: ...e TIA Portal you will find in the configuration manual SIMOTION SCOUT TIA The TIA Portal requires at least SIMOTION SCOUT V4 4 and SIMOTION D4xx 2 Control Units as of firmware V4 3 Standards The SIMOTION system was developed in accordance with ISO 9001 quality guidelines Information in this manual The following is a description of the purpose and use of this Commissioning and Hardware Installation...

Page 4: ...ation packages The following documentation packages are available for SIMOTION product version V5 2 SIMOTION Engineering System Handling SIMOTION System and Function Descriptions SIMOTION Service and Diagnostics SIMOTION IT SIMOTION Programming SIMOTION Programming References SIMOTION C SIMOTION P SIMOTION D SIMOTION Supplementary Documentation Hotline and Internet addresses SIMOTION at a glance W...

Page 5: ...ons which are included in the scope of delivery of SIMOTION SCOUT and in the Service Support pages in Product Support https support industry siemens com cs de en ps 14505 faq Technical support Country specific telephone numbers for technical support are provided on the Internet under Contact https support industry siemens com cs ww en sc 2090 Disposal and recycling of the device SIMOTION D is an e...

Page 6: ...ther information on this manual at the following FAQ https support industry siemens com cs ww de view 27585482 The following information sources are also available SIMOTION Utilities Applications SIMOTION Utilities Applications will be included in the SIMOTION SCOUT scope of delivery and along with FAQs also contain free utilities e g calculation tools optimization tools etc as well as application...

Page 7: ...the SIMOTION D4x5 2 36 3 2 2 Mounting the SIMOTION D4x5 2 with spacers 37 3 2 3 Mounting the SIMOTION D425 2 and D435 2 without spacers 38 3 2 4 Mounting the SIMOTION D445 2 and D455 2 without spacers external air cooling 39 3 2 5 Fixing elements 41 3 3 Installing supplementary system components 43 3 3 1 Installing the TB30 43 3 3 2 Installing the CBE30 2 43 3 3 3 Installing the CX32 2 44 3 3 4 Re...

Page 8: ...ROFINET cables and connectors 86 4 9 Connecting Ethernet 88 4 9 1 Wiring Ethernet 88 4 9 2 Ethernet cables and connectors 89 4 10 Routing 90 4 10 1 Routing on SIMOTION D 90 4 10 2 Routing on SIMOTION D SINAMICS integrated 94 5 Commissioning hardware 95 5 1 Requirements for commissioning 95 5 1 1 Inserting the CompactFlash card 95 5 1 2 Checking the system 98 5 1 3 Switching on the power supply 98 ...

Page 9: ... 2 2 Setting of the cycle clocks one servo activated default 152 6 5 2 3 Setting of the cycle clocks two servos activated 154 6 5 2 4 Using a second PROFINET interface 156 6 5 2 5 PROFINET V2 3 Optimized data transfer 125 µs PROFINET send cycle clock 158 6 5 3 Properties of PROFINET 159 6 5 4 Configuration tasks 160 6 6 Configuring an Ethernet subnet 161 6 6 1 Properties of the Ethernet interfaces...

Page 10: ...5 8 Current controller cycle clocks 125 µs use of output cams and measuring inputs 239 7 5 9 CU Link data transfer via DRIVE CLiQ 241 7 5 10 Licenses for the SINAMICS Integrated CX32 2 251 7 5 11 Support of motors with PT1000 temperature sensor 252 7 5 12 Support of Motor Modules C D type 252 7 6 Testing a drive with the drive control panel 254 7 7 Creating and testing axes 257 7 7 1 Overview of S...

Page 11: ...he axis wizard 299 7 16 Optimizing the drive and controller 301 7 16 1 Overview of automatic controller setting 301 7 16 2 Automatic speed controller setting 302 7 16 3 Automatic position controller setting 303 7 16 4 Measuring functions trace and function generator 304 7 16 5 Manual speed controller optimization 306 7 17 Loading and saving SIMOTION user data 310 7 18 Deleting data 312 7 18 1 Over...

Page 12: ...rd 367 8 4 5 3 Upgrading SINAMICS 367 8 4 5 4 Download project to target system 369 8 4 5 5 General information on SINAMICS firmware update 370 8 5 SIMOTION CompactFlash card 372 8 5 1 Changing the CompactFlash card 372 8 5 2 Writing to the the CompactFlash card 373 8 5 3 Formatting the CompactFlash card 373 8 5 4 Bootloader on the CompactFlash card 374 8 5 5 Recommended method of handling Compact...

Page 13: ...rver 409 A Configuration of drive related I Os without symbolic assignment 413 A 1 Overview 413 A 2 Local and global measuring inputs 414 A 3 Configuring local measuring inputs 416 B Standards and approvals 419 B 1 General rules 419 B 2 SIMOTION D4x5 2 device specific notes 421 C ESD guidelines 423 C 1 ESD definition 423 C 2 Electrostatic charging of individuals 424 C 3 Basic measures for protecti...

Page 14: ...Table of contents SIMOTION D4x5 2 14 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 15: ...ric fields or electrostatic discharge NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components integrated circuits modules or devices Only pack store transport and send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam...

Page 16: ...ducts and solutions undergo continuous development to make them more secure Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used Use of product versions that are no longer supported and failure to apply the latest updates may increase customers exposure to cyber threats To stay informed about product updates subscr...

Page 17: ...s including open flames as well as emissions of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous shock voltages caused by for example Component failure Influence during electrostatic char...

Page 18: ...ON controllers When the power returns the axes start automatically Make sure this presents no hazard to personnel or property NOTICE Damage to option boards caused by electric fields or electrostatic discharge Option boards are ESD sensitive components De energize the SIMOTION D4x5 2 device before inserting or removing the option board The SIMOTION D4x5 2 is in a de energized state when all the LE...

Page 19: ...he unit protects itself from overheating by shutting down The ventilation clearance is measured from the lower edge of the module i e the fan battery module is not included in the dimension Safety instructions 1 2 Specific safety information for SIMOTION D4x5 2 SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 19 ...

Page 20: ...Safety instructions 1 2 Specific safety information for SIMOTION D4x5 2 SIMOTION D4x5 2 20 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 21: ...455 2 ULTRA HIGH performance Control Unit for up to 128 axes or applications with very short control cycles The SIMOTION D4x5 2 is described in this manual Separate manuals are available for the SIMOTION D410 2 and the D4x5 D410 predecessor modules Like SINAMICS S120 SIMOTION D also follows the Totally Integrated Automation TIA concept TIA is characterized by integrated data management configurati...

Page 22: ...o interpola tor cycle clock 0 5 ms D435 2 DP 0 5 ms D435 2 DP PN 0 25 ms 0 25 ms 0 25 ms 0 125 ms 1 DRIVE CLiQ interfaces 4 6 6 6 1 Only with ET 200SP SCOUT TIA and Servo_fast IPO_fast The Control Units feature PLC and motion control performance open loop control and motion control for up to 16 32 64 or 128 axes as required The integrated drive computing performance of the Control Units allows up ...

Page 23: ...120 drive modules Line and Motor Modules to perform open loop and closed loop control of the axis grouping A range of additional SINAMICS S120 components such as SMx encoder systems or Terminal Modules can also be connected via DRIVE CLiQ With a few exceptions e g no basic positioner EPOS no Basic Operator Panel BOP20 etc the drive control integrated in SIMOTION D has the same control characterist...

Page 24: ...he motion control performance of a SIMOTION D4x5 2 can be utilized in full by expanding the computing performance at the drive in two different ways SINAMICS S G Control Units e g CU320 2 CU310 2 CU305 CU250S 2 etc together with further drive components can be connected via PROFIBUS or PROFINET With SIMOTION D4x5 2 the CX32 2 Controller Extension can be connected via DRIVE CLiQ This module is extr...

Page 25: ... 2 2 Central components Component Function SIMOTION D4x5 2 control ler is the central motion control module This module contains the programmable SIMOTION runtime for the SI MOTION D4x5 2 and the SINAMICS S120 drive software You can use the integrated high speed digital I Os as User addressable process I Os Homing inputs Inputs for measuring inputs Outputs for fast output cams The measuring socket...

Page 26: ... time critical applications including motor starters safety technology and individual grouping of load groups SIMATIC ET 200AL Modular distributed I O system with compact I O modules in IP65 67 simple installation in all mounting positions even in small spaces front and transverse screw fastenings on flat surfaces or on aluminum sup porting channels flexible connection to PROFINET or PROFIBUS or s...

Page 27: ...he SIMO TION SCOUT engineering system ES SIMATIC HMI device is used for operating and monitoring functions This is not an es sential requirement for the operation of a Control Unit Other controllers e g SIMO TION or SIMATIC e g higher level controller plant controller modular machine concepts with multiple controllers distributed across individual ma chine modules Master computer communicates with...

Page 28: ...ntrolling the motor and supply the power required to operate the motors Gateways IE AS Interface link PN IO for the PROFINET IO gateway to AS Interface PN PN coupler for connecting two PROFINET IO networks DRIVE CLiQ The DRIVE CLiQ interfaces permit a fast connection to the SINAMICS drive components DRIVE CLiQ offers the following advantages within the DRIVE CLiQ topology rules Expandability of co...

Page 29: ...Temperature Module and are suitable for evaluating the temperature of special motors e g 1FN linear motors and 1FW6 built in torque motors TM150 Terminal Module The TM150 Terminal Module can be used to evaluate temperature sensors KTY PT100 PT1000 PTC and bimetal normally closed contact This means for example that other temperatures from the process can be measured in addition to the motor tempera...

Page 30: ...ION D4x5 2 Commissioning and Hardware Installation Manual at Migration of D4x5 to D4x5 2 in Section Permissible combinations Optional components The functionality of the D4x5 2 Control Unit can be expanded with the following components Table 2 7 Optional components Component Function D4x5 2 DP D4x5 2 DP PN CBE30 2 Ethernet communication board Communication via PROFINET IO with IRT and PROFINET IO ...

Page 31: ...rinciple all certified standard PROFIBUS slaves DP V0 DP V1 DP V2 and PROFINET IO devices with RT and IRT real time classes may be connected to SIMOTION D4x5 2 These modules are integrated using the GSD file PROFIBUS or GSDML file PROFINET provided by the relevant device manufacturer Note Please note that in individual cases further boundary conditions must be fulfilled in order to integrate a sta...

Page 32: ...ives integrated into SIMOTION D You will find detailed information on the SSPs in the readme files and in the software compatibility list at Internet address https support industry siemens com cs ww en view 18857317 Upgrading SIMOTION D4x5 2 projects and hardware Projects that you have created for one SIMOTION D4x5 2 firmware version can also be converted for other firmware versions You can also c...

Page 33: ...ces You will find detailed information on working with projects in the SIMOTION SCOUT Configuration Manual You will find detailed information on SIMOTION IT web server in the SIMOTION IT Diagnostics and Configuration Diagnostics Manual Description 2 4 Commissioning software SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 33 ...

Page 34: ...Description 2 4 Commissioning software SIMOTION D4x5 2 34 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 35: ...ous injury will result if energized parts are touched Turn off and lock out all power supplying this device before working on this device Permitted mounting positions The following mounting positions are permitted vertical installation preferred standard mounting position For details on this see Section Installing the SIMOTION D4x5 2 Page 36 Section Installing the CX32 2 Page 44 lying on back e g ...

Page 36: ...ting the SIMOTION D425 2 and D435 2 without spacers Mounting the SIMOTION D445 2 and D455 2 without spacers external air cooling The D425 2 and D435 2 Control Units do not have any cooling fins on the rear side of the module so that the spacers can be removed if required As the D445 2 and D455 2 Control Units have cooling fins the spacers can be removed when external air cooling is used With exter...

Page 37: ...e D425 2 DP PN and D445 2 DP PN See also Mounting the SIMOTION D4x5 2 with spacers Page 37 3 2 2 Mounting the SIMOTION D4x5 2 with spacers By using spacers you can attach the control unit to a bare metallic rear wall of a control cabinet with good electrical conductivity with two M6 screws Purpose of this type of installation This type of mounting is needed if The heat is to be dissipate within th...

Page 38: ...the wall of the control cabinet 3 2 3 Mounting the SIMOTION D425 2 and D435 2 without spacers The control units are supplied with pre assembled spacers For mounting without spacers proceed as follows 1 Remove the upper and lower spacers screws M3 Torx T10 2 There is a metal clip under the upper spacer when shipped the clip is pushed in and secured with three screws M3 Torx T10 fixed Loosen the scr...

Page 39: ...nit without spacers 3 2 4 Mounting the SIMOTION D445 2 and D455 2 without spacers external air cooling Purpose of this type of installation If you want to externally cool a Control Unit with cooling fins D445 2 DP PN and D455 2 DP PN it can be mounted directly on the rear wall of the control cabinet without spacers Installing 3 2 Installing the SIMOTION D4x5 2 SIMOTION D4x5 2 Commissioning and Har...

Page 40: ...ooth and clean please see figure titled Panel cutout Seal available for the article number see the SIMOTION D4x5 2 Manual Section Spare parts and accessories QVWDOODWLRQ FXWRXW IRU KHDW VLQN P D 5 DELQHW UHDU SDQHO Figure 3 4 Panel cutout Installing 3 2 Installing the SIMOTION D4x5 2 SIMOTION D4x5 2 40 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 41: ...at sink through the panel cutout 6 Fasten the Control Unit directly on the rear wall of the control cabinet with an M6 screw at the top and bottom tightening torque 6 Nm see in the Panel cutout figure 3 2 5 Fixing elements The Controller Extension CX32 2 and the Control Unit CU320 2 can be mounted on the side wall of a SINAMICS S120 Line Module The mounting elements required for this are included ...

Page 42: ...s it will go Installed mounts 3 booksize compact format Removing the mounting elements It is not possible to mount the D4x5 2 Control Units with lateral mounting elements If the mounting elements are already plugged in on the Line Module we recommend removing these for flush mounting with the D4x5 2 Control Units Installing 3 2 Installing the SIMOTION D4x5 2 SIMOTION D4x5 2 42 Commissioning and Ha...

Page 43: ...it QVHUW DQG IDVWHQ 7 RSWLRQ ERDUG RRVHQ DQG UHPRYH FRYHU RI WKH RSWLRQ VORW L LQJ VFUHZV 0 1P 7RU 7 Figure 3 6 Installation of the TB30 terminal board using the D445 2 DP PN as an example 3 3 2 Installing the CBE30 2 A second PROFINET interface can be implemented for the SIMOTION D4x5 2 DP PN with the CBE30 2 Ethernet communication board Installing 3 3 Installing supplementary system components S...

Page 44: ...re A CBE30 2 is installed in the option slot of the control unit 8QVFUHZ DQG UHPRYH WKH SURWHFWLYH FRYHU L LQJ VFUHZV 0 1P 7RU 7 QVHUW DQG VHFXUH WKH RSWLRQ ERDUG Figure 3 7 Installing the CBE30 2 3 3 3 Installing the CX32 2 Overview The CX32 2 can be installed in several ways Installing 3 3 Installing supplementary system components SIMOTION D4x5 2 44 Commissioning and Hardware Installation Manua...

Page 45: ...s are shown in the figure 1 Attach the CX32 2 to the left side of the SINAMICS S120 Line Module Position the CX32 2 a few millimeters higher than the Line Module The mounting fixtures fit exactly in the five cutouts on the module 2 Push the two units together 3 Press down on the module until the unit engages and is securely connected to the SINAMICS S120 Line Module The module is now flush with th...

Page 46: ...CX32 2 on another CX32 2 Opening the covers Unscrewing the screw M3 Torx T10 The bracket must be moved so that the pin is in the opening of the bracket Tighten the screw tightening torque 0 8 Nm Mounted bracket Closing the cover Installing 3 3 Installing supplementary system components SIMOTION D4x5 2 46 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 47: ...w M3 Torx T10 2 Disassemble the bracket at its original position 3 Mount the bracket at the shield clamp as shown in the following figure tightening torque 0 8 Nm Figure 3 9 Mechanical connection CX32 2 with D4x5 2 Installing 3 3 Installing supplementary system components SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 47 ...

Page 48: ...g rail M3 Torx T10 and remove the rail Loosen the screws of the spacer M3 Torx T10 and remove the spacer Fasten the mounting rail to the CX32 2 again without spacer tightening torque 0 8 Nm The CX32 2 can now be mounted directly on a mounting surface e g a wall of the control cabinet It is fastened with 2 screws M6 6 Nm Installing 3 3 Installing supplementary system components SIMOTION D4x5 2 48 C...

Page 49: ...K VFUHZV 0 1P Figure 3 10 Mounting the CX32 2 on a mounting surface Installing 3 3 Installing supplementary system components SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 49 ...

Page 50: ...g a CX32 2 with spacers 3 3 4 Removing the cover of the CX32 2 Actions to remove the cover of the CX32 2 Several steps are required to remove the cover Release Swing open through approx 45 Remove Note that the cover can only be removed when it has been swung open through approx 45 See also Opening the front cover Page 61 Installing 3 3 Installing supplementary system components SIMOTION D4x5 2 50 ...

Page 51: ...rted Control Units The horizontal installation type has been released exclusively for the following Control Units Control Unit Article number SIMOTION D425 2 DP 6AU1425 2AA00 0AA0 SIMOTION D425 2 DP PN 6AU1425 2AD00 0AA0 SIMOTION D435 2 DP 6AU1435 2AA00 0AA0 SIMOTION D435 2 DP PN 6AU1435 2AD00 0AA0 SIMOTION D445 2 DP PN 6AU1445 2AD00 0AA0 SIMOTION D455 2 DP PN 6AU1455 2AD00 0AA0 SIMOTION CX32 2 6A...

Page 52: ...y with the horizontal installation type Perform a module and cable replacement only when the module has cooled down The ventilation spaces of 80 mm must be complied with see Fig Installation of the SIMOTION D4x5 2 in a horizontal position The control cabinet cooling concept must also ensure that the maximum air inlet temperature and the ambient temperature do not exceed 55 C Table 3 4 Requirements...

Page 53: ...Nm For the mechanical connection between the CX32 2 and the D4x5 2 the bracket must be disassembled from its original position and attached to the shield terminal Figure 3 13 Mechanical connection of the CX32 2 Mounting without spacers Like the standard vertical installation mounting position mounting without spacers is also possible for the horizontal mounting position How spacers are removed is ...

Page 54: ...Installing 3 4 Alternative mounting position SIMOTION D4x5 2 54 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 55: ...ese connections the front cover of the SIMOTION D4x5 2 must be opened The different SINAMICS components are interconnected via DRIVE CLiQ Actuators and sensors can be connected to the digital inputs outputs For communication purposes the SIMOTION D4x5 2 can be connected to PROFIBUS DP PROFINET IO with IRT RT MPI and Ethernet SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5...

Page 56: ...XOH 6 0 7 7 H J 7 03 352 86 3 6 0 7 7 H J 7 03 QDORJ ULYH QWHUIDFH 352 86 3 GULYH H J 6 1 0 6 8 RU 6 1 0 6 8 6 027 21 352 86 3 LQWHUIDFHV WKHUQHW LQWHUIDFHV 31 86 LQWHUIDFHV 6 1 0 6 6 LQH 0RGXOH 6 1 0 6 6 0RWRU 0RGXOH RQWUROOHU WHQVLRQ 6 027 21 LJLWDO 2 352 86 3 GULYH H J 6 1 0 6 8 RU 6 1 0 6 8 OWHUQDWLYHO 03 QXU 3 QLFKW Figure 4 1 SIMOTION D4x5 2 DP and D4x5 2 DP PN connection options Connecting ...

Page 57: ...porated in the protection concept The drive line up must be arranged on a common bright mounting plate in order to comply with the EMC limit values The connection establishes a low impedance connection to the mounting plate The mounting plate must be connected to the protective conductor connection of the control cabinet For this purpose a connection must be established to the protective conductor...

Page 58: ...ve connections Line supply cable in mm Copper protective connections in mm Up to 16 mm The same as the line supply cable From 16 mm to 35 mm 16 mm From 35 mm 0 5 x line supply cable For materials other than copper the cross section should be increased so that as a minimum the same conductivity is attained Connecting 4 2 Protective conductor connection and potential equalization SIMOTION D4x5 2 58 ...

Page 59: ... with low impedance Communication links Within the same control cabinet no equipotential bonding conductor is required for fieldbus components if they installed as described above You have to ensure equipotential bonding for communication connections between remote components in a system e g devices in different control cabinets as well as between buildings or building sections If for example data...

Page 60: ...ngth of 100 m for PROFIBUS copper cable at 12 Mbit s or for PROFINET copper cable and due to the electrical isolation EMC protection and equipotential bonding aspects it is recommended that fiber optic cables be used for connections between buildings Additional information Further information on the protective connection and equipotential bonding can be found in the following references SINAMICS d...

Page 61: ...nnects the front cover to the front of the housing Once opened the cover can be removed The front cover is closed by swinging it up it automatically locks by means of a hook at the top of the device housing Note The cover of the D4x5 2 and CX32 2 can only be removed when it has been swung open through approx 45 Connecting 4 3 Opening the front cover SIMOTION D4x5 2 Commissioning and Hardware Insta...

Page 62: ... 4 4 Opening the front cover using the D4x5 2 as an example Note All cables must be routed vertically upwards to the fullest extent possible so that the front cover can be closed The front cover has an outlet for the upward routing of these cables See also Removing the cover of the CX32 2 Page 50 Connecting 4 3 Opening the front cover SIMOTION D4x5 2 62 Commissioning and Hardware Installation Manu...

Page 63: ... also recommend that a risk analysis be conducted on the entire system in accordance with the basic safety requirements set out in Appendix 1 of the EU Machinery Directive Additional references Guidelines on Handling Electrostatically Sensitive Devices ESD see Appendix For installing a system with SIMATIC ET 200 I O e g ET 200SP ET 200 MP etc see the manuals for the relevant ET 200 I O systems As ...

Page 64: ... voltage from the rated value must be within the permitted tolerance see the technical data for the SIMOTION D and SINAMICS modules 24 VDC supply For Requirement Buildings External lightning protec tion Install lightning protection e g light ning conductors 24 VDC supply lines signal lines Internal lightning protec tion 24 V supply safe electrical isolation of the extra low voltage Protection agai...

Page 65: ...onnecting an unsuitable power supply Implement the 24 V DC supply with protective separation as protective extra low voltage Supply system lines For the power supply wiring use rigid or flexible cables with a conductor cross section as stated in the SIMOTION D4x5 2 Manual Section Interfaces Power supply If you only use one wire per connection a ferrule is not required You can use ferrules without ...

Page 66: ... and their properties refer to the SIMOTION D4x5 2 Manual Rules for the DRIVE CLiQ wiring The following rules must be followed for DRIVE CLiQ wiring Ring wiring is not permitted Components must not be double wired For a motor module the power line for the motor and the associated motor encoder must be connected Further information on DRIVE CLiQ wiring can be found In the SINAMICS S120 Function Man...

Page 67: ...JOH 0RWRU 0RGXOH 1R ULQJ ZLULQJ 6SHHG 5RWRU SRVLWLRQ 7HPSHUDWXUH 0RWRU 0RWRU ZLWK 5 9 L4 LQWHUIDFH 1R GRXEOH ZLULQJ 5 9 L4 5 9 L4 70 70 60 Figure 4 5 DRIVE CLiQ wiring using the D425 2 as an example Connecting 4 5 Connecting DRIVE CLiQ components SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 67 ...

Page 68: ...s for cam outputs In addition these Terminal Modules provide drive related digital I Os with short signal delay times TM15 24 isolated bidirectional digital I Os with measuring input and output cam functionality TM17 High Feature 16 non floating bidirectional digital I Os with measuring input and output cam functionality for the highest demands with respect to resolution accuracy and short input d...

Page 69: ...E CLiQ using the D425 2 as an example Restrictions Some older DRIVE CLiQ components can no longer be used with the SIMOTION D4x5 2 CX32 2 Refer to the Permissible combinations Page 334 for details 4 5 3 Connecting the CX32 2 Installation Mounting Wiring Information on installing mounting and wiring the CX32 2 can be found in the SIMOTION D4x5 2 Manual Connecting 4 5 Connecting DRIVE CLiQ component...

Page 70: ...t be noted An inserted and configured CX32 2 cannot be connected to another DRIVE CLiQ port without taking additional measures Reconnecting a CX32 2 results in a discrepancy between the specified and actual topologies of the DRIVE CLiQ components A cross exchange of two occupied DRIVE CLiQ ports is not permitted Such an exchange results in inconsistencies in the specified actual topologies Once it...

Page 71: ...RQHQWV RI WKH FRQWURO XQLW 3 DGGUHVV 6 027 21 H J 3 31 5 9 L4 FRPSRQHQWV Figure 4 7 CX32 2 topology See also Quantity structures Page 327 Additional references Further information on the CX32 2 can be found in the SIMOTION D4x5 2 Manual Connecting 4 5 Connecting DRIVE CLiQ components SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 71 ...

Page 72: ... of the sensors and actuators 3 Insert the cable into the appropriate spring loaded terminal This is easier when you use the screwdriver to push back the spring Additional references For further information on cabling e g use of rigid cables and the pin assignment of the I O interfaces see SIMOTION D4x5 2 Manual Section Digital inputs outputs SIMOTION D4x5 2 Manual Section Controller Extension CX3...

Page 73: ...the clamp M3 screw Torx T10 2 Insert the cable To do this expose the cable shield first 3 Tighten the fixing bracket so that the cable shield and cable are pressed against the shield connection tightening torque 0 8 Nm This figure shows where to attach the cables to the front panel connector and where to apply the cable interference suppression using the shield connecting element DEOH VKLHOG H SRV...

Page 74: ...n assignment QDORJ LQSXWV RXWSXWV LJLWDO 2V 3RZHU VXSSO IRU GLJLWDO RXWSXWV 7 Figure 4 9 Interface arrangement on the TB30 Additional references Detailed information about the pin assignment of the X424 X481 and X482 interfaces can be found in the SIMOTION D4x5 2 Manual Section Supplementary system components Connecting 4 6 Connecting I Os SIMOTION D4x5 2 74 Commissioning and Hardware Installation...

Page 75: ...LJLWDO LQSXWV RXWSXWV Figure 4 10 Shield connection for TB30 using the digital I Os as an example The arrangement is similar when inserted in a D4x5 2 see also Section Creating a shield connection Page 72 for more details The permissible bending radii for the cables must be maintained when the cables are being laid Connecting 4 6 Connecting I Os SIMOTION D4x5 2 Commissioning and Hardware Installat...

Page 76: ...inated with its own surge impedance to prevent line disturbances caused by reflections Activate the terminating resistor at the first and last node of a subnet or segment Make sure that the nodes to which the terminating resistor is connected are always supplied with voltage during power up and operation 4 7 2 PROFIBUS cables and connectors Properties of PROFIBUS cables The PROFIBUS cable is a two...

Page 77: ...pecific baud rates Baud rate Max cable length of a segment in m 19 6 to 187 5 kbit s 1000 1 500 kbit s 400 1 5 Mbit s 200 3 to 12 Mbit s 100 1 With isolated interface Longer cable lengths If you must implement longer cable lengths than permitted in one segment you must use RS 485 repeaters The maximum possible cable lengths between two RS 485 repeaters correspond to the cable length of a segment Y...

Page 78: ...conditions for the laying of PROFIBUS cables Characteristics Supplementary conditions Bending radius for a single bend 80 mm 10xdA Bending radius for multiple bends 160 mm 20xdA Permissible temperature range for cable routing 5 C to 50 C Temperature range for storage and stationary operation 30 C to 65 C Additional references Length codes for prefabricated cables can be found in Catalog SIMOTION P...

Page 79: ... the bus connector into place If the Control Unit is located at the start or end of a segment you must switch on the terminating resistor ON switch setting 7HUPLQDWLQJ UHVLVWRU VZLWFKHG LQ 7HUPLQDWLQJ UHVLVWRU QRW VZLWFKHG LQ RII RQ RQ RII Figure 4 12 Terminating resistor switched on and off Note Make sure that the nodes at which the terminating resistor is located are always supplied with voltage...

Page 80: ... terminating resistor is connected are always energized Adapter plug An adapter plug Article No 6FX2003 0BB00 is required when the bus cable has to be looped through the PROFIBUS interface X126 two PROFIBUS cables wired to the plug and also Ethernet interface X120 in the case of D4x5 2 DP or PROFINET interface X150 for D4x5 2 DP PN Port 3 has to be wired to a FastConnect plug When using the adapte...

Page 81: ...ata Manual In a PROFIBUS subnet all segments combined must have at least one DP master and one DP slave Use RS 485 repeaters to connect ungrounded bus segments and grounded bus segments The maximum number of nodes per bus segment decreases with each RS 485 repeater This means that when a bus segment contains an RS 485 repeater the bus segment can contain no more than 31 additional nodes However th...

Page 82: ...nterface instead of a PROFIBUS DP interface The typical default baud rate is 187 5 Kbaud A baud rate of up to 12 MBaud can be set for communication with other CPUs It should be noted however that a rate of 12 MBaud is not supported by all CPUs e g smaller SIMATIC S7 CPUs The following list provides examples of when using MPI multi point interface may prove effective If a PC PG is being used with a...

Page 83: ... ensure that the front cover can be closed Additional information See SIMOTION D4x5 2 Manual Chapter Available spare parts and accessories MPI bus cable The PROFIBUS cable specifications apply here as well Please note the relevant information on setting up an MPI network Setting up an MPI network Keep in mind the following basic rules when setting up an MPI network When using the interface as an M...

Page 84: ...tion can be removed from the bus Maximum cable lengths 200 m per bus segment 2 000 m total length with RS 485 repeaters Note You can also use intelligent DP slave functionality for PROFIBUS communication between CPUs Connecting 4 7 Connecting PROFIBUS MPI SIMOTION D4x5 2 84 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 85: ...st be inserted in the option slot of the control unit Suitable PROFINET cables and connectors must be used for the PROFINET connection The autocrossing functionality of the PROFINET interfaces means crossed as well as uncrossed cables can be used 2QERDUG 352 1 7 2 LQWHUIDFH SRUWV 3 3 6HFRQG 352 1 7 2 LQWHUIDFH SRUWV 3 3 Figure 4 15 Connecting PROFINET IO Connecting 4 8 Connecting PROFINET IO compo...

Page 86: ...vices 57 57 57 Figure 4 16 Mixed operation of IRT and RT 4 8 2 PROFINET cables and connectors Cable and connector types Note For connecting PROFINET IO to D4x5 2 a connector with a 145 cable outlet is recommended IE FC RJ45 plug 145 Figure 4 17 RJ45 PN connector with a 145 cable outlet Connecting 4 8 Connecting PROFINET IO components SIMOTION D4x5 2 86 Commissioning and Hardware Installation Manua...

Page 87: ...cable use 6XV1 870 2D IE FC Trailing Cable 2x2 Type C 4 wire shielded TP installation cable for connection to FC OUTLET RJ45 for ground cable use 6XV1 840 3AH10 IE FC Marine Cable 2x2 4 wire shielded marine certified TP in stallation cable for connection to FC OUTLET RJ45 6XV1 840 4AH10 Table 4 9 Stripping tool for Industrial Ethernet PROFINET Tool Designation Article number IE FC Stripping Tool S...

Page 88: ... IRU 3 31 1 7 3 31 3 Figure 4 18 Connecting Industrial Ethernet Note As of V4 3 the three Ethernet interfaces support the PROFINET basic services they therefore have the designation PN IE NET PN IE OP or PN IE These PROFINET basic services e g DCP LLDP SNMP provide uniform functions for the address assignment and diagnostics but do not provide PROFINET IO communication for the connection of drives...

Page 89: ...net interfaces means crossed as well as uncrossed cables can be used Autocrossing Per default the Ethernet interfaces are set to Automatic setting in HW Config so that autocrossing is available The settings can be found in the port properties e g X127 P1 in the module rack of HW Config SIMOTION V4 3 Setting via HW Config D4x5 2 Properties Ethernet extended Autocrossing is deactivated with Manual s...

Page 90: ...nd the optional second PROFINET IO interface with CBE30 2 X1400 P1 P4 also each form a separate IP subnet All ports of a PROFINET IO interface always belong to the same IP subnet IP routing from IP subnet to IP subnet is not supported You can use an external IP router for this The S7 routing between PROFINET Ethernet subnets and also to PROFIBUS is possible There are therefore the following option...

Page 91: ...d S7 routing to the Ethernet interfaces PN IE X127 P1 and PN IE NET X130 P1 for D4x5 2 DP also to PN IE OP X120 P1 S7 routing to the second PROFINET IO interface with CBE30 2 X1400 P1 P4 Access to the components on the same subnet via the switch functionality of the PROFINET IO interface Connecting 4 10 Routing SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 91 ...

Page 92: ... the PROFIBUS Integrated S7 routing to the onboard PROFINET IO interface X150 P1 P3 S7 routing to the second PROFINET IO interface with CBE30 2 X1400 P1 P4 S7 routing to the Ethernet interfaces PN IE X127 P1 and PN IE NET X130 P1 for D4x5 2 DP also to PN IE OP X120 P1 Connecting 4 10 Routing SIMOTION D4x5 2 92 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 93: ...ces only if configured S7 routing to the PROFIBUS Integrated S7 routing to the onboard PROFINET IO interface X150 P1 P3 S7 routing to the second PROFINET IO interface with CBE30 2 X1400 P1 P4 S7 routing between the Ethernet interfaces Connecting 4 10 Routing SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 93 ...

Page 94: ...ernal PROFIBUS DP S7 routing can be used to access the integrated PROFIBUS Here the internal PROFIBUS DP forms a separate subnet This must be especially taken into account for the communication to several routing nodes Additional references You will find more information on routing and the differences between IP and S7 routing in the SIMOTION Communication System Manual Connecting 4 10 Routing SIM...

Page 95: ...ommissioning the hardware involves the following steps 1 Inserting the CompactFlash card Page 95 2 Checking the system Page 98 3 Switching on the power supply Page 98 Additional references For information on installing mounting and commissioning the SINAMICS S120 components refer to the SINAMICS S120 Commissioning Manual 5 1 1 Inserting the CompactFlash card Characteristics of the CF card The CF c...

Page 96: ... The CompactFlash card is an ESD sensitive component De energize the SIMOTION D4x5 2 device before inserting or removing the CompactFlash card The SIMOTION D4x5 2 is in a de energized state when all the LEDs are off Comply with the ESD rules Commissioning hardware 5 1 Requirements for commissioning SIMOTION D4x5 2 96 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 97: ...he arrows 2 Gently insert the CF card into the empty plug in slot of the SIMOTION D4x5 2 until it clicks into place If correctly inserted the CF card is flush with the housing 7ZR DUURZV PXVW EH YLVLEOH ZKHQ LQVHUWLQJ WKH FDUG Figure 5 1 Inserting the CF card Commissioning hardware 5 1 Requirements for commissioning SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636...

Page 98: ... to the SIMOTION D4x5 2 via an external power supply unit e g via a SITOP power supply Switch on this power supply NOTICE SIMOTION D4x5 2 shuts down if the power supply is interrupted It is essential to ensure that the external 24 VDC power supply to the D4x5 2 is not interrupted for longer than 3 ms After a longer interruption the SIMOTION D4x5 2 shuts down and can only be restarted with OFF ON Y...

Page 99: ...update complete RDY LED flashes quickly 2 Hz POWER ON required These flashing patterns are also displayed by the yellow RDY LED on the SIMOTION D CX32 2 and indicate that a firmware update is being performed on components connected to the SIMOTION D CX32 2 or that all components have completed the firmware update Components requiring POWER ON following a firmware update signal this by means of the...

Page 100: ...y and correct the fault before switching on the power supply again NOTICE Module enters the reset state If the SIMOTION D4x5 2 Control Unit needs to be cooled thermostatically controlled fan and this is not possible due to a fan battery module having been removed or being faulty the module state will change to reset after approximately 1 minute This state can only be reset with a switch off Commis...

Page 101: ...entire system to be reset and forces the system to power up again This operation is comparable with a Power on Reset but does not require the disconnection of the 24 V power supply e g in order to exit the F state Commissioning hardware 5 2 RESET button SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 101 ...

Page 102: ...gure 5 2 SIMOTION D4x5 2 memory model The SIMOTION Kernel SIMOTION D firmware contains the functions required for virtually all applications and essentially acts as a PLC featuring an IEC 61131 3 compliant command set as well as system functions for controlling various components such as inputs and outputs The SIMOTION Kernel can be expanded by loading technology packages TPs e g for motion contro...

Page 103: ...user defined blocks with retain behavior SAV SAVE blocks for the non volatile data backup NVRAM SINAMICS For the SINAMICS Integrated CX32 2 and SINAMICS S120 CU310 2 CU320 2 data protected against loss at power failure is called NVRAM data or non volatile data Note DCC SIMOTION blocks with retain behavior act like retain variables in terms of copying RAM to ROM resetting memory downloading backing...

Page 104: ...3 V lithium SN 575332 battery type with cable lug and connector is used The battery can be replaced without data loss because the real time clock is backed up internally via the SuperCap A fan battery module is always required for SIMOTION D4x5 2 and therefore is always supplied with the module see the SIMOTION D4x5 2 Manual CF card The CF card contains the following data SIMOTION Kernel SIMOTION ...

Page 105: ...ese parameters to go online During power up the IP and DP parameters on the CF card are also written to the non volatile data If the SIMOTION device is then powered up with a CF card with no configuration the IP and DP parameters are retained in the non volatile data and are used by the device Thus the SIMOTION device can continue to go online if a configuration was loaded with SIMOTION SCOUT at l...

Page 106: ...on the user memory The operations marked with arrows in the figures entitled SIMOTION D4x5 2 memory model and Configuration data and system variables in the volatile memory and their effects on the user memory are described below SIMOTION SCOUT download The following data is transferred with Download project to target system or Download CPU drive unit to target device from the engineering system t...

Page 107: ...ritten to the current RAM once the RESTART has taken place To save the configuration data changed online to the offline project you must first transfer the content of the current data RAM to the RAM using the menu command Target system Copy current data to RAM Once you have done this the configuration in SCOUT will no longer be consistent with the configuration in the target device as a consistenc...

Page 108: ... XML backup file in the USER SIMOTION HMI SYSLOG DIAG directory On the system side this system function ensures that a consistent overall image of the non volatile SIMOTION data is always available the next time the unit is switched on even if there is a power failure during backup An already existing backup file is renamed to PMEMORY BAK before a new backup file is generated If the save operation...

Page 109: ...ta NVRAM data is backed up by setting the CU parameter p7775 to 1 Restoring Is performed automatically in the event of a module replacement A module replacement is detected on the basis of the serial number Can be performed manually Restoring can be initiated manually by setting the CU parameter p7775 to 2 For more information see Section Backing up restoring deleting SINAMICS NVRAM data Page 233 ...

Page 110: ... to the non volatile SIMOTION data and powers up with this data Non volatile SIMOTION data diagnostics The user can determine the state of the non volatile SIMOTION data and the battery using the diagnostic buffer system variables and PeripheralFaultTask Evaluating via the diagnostic buffer When they are issued the following messages are entered once in the diagnostic buffer Table 5 4 Messages of ...

Page 111: ...ontroller Module replacement not detected NVRAM has not been initialized An error has occurred The non vola tile SIMOTION data on the controller will not be deleted Possible causes Incorrect controller type File system of the CF card corrupt 1 These warnings are only signaled when the fan battery module has been inserted Refer to the SIMOTION SCOUT Configuration Manual for how to read out the cont...

Page 112: ...ower up During power up warningBatteryVoltage Lev el1 1 Battery voltage below the pre warning level NO 91 YES 173 During a state change re mains set if Level 2 is reached warningBatteryVoltage Lev el2 1 Battery voltage below the warn ing level NO 91 YES 173 During a state change 1 Both battery warning levels are set under the following conditions The fan battery module is present and the battery h...

Page 113: ... batteryexisting System variable on the device States Description fanbattery of data type StructDeviceFanBattery the system variables are of the data type EnumFan Battery batterynecessary MANDATORY Battery is required for the backup of the non volatile data and for the real time clock RTC of the device batter yexisting can be used to query whether a battery is in stalled OPTIONAL The non volatile ...

Page 114: ...ns the non volatile SIMOTION data backed up with _savePersistentMemoryData is inserted in a new device of the same type A module replacement is detected by the SIMOTION D4x5 2 on the basis of the serial number The data backed up on the CF card with _savePersistentMemoryData is then automatically transferred to the new device Note As an additional option you can back up the non volatile data by set...

Page 115: ...en no module replacement The device powers up In the non volatile SIMOTION data present in the device is valid then this is used for details see Table 5 3 Power up scenarios for non volatile SIMOTION data Page 110 SIMOTION D4x5 2 power up with the CF card module replacement Requirement The same CF card Different device e g replacement because of fault If the device powers up successfully the seria...

Page 116: ... example due to a corrupt file system Restart after reloading The system variable device startupData operationMode is used to define whether the SIMOTION D4x5 2 control unit goes into the RUN state or the last operating state after a power on restart Possible values of device startupData operationMode LAST_OPERATION_MODE 0 default setting RUN 1 With LAST_OPERATION_MODE 0 the module remains in the ...

Page 117: ...ry module 6FC5348 0AA02 0AA0 Double fan battery module 6FC5348 0AA02 0AA0 Usable fan battery modules Only type 6FC5348 0AA02 0AA0 dou ble fan Only type 6FC5348 0AA02 0AA0 dou ble fan Only type 6FC5348 0AA02 0AA0 dou ble fan Max permissible supply air temperature 55 C 55 55 C Fan control Temperature controlled fan unit will be switched on depending on supply air temperature and CPU load The fan bat...

Page 118: ...lashes red yellow 2 Hz Switch off the power supply and eliminate the fault Then switch the power supply back on Note If the SIMOTION D4x5 2 needs to be cooled fan switches on with temperature control and this is not possible due to a fan battery module having been removed or being faulty the module state will change to the RESET state after approximately 1 minute 7 segment display shows 8 This sta...

Page 119: ...UN Single fan PeripheralFaultTask TSI InterruptId _SC_PC_INTERNAL_FAILURE 205 TSI details 16 00000080 Diagnostic buffer entry Fan on the module is defective YES NO Double fan PeripheralFaultTask TSI InterruptId _SC_PC_INTERNAL_FAILURE 205 TSI details 16 00004000 Diagnostic buffer entry There is no redundant fan available NO YES Failure of both fans dur ing RUN Double fan PeripheralFaultTask TSI In...

Page 120: ...n on the module is defective All of the fans in a fan battery module have failed There is no redundant fan available This message only occurs in the case of modules that support double fan battery modules with a redundant fan The message occurs If it is only the redundant fan that has failed on a double fan battery module or If a single fan battery module is connected but the module also supports ...

Page 121: ...ilable Examples D4x5 2 NOT_EXISTING No fan available Example D425 and D435 without optional fan 1 Value for SIMOTION D4x5 2 is updated dynamically References You will find detailed information on setting up Taskstartinfo TSI in the SIMOTION Runtime Basic Functions Function Manual 5 4 4 Response to overtemperature Operation at overtemperature reduces the module service life and can result in damage...

Page 122: ...ds the 1st temperature threshold overtemperature Call of the PeripheralFaultTask TSI InterruptI _SC_PC_INTERNAL_FAILURE 205 TSI details 16 00000002 Diagnostic buffer entry Temperature exceeded in the housing falls below the 1st tempera ture threshold minus a hystere sis of approx 5 C Call of the PeripheralFaultTask TSI InterruptId _SC_PC_INTERNAL_FAILURE 205 TSI details 16 00000004 Diagnostic buff...

Page 123: ...all SIMOTION SCOUT on your PG PC see the SIMOTION SCOUT Configuration Manual Note The software configuration is described in this manual based on SIMOTION SCOUT and SIMATIC STEP 7 Version V5 x Information of configuration of the SIMOTION D Control Units in the Engineering Framework Totally Integrated Automation Portal SCOUT in the TIA Portal you will find in the configuration manual SIMOTION SCOUT...

Page 124: ... insert a SIMOTION D4x5 2 1 Select the Project New menu command 2 In the New Project dialog box assign a name and confirm with OK A new folder with the name of the project will be created in the project navigator Parameter assignment addressing 6 2 Creating a project and configuring the communication SIMOTION D4x5 2 124 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 125: ...445 1 D455 2 SINAMICS version Select the SINAMICS Integrated version if several drive versions are available for a SIMOTION version Insert a CBE30 2 Selection of a CBE30 2 only for D4x5 2 DP PN 6 The Open HW Config option can be used to select whether HW Config should be opened in the next step e g in order to insert a CX32 2 controller extension 7 Confirm the Insert SIMOTION Device dialog with OK...

Page 126: ...s Rename the new subnet or accept the default name by clicking OK 2 Select the new Ethernet subnet which is now displayed in the Properties Ethernet Interface dialog box 3 Enter the required addresses in the IP address and Subnet mask fields of the Properties Ethernet Interface dialog box Change to the Network node field and define whether you are going to use a router and if yes enter the router ...

Page 127: ...x5 2 via PROFIBUS You can configure and parameterize your system Note If you do not use the factory settings you must configure the PROFIBUS interfaces in HW Config Please make sure that the S7 online access has been activated PG PC connection must be yellow and bold in NetPro Inserting a further SIMOTION device If you insert a further SIMOTION device using Insert SIMOTION device the PG PC interfa...

Page 128: ...ON SCOUT See also Establishing a PG PC assignment Page 141 6 2 3 Configuring the Ethernet PG PC interface Requirement The following requirements must be satisfied in order to configure the PG PC interface You have completed the Insert SIMOTION Device dialog box with OK A PG PC has not yet been configured in the project If these requirements have been satisfied you can configure the interface for t...

Page 129: ...configure and parameterize your system Note If you want to change the default settings for IP addresses and the transmission rate you must configure the Ethernet interfaces in HW Config and NetPro Please make sure that the S7 online access has been activated PG PC connection must be yellow and bold in NetPro Inserting a further SIMOTION device If you insert a further SIMOTION device using Insert S...

Page 130: ...to SIMOTION devices SIMOTION Utilities Applications is part of the scope of delivery of SIMOTION SCOUT 6 2 4 Representation of SIMOTION D4x5 2 in HW Config Once you have created a project and inserted a SIMOTION D4x5 2 as module HW Config opens automatically if parameterized In HW Config the SIMOTION D4x5 2 units are shown with the SINAMICS Integrated and the interfaces Figure 6 4 Representation o...

Page 131: ...nt name in the engineering software than on the module lettering is replaced by x Example PN IE lettering on module PNxIE as shown in SCOUT HW Config NetPro Parameter assignment addressing 6 2 Creating a project and configuring the communication SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 131 ...

Page 132: ...ion commissioning and operator control and monitoring while the bus is in operation Examples Programming devices operator control monitoring devices Slaves passive bus nodes These devices may only receive acknowledge and transfer messages to a master when so requested Examples SINAMICS drives I O modules Functions on PROFIBUS DP The functional scope can differ between DP masters and DP slaves The ...

Page 133: ...s Application synchronized to DP master X136 application controls synchronization to DP slave X126 Internal drive is synchronous with external cycle clock Cycle clock X136 cycle clock DP Integrated DP master DP slave synchronization mecha nisms DP master iso chronous DP slave iso chronous Application synchronized to DP master X126 application controls synchronization to DP slave X136 Internal driv...

Page 134: ...ve cycle clock None DP slave not isochronous DP slave not isochronous Application synchronized to internal drive cycle clock None DP slave iso chronous DP slave not isochronous Application synchronized to DP slave X126 can be moni tored by the application Internal drive is synchronous with X126 DP slave synchroniza tion mechanisms DP slave not isochronous DP slave iso chronous Application synchron...

Page 135: ...SIMOTION D4x5 2 are based on the DP cycle of SINAMICS Integrated which must be set in HW Config To do so click the SINAMICS block on the integrated PROFIBUS The DP Slave Properties dialog box opens You can adjust the DP cycle of the SINAMICS Integrated on the Isochronous mode tab Table 6 2 SIMOTION D4x5 2 value range D425 2 DP D425 2 DP PN D435 2 DP D435 2 DP PN D445 2 DP PN D455 2 DP PN DP cycle ...

Page 136: ...d SINAMICS Integrated runs synchronously to the slave cycle clock This assumes that a slave cycle clock exists and synchronization with the slave cycle clock has been achieved If this is not the case the system cycle clocks are acquired from an internal replacement cycle clock When the project is downloaded the cycle clock configuration is downloaded to the SIMOTION D4x5 2 and automatically set ac...

Page 137: ...n run in different IPO levels Different cycle clocks and phase offsets are tolerated by the system Note The IPO cycle clock of the IPO in which the synchronous operation technology object runs must be set equal to the cycle clock of the isochronous external DP slave interface The second external DP interface can be operated as an isochronous master while the other is an isochronous slave in order ...

Page 138: ... that of the cycle clock of the internal DP interface The master values are transmitted via the DP bus Further nodes can also be connected to the DP bus e g DP drives distributed I Os etc 6ODYH LQWHUIDFH WHUQDO 3 GULYH RSWLRQDO WHUQDO 3 GULYH 3 PV 0DVWHU LQWHUIDFH 6 QFKURQRXV PDVWHU H J 3 3 F FOH PV 6HUYR PV 6 027 21 QWHUQDO 3 PV 6HUYR PV QWHUQDO GULYH 0DVWHU LQWHUIDFH 3 EXV PDVWHU YDOXH EXV 3 F F...

Page 139: ...ALM CXs TMs etc this can result in a reduction in the number of axes e g from six to five servo drives It can also result in a reduction of the quantity structure for vector and V f controlled drives CBE30 supports a minimum send cycle clock of 500 μs The SINAMICS Integrated can therefore only be operated with 250 µs or 375 µs if isochronous communication has not been configured for the CBE30 6 3 ...

Page 140: ...he settings The new subnet is now displayed in the Properties PROFIBUS Interface DPx dialog You can now connect the new subnet to the corresponding PROFIBUS interface Follow the same steps to configure the second PROFIBUS interface A graphical representation of the PROFIBUS subnet you have created is shown in HW Config Note PROFIBUS DP functionality is both equidistant and isochronous in nature As...

Page 141: ...s PG PC Note PROFIBUS DP functionality is both equidistant and isochronous in nature As such it can guarantee that bus cycles will have exactly the same length and ensures deterministic behavior Applications Connecting drives or synchronized I O devices See also SIMOTION Runtime Basic Functions Function Manual Chapter Isochronous I O processing on fieldbus systems 6 3 9 Establishing a PG PC assign...

Page 142: ...access by clicking the appropriate checkbox 5 Click OK to accept the settings The PG PC connection to the configured network is displayed again in bold and yellow 6 Save and compile the changes and download them to the SIMOTION D4x5 2 You can now go online via the PG PC once again Alternatively you can make the assignment in SIMOTION SCOUT by clicking the Assign PG PC button This calls the propert...

Page 143: ...n the range 0 to 31 The data transmission rate on the MPI bus can be set to any value for the SIMOTION D4x5 2 Communication attempt unsuccessful If communication cannot be established at all or if it cannot be established with individual nodes on the MPI bus check the following Is the transmission rate setting for the D4x5 2 used for all nodes Are there any loose plug connections Are all bus segme...

Page 144: ...RQRXV FRPPXQLFDWLRQ 57 FRPPXQLFDWLRQ 6WDQGDUG FRPPXQLFD WLRQ FOH FOH WLPH ZLQGRZ FOH Q 57 GDWD 57 DWD 7 3 3 GDWD 7 3 3 7 3 3 7 3 3 Figure 6 7 PROFINET communication cycle Isochronous real time Ethernet STEP 7 can be used to configure PROFINET devices supporting data exchange via isochronous real time Ethernet IRT IRT telegrams are transferred deterministically via planned communication paths in a ...

Page 145: ...esulting updating time IRT runs in parallel to real time and TCP IP communication Apart from IRT communication for which a defined bandwidth is reserved within the update time RT communication and TCP IP communication are also permitted within the update time With RT communication real time communication the cyclic data is transferred between I O controller and I O device but without best possible...

Page 146: ... by the Redundancy Manager The switchover times depend on The actual topology The devices used and The network load in the relevant network The typical reconfiguration time of the communication paths for TCP IP and RT frames in the event of a fault is 200 ms In most systems the switchover time of MRP is far above the PROFINET update time for cyclic data so that a failure for cyclic data is detecte...

Page 147: ... two Ethernet nodes may be between the sync master and the redundant sync master If the redundant sync master is used together with MRPD it is recommended that the redundant sync master be connected directly to the sync master and the two nodes located in a shared cabinet so that the cable connection between both nodes is protected If there is an interruption in the link between the sync master an...

Page 148: ...implemented If the electric axes have to be split into two performance classes on the servo level fast servo slow servo Note If the axes have to be split into two performance classes usually a split on the IPO level IPO IPO_2 is sufficient a split on the servo level Servo Servo_fast is only required in exceptional circumstances The reference variable calculation motion profile calculation of the a...

Page 149: ...DP PN D445 2 DP PN D455 2 DP PN Servo 0 5 ms 0 5 ms 0 5 ms 0 25 ms 0 5 ms for V4 5 0 25 ms 0 5 ms for V4 5 0 25 ms 0 5 ms for V4 5 Servo_fast Servo6 2 2 2 0 25 ms 0 75 ms 0 25 ms 0 75 ms 0 125 ms 0 5 ms V4 5 0 25 ms 0 75 ms IPO cycle clock D425 2 DP D425 2 DP PN D435 2 DP D435 2 DP PN D445 2 DP PN D455 2 DP PN IPO 0 5 ms 0 5 ms 0 5 ms 0 25 ms 0 5 ms for V4 5 0 25 ms 0 5 ms for V4 5 0 25 ms 0 5 ms ...

Page 150: ...cycle clock when using two servos See also SINAMICS manuals Note The DCC tasks T1 T3 are always assigned to Servo IPO or IPO_2 You can also display the basic cycle clock used in HW Config You can also activate the Servo_fast IPO_fast there when required Parameter assignment addressing 6 5 Configuring PROFINET IO SIMOTION D4x5 2 150 Commissioning and Hardware Installation Manual 03 2018 A5E33441636...

Page 151: ...n activate use of the Servo_fast IPO_fast in the Isochronous tasks tab The basic cycle clock for the Servo and if parameterized the basic cycle clock for the Servo_fast is displayed Parameter assignment addressing 6 5 Configuring PROFINET IO SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 151 ...

Page 152: ...Axis Electrical Hydraulic External Encoder Function Manual 6 5 2 2 Setting of the cycle clocks one servo activated default Setting the DP cycle in HW Config To set the DP cycle of the SINAMICS Integrated double click the SINAMICS block on the integrated PROFIBUS in HW Config The DP Slave Properties dialog box opens You can adjust the DP cycle of the SINAMICS Integrated on the Isochronous mode tab ...

Page 153: ...vo cycle clock 1 ms The PROFIBUS cycle clock can be operated relative to the PROFINET send cycle clock at a ratio of 1 1 to 16 1 The table below shows the possible ratio settings for the SIMOTION D4x5 2 system cycle clocks based on the DP cycle of the SINAMICS Integrated or PROFINET send cycle clock Table 6 6 Ratios of the system cycle clock when one servo is used Cycle clock name Settable factors...

Page 154: ... below shows the possible ratio settings for the SIMOTION D4x5 2 system cycle clocks based on the DP cycle of the SINAMICS Integrated or PROFINET send cycle clock Table 6 7 Ratios of system cycle clocks two servos Cycle clock name Settable factors Reference cycle clock Servo_fast 1 Send cycle clock of the onboard PROFINET IO in terface X150 IPO_fast 1 2 4 Servo_fast Servo 1 PROFIBUS DP bus cycle c...

Page 155: ...D4x5 2 cannot participate as sync slave when Servo_fast IPO_fast is used If the PROFINET interface is configured as sync slave the faulty configuration is indicated via a diagnostic buffer entry and the controller goes into starting inhibit Setting the bus cycle clocks See Section Setting of the cycle clocks one servo activated default Page 152 This procedure is described in Setting the DP cycle i...

Page 156: ...ated with different send cycle clocks and assigned different isochronous tasks Servo and Servo_fast Devices are to receive an independent IP address area or NameOfStation e g higher level network as plant network local network for machine module nodes in the local network can be addressed separately from the nodes in the plant network I device and controller are to be operated isochronously at the...

Page 157: ...ntity structure for PROFIsafe on PROFINET is therefore not increased by using a second PROFINET interface If Servo_fast is not used the servo isochronous devices can be assigned to both PROFINET interfaces A redundant sync master is not permitted in the SYNC domain of the onboard PROFINET interface if both PROFINET interfaces are operated isochronously and the CBE30 2 is configured as a sync slave...

Page 158: ...125 μs send cycle clock is only supported by the onboard PROFINET interface X150 X150 can only be used as a PROFINET IO controller not as an I device Only one port can be used on X150 the other two ports must therefore be deactivated in the interface properties of X150 The following then applies The deactivated ports also cannot be used for TCP IP and UDP communication No MRP MRPD media redundancy...

Page 159: ...conditions that have to be met see the relevant product documentation Further information You will find further information on configuration in the SIMOTION Communication System Manual 6 5 3 Properties of PROFINET Properties The onboard PROFINET IO interface supports the parallel operation of IRT isochronous real time Ethernet Operation of IRT I O e g ET 200SP Operation of a SINAMICS S120 as an IR...

Page 160: ...hich PROFINET nodes are sync masters clock generators and sync slaves 5 Specify the send clock Describes the time during which a PROFINET IO device exchanges user data with the PROFINET IO controller 6 Configure the direct data exchange The direct data exchange specifies which address areas are to be used for sending and receiving respectively Additional references You will find a detailed descrip...

Page 161: ...ong to separate S7 subnets SIMOTION D4x5 2 does not have any IP router functionality it does not forward the telegrams from one IP subnet to another The features of the Ethernet interfaces are as follows TCP IP timeout parameters can be set jointly for all Ethernet PROFINET interfaces HW Config Double click the D4x5 module Ethernet extended tab The transmission rate duplex can be set separately fo...

Page 162: ...N IE NET EnumInterfaceID IE_02 1 The interfaces X120 PN IE OP X150 PN and X1400 PN CBE30 2 cannot be used We recommend only using the new system functions in the future Routing Services via TCP are supported for all Ethernet interfaces From the two Ethernet interfaces S7 routing is possible to the PROFIBUS interfaces and PROFINET interfaces As well as between the Ethernet interfaces IP routing fro...

Page 163: ...address Subnet mask Router address 192 168 2 1 255 255 255 0 0 0 0 0 D4x5 2 as delivered IP address Subnet mask Router address 0 0 0 0 0 0 0 0 0 0 0 0 Note The IP addresses 192 168 215 240 to 192 168 215 255 are reserved for internal communication in the SIMOTION D4x5 2 subnet mask 255 255 255 240 When configuring the external Ethernet interfaces X127 P1 X120 P1 and X130 P1 make sure that the inte...

Page 164: ... You can configure the Ethernet connection in the Options tab Recommendation Use the default setting Automatic setting With Automatic setting the baud rate and duplex operating mode are automatically aligned with the connection partner The autocrossing functionality is also available so that you can use crossed and uncrossed cables If transmission is to be set manually not only must the connection...

Page 165: ...ialog is displayed 4 Click the New button The New Industrial Ethernet subnet dialog is displayed In this dialog box you can change the name of the new subnet or confirm the default setting with OK 5 The newly created Ethernet subnet is now displayed under Subnet in the Properties Ethernet Interface dialog box and must be selected 6 In this dialog box enter the required addresses for IP Address and...

Page 166: ... following requirements must be met SIMOTION D4x5 2 is wired You have assigned the communication parameters You are online Procedure The IP addresses and MAC addresses of SIMOTION D4x5 2 can be displayed as follows via SIMOTION SCOUT 1 Right click the module 2 Select Target device Device diagnostics in the context menu The addresses are displayed as follows e g for SIMOTION D4x5 2 DP PN X127 P1 PN...

Page 167: ...thernet Edit Ethernet node in HW Config and browsing to Online accessible nodes Using the system function _getIpConfig Note The MAC address is listed on the nameplate on the front of the module Parameter assignment addressing 6 6 Configuring an Ethernet subnet SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 167 ...

Page 168: ...Parameter assignment addressing 6 6 Configuring an Ethernet subnet SIMOTION D4x5 2 168 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 169: ...lication correspond to the ones used in the system 7 1 1 Symbolic assignment adaptation Symbolic assignment As of V4 2 SIMOTION supports the symbolic assignment on SINAMICS drive objects DOs during the configuration of technology objects TO and I Os This simplifies the configuration of the technological relationships including the communication between controller and drive With the symbolic assign...

Page 170: ... separately configured and optimized by a drive expert The technology objects to be symbolically assigned later to the drive objects via an interconnection dialog box Note The previous methods of drive axis and I O configuration are still available Symbolic assignment must be deactivated for these methods For newly created projects the symbolic assignment is used by default If projects V4 2 are up...

Page 171: ...to the controller and with the exception of the non existent drives test it Compared to a procedure with temporarily created virtual axes axes without assigned drive have the advantage that the configuration data is completely available and do not require a virtual axis real axis reconfiguration Simulation of axes The axis simulation can also be used to test the user program You can find a script ...

Page 172: ... extension CX32 2 CX32 As of SIMOTION V4 2 SINAMICS S110 CU305 As of SINAMICS V4 3 SINAMICS S120 CU310 2 CU310 CU320 2 CU320 As of SINAMICS V4 4 As of SINAMICS V2 6 2 As of SINAMICS V4 3 As of SINAMICS V2 6 2 See also Only the drive configuration by means of symbolic assignment is described in this documentation On the Internet you can find documentation of older SIMOTION versions at https support...

Page 173: ...ns describe how a SIMOTION D4x5 2 including SINAMICS Integrated is configured The described procedure also applies when CX32 2 controller extensions are used The Section Configuring a CX32 2 also describes the step by step commissioning with a CX32 2 controller extension The advantage of a step by step configuration is that the location and cause of an error are easier to identify 2 Test a drive w...

Page 174: ...onfiguration is only loaded to the PG selected in the project tree which means that the function needs to be performed separately for each D4x5 2 CX32 2 and each SINAMICS Integra ted Copy RAM to ROM Copying from RAM to ROM is only performed for the device selected in the project tree which means that the function needs to be per formed separately for each D4x5 2 CX32 2 and each SINAMICS Integrated...

Page 175: ...ct in the hardware configuration You have configured the communication between the SIMOTION D4x5 2 and the PG PC See Section Creating a project and configuring the communication Page 124 Procedure The offline configuration involves the following steps Accessing the drive wizard Page 176 Configuring components Page 177 Downloading the project to the SIMOTION D4x5 2 by means of one of the following ...

Page 176: ...ure should be used as for the integrated drive of the SIMOTION D4x5 2 control unit Note Take note of all the necessary safety precautions and rules governing connections which can be found in the latest SINAMICS S120 documentation on the SIMOTION SCOUT DVD Requirement You have already created a project and have inserted a SIMOTION D4x5 2 Procedure To call the drive wizard for the configuration of ...

Page 177: ...mmissioning Manual and in Section Quantity structures Page 327 It should be noted for example that mixed operation of servo and vector is not possible although mixed operation of servo and vector V f is possible Failure to comply with the rules listed in this manual will result in errors that are not output until the download is performed rather than at the configuration stage Commissioning softwa...

Page 178: ...s displayed as drive object below the Control Unit in the project navigator and can be configured there 2 In the Insert Infeed dialog box select whether you want to use an infeed with or without a DRIVE CLiQ connection If the DC link has an external supply select No no DRIVE CLiQ connection Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 178 Commissio...

Page 179: ...f you have selected an uncontrolled infeed without a DRIVE CLiQ connection omit steps 3 to 6 below Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 179 ...

Page 180: ...ive object and select a type for your infeed e g Active Infeed Figure 7 3 Selecting the infeed type Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 180 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 181: ...he information to limit the number of infeeds displayed for example using Type Figure 7 4 Selecting an infeed Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 181 ...

Page 182: ...e Infeed Drive Object Additional Data dialog box Figure 7 5 Making settings for the infeed Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 182 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 183: ...n selected SIMOTION SCOUT uses PROFIdrive telegram 370 by default This telegram is also used by the system function _LineModule_control to control the infeed You can find further information on control of the infeed in Section Activating the infeed Line Module Page 267 If you are using a CX32 2 controller extension also see the information in Section Interconnecting the infeed Operation signal on ...

Page 184: ...re the drive Figure 7 7 Configuring a drive Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 184 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 185: ...ct the type of drive object servo or vector Figure 7 8 Drive properties Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 185 ...

Page 186: ...e control type Here you can select the V f control under drive objects type vector Figure 7 9 Control structure Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 186 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 187: ...number to select your Motor Module from the list Figure 7 10 Selecting a power unit Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 187 ...

Page 188: ...n signal will appear The next dialog box allows you to select the source of the infeed s operation signal Figure 7 11 Selecting the infeed operation signal Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 188 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 189: ...ed You specify the motor in the following dialog boxes Either by selecting a standard motor from the list Or by entering the motor data Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 189 ...

Page 190: ...ia a fully digital communication interface DRIVE CLiQ In this way motor encoder and temperature signals as well as electronic rating plate data such as unique article numbers rated data voltage current torque can be transferred directly to the Control Unit Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 190 Commissioning and Hardware Installation Manu...

Page 191: ...Figure 7 13 Selecting a motor 2 Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 191 ...

Page 192: ...ding brake if installed Figure 7 14 Motor holding brake Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 192 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 193: ...er in the Encoder Selection via Motor Order Number dialog box Figure 7 15 Selecting a motor encoder 1 Figure 7 16 Selecting a motor encoder 2 Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 193 ...

Page 194: ...ngs be made automatically by the engineering system You can also make the settings manually for the process data exchange by selecting User defined Information about the manual setting options can be found in the online help and in the manuals for the SINAMICS S120 drive system Figure 7 17 Configuring the process data exchange After you have configured all of the settings in the drive wizard the S...

Page 195: ...Figure 7 18 Finishing the drive Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 195 ...

Page 196: ...n in the project navigator You will find an overview of the configured SINAMICS components under SINAMICS_Integrated Topology Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 196 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 197: ...ve not yet configured your SIMOTION project i e created ST programs assigned execution levels etc complete this step first Note You can only perform a project download in the STOP operating mode and for all target devices with which you are ONLINE You cannot download to drives that cannot be configured in SCOUT e g MASTERDRIVES The project data is loaded to all the devices connected ONLINE and the...

Page 198: ... 1 Save and compile the project 2 Go online Commissioning software 7 2 Performing the configuration for the D4x5 2 offline SIMOTION D4x5 2 198 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 199: ...itially connect to the target system Download HW Config first to enable online access to the drives During the Download to target system process SIMOTION SCOUT automatically attempts to establish an online connection to SINAMICS Integrated Note If you have deselected the Drives option under Tools Settings Download in SIMOTION SCOUT you must download the configuration separately to each drive SINAM...

Page 200: ... SCOUT you can call the Load to file system function in the context menu of the SIMOTION device 1 Save and compile the project 2 Switch the SIMOTION D4x5 2 off 3 Remove the CF card and insert it into a card adapter The card adapter must be connected to a PG PC 4 In the SCOUT project select the SIMOTION D4x5 2 device that you want to download to the CF card 5 Click Load to file system in the contex...

Page 201: ...shing RDY LED Go offline with SCOUT and switch the 24 V supply off on POWER ON at the respective components for initialization CBE30 2 option board During the firmware update the OPT LED of the SIMOTION D module and the SYNC LED of the CBE30 2 flash green 7 2 6 Loading a project including sources and additional data Overview It is possible to download additional data e g sources to the target devi...

Page 202: ...to archive the SIMOTION project on the CF card 1 Open SIMOTION SCOUT and select the Project Archive menu command 2 In the Archive dialog box select the SIMOTION project and save it to your drive PG PC 3 Open the project 4 Go online with the SIMOTION D4x5 2 5 In the project navigator select the SIMOTION D4x5 2 and select the Target system Load Save archive project on card menu command 6 In the dial...

Page 203: ...ted and wired You have created a project in SIMOTION SCOUT and inserted a SIMOTION D4x5 2 in the project You have configured the communication between the SIMOTION D4x5 2 and the PG PC See Section Creating a project and configuring the communication Page 124 Procedure The online configuration involves the following steps Establish the online connection Page 203 Starting automatic configuration Pag...

Page 204: ...hed automatically Result You can now run automatic configuration on the SINAMICS Integrated See Section Starting the automatic configuration Page 204 Additional references Further information about establishing an online connection to the programming device PC can be found in the following documentation SIMOTION SCOUT Configuration Manual SIMOTION SCOUT Online Help SIMOTION Utilities Applications ...

Page 205: ...in the First commissioning state the factory settings are restored after acknowledging a prompt 4 The drive object types can now be selected via a further dialog box Figure 7 23 Selecting the drive object type 5 Select whether a servo or vector type drive object is to be used Commissioning software 7 3 Performing an online configuration for the D4x5 2 SIMOTION D4x5 2 Commissioning and Hardware Ins...

Page 206: ...n FW update running RDY LED flashes slowly 0 5 Hz FW update complete RDY LED flashes quickly 2 Hz POWER ON required These flashing patterns are also displayed by the yellow RDY LED on the SIMOTION D CX32 2 and indicate that a firmware update is being carried out on components connected to the SIMOTION D CX32 2 or that all components have completed the firmware update Components requiring POWER ON ...

Page 207: ... completed 8 Execute the Copy RAM to ROM function on the D4x5 2 and on the SINAMICS Integrated This saves the project on the CF card so that it does not need to be reloaded after switching off and on Commissioning software 7 3 Performing an online configuration for the D4x5 2 SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 207 ...

Page 208: ...tor with real configuration You must then If required reconfigure SINAMICS components e g components without a DRIVE CLiQ interface such as an encoder connected via SMCxx Assign the TO axis to Drive Commissioning software 7 3 Performing an online configuration for the D4x5 2 SIMOTION D4x5 2 208 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 209: ... the configuration for the D4x5 2 offline Page 175 The amount of editing work involved depends on the components used For example in the case of a motor with a DRIVE CLiQ interface the motor and encoder type are identified automatically 7 3 5 Downloading a project to the SIMOTION D4x5 2 After you have performed the reconfigurations you must download the configuration to the SIMOTION D4x5 2 incl SI...

Page 210: ...g in order to enable online access to SINAMICS Integrated During the Download to target system process SIMOTION SCOUT automatically attempts to establish an online connection to SINAMICS Integrated Note If you have deselected the Drives option under Tools Settings Download in SIMOTION SCOUT you must download the configuration separately to each drive SINAMICS Integrated CX32 2 etc To do this selec...

Page 211: ... easy to interconnect to the drives of a CX32 2 SIMOTION CX32 2 is automatically also upgraded when the SIMOTION D4x5 2 is upgraded 7 4 2 Basic principles of the CX32 2 Basic principles of the CX32 2 Each CX32 2 is entered as a separate DRIVE object in the project navigator on the level of SINAMICS Integrated In principle a CX32 2 can be configured the same way as SINAMICS Integrated Communication...

Page 212: ...rive components which were configured offline must also be actually available and connected to the correct DRIVE CLiQ port Only when there are no topology errors Will the download be successful where a project created offline is loaded to the target system Will the system startup be successful To be able to go online on a CX32 2 at least the HW Config configuration must be loaded to the D4x5 2 and...

Page 213: ... displayed with the PROFIBUS address The PROFIBUS address is assigned automatically See the table below Select the relevant DRIVE CLiQ port by selecting the relevant PROFIBUS address in this example PROFIBUS address 15 Figure 7 27 Inserting the CX32 2 in HW Config Commissioning software 7 4 Configuring a CX32 2 SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 213...

Page 214: ...nfiguration Where configuration is being performed offline configure the drive components infeed motor modules motor encoder terminal modules etc by running through the drive wizards for the SINAMICS Integrated or CX32 2 After you have done this carry out commissioning Automatic commissioning During the automatic commissioning the drive components that are physically connected to a SIMOTION D are ...

Page 215: ... SINAMICS Integrated Because the CX32 2 is connected to the SINAMICS Integrated of a SIMOTION D4x5 2 via DRIVE CLiQ it is also displayed in the topology tree of the SINAMICS Integrated All inserted CX32 2s are displayed in the SINAMICS Integrated topology without their subtopology Figure 7 29 SINAMICS Integrated topology example of D455 2 DP PN Commissioning software 7 4 Configuring a CX32 2 SIMOT...

Page 216: ...result in a download or system power up not being possible 7 4 5 CX32 2 offline configuration Options The following options are available for commissioning a project created offline Loading a project created offline to the target system Loading a project created offline to the CompactFlash Card Commissioning software 7 4 Configuring a CX32 2 SIMOTION D4x5 2 216 Commissioning and Hardware Installat...

Page 217: ...figuration from RAM to ROM with Copy RAM to ROM 5 Select Connect target device in the SINAMICS Integrated context menu You will then be connected to the SINAMICS Integrated online 6 Load the parameterization by selecting Target device Download in the SINAMICS Integrated context menu 7 Copy the parameterization from RAM to ROM with Copy RAM to ROM 8 Then select Load CPU drive unit to PG to load the...

Page 218: ...nd CX32 2 drive components must have been configured already see Preparing for configuration Page 212 The actual topology must correspond with the reference topology Procedure 1 Select Load to file system in the SIMOTION D4x5 2 context menu 2 Select Normal save and click the Select target button Select your card reader s drive and confirm with OK 3 If a project has already been saved to the CF car...

Page 219: ...ation from RAM to ROM with Copy RAM to ROM 5 Select Connect target device in the SINAMICS Integrated context menu You will then be connected to the SINAMICS Integrated online 6 Perform Automatic Configuration on the SINAMICS Integrated This may take several minutes depending on the number of components connected The SINAMICS Integrated is now ready for operation RDY LED flashes green at 0 5 Hz The...

Page 220: ...ystem power up not being possible 7 4 7 CX32 2 configuration information This section contains configuration tips relating to a number of features which are specific to operating the CX32 2 together with the D4x5 2 7 4 7 1 CX32 2 power up Powerup times The CX32 2 does not require its own CF card The firmware and the parameterization are stored centrally on the SIMOTION D CF card After a firmware c...

Page 221: ...interconnected with the Infeed operation signal from the drives Drive 1 n via p0864 There is an internal communication channel available for the CX32 2 controller extension drive system 2 via which the following signals from the SIMOTION D4x5 2 control unit can be automatically interconnected to the CX32 2 controller extensions Closed loop control operation of the Line Module connected to the SIMO...

Page 222: ...ter r8510 0 of the CX32 2 Using the expert list or the drive wizard interconnect parameter p0864 drives on CX32 2 to parameter r8510 0 of the CX32 2 controller extension Figure 7 31 Interconnecting the infeed operation signal Commissioning software 7 4 Configuring a CX32 2 SIMOTION D4x5 2 222 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 223: ...ng the project Replacing the SIMOTION controller Page 347 FW update The components firmware is upgraded or downgraded automatically based on the firmware version on the CF card and the firmware version on the SINAMICS components DRIVE CLiQ components CBE30 2 TB30 Power Modules etc The update can take several minutes and its progress is tracked by corresponding messages appearing in the alarm windo...

Page 224: ...estoring deleting SINAMICS NVRAM data Page 233 D435 2 D445 2 D455 2 D425 2 replacement Drag and drop operations can be used to perform a D435 2 D445 2 D455 2 D425 2 module replacement in HW Config Please note that it will not be possible to replace a D435 2 D445 2 D455 2 with a D425 2 if a CX32 2 has been configured with the address 14 or 15 A D425 2 does not have DRIVE CLiQ ports X104 X105 and th...

Page 225: ...s only permitted when PROFINET IO with IRT has not been configured Changing the DP cycle TDP Depending on the requirements in terms of the quantity structures and response times the DP cycle may need to be changed see also SIMOTION Runtime Basic Functions Function Manual In addition the minimum DP cycle for vector drives also depends on the speed controller cycle clock which in turn depends on the...

Page 226: ...work view 2 Select the General tab in the Inspector window and click Equidistance to display the parameters for the isochronous PROFIBUS The Activate isochronous bus cycle setting is permanently selected and cannot be edited The other parameters are set to default settings and can be edited Commissioning software 7 5 Additional information on configuring the SINAMICS Integrated SIMOTION D4x5 2 226...

Page 227: ...he DP slave in the Isochronous operation tab 2 For TI TO enter an integer multiple of the current controller cycle 3 For TDP enter an integer multiple of the speed controller cycle For drives on the SINAMICS Integrated TDP must always be TO 4 Enter TMAPC TDP exception you are working with cycle clock scaling i e position control cycle clock DP cycle 5 Use the Download project to target system menu...

Page 228: ... cycle clocks with an integer multiple of 125 µs are possible i e 375 µs or 500 µs instead of 400 µs for example The PROFIBUS Integrated of a D4x5 2 CX32 2 is always isochronous This means that a current controller sampling time of 400 µs is not possible With CU parameter p0092 1 the sampling times are pre assigned so that isochronous operation with a controller is possible Scenario 2 Current and ...

Page 229: ... the system p0112 0 expert is set automatically Manual setting With p0112 1 5 the sampling times current controller speed controller can be selected If sampling times are required which cannot be set using p0112 0 then you can directly set the sampling times using p0115 To do so p0112 must be set to 0 Expert p0112 0 enables the individual sampling times to be adjusted in p0115 Moreover with this s...

Page 230: ... S120 Control Units This means that events are recorded by default on the basis of operating hours rather than a particular time of day or date System runtime The entire system runtime is displayed in CU parameter p2114 p2114 0 indicates the system runtime in milliseconds After reaching 86 400 000 ms 24 hours the value is reset p2114 1 indicates the system runtime in days The counter value is save...

Page 231: ...ings tab of the Properties D4x5 2 dialog box Note This setting is automatically activated for new projects as of V4 2 and applies for all drive units connected to the D4x5 2 The SINAMICS clock is automatically synchronized with the SIMOTION clock for all drive units with configured telegram 39x The first time synchronization is performed after the SIMOTION D Control Unit has reached the RUN operat...

Page 232: ...AMICS clock must be stopped until the SINAMICS Time date has caught up with Time date to be set Adopting this procedure ensures that the sequence of SINAMICS diagnostic buffer entries remains the same even when the runtime differences are aligned The SINAMICS clock operates with a resolution of 1 ms A synchronization accuracy of 1 ms can be achieved for all bus cycle clocks that can be divided exa...

Page 233: ... time and the time of the drives is also immediately reset If the real time clock is reset by more than 60 seconds a diagnostic buffer entry is also made in the drive Time correction reset by correction value seconds After a resynchronization negative time jump greater than the threshold value cu p3107 0 1 the UTC time after synchronization cu p3107 2 3 the UTC time before synchronization is displ...

Page 234: ...s stored on the CompactFlash card of the S120 control unit Similar to the non volatile SIMOTION data an already existing PMEMORY ACX file is first renamed as PMEMORY BAK and then the PMEMORY ACX file is generated when you save the SINAMICS data If an error occurs during backup the BAK file can be used to restore the data Parameter p7775 is set to 0 at the end of the backup Restoring the NVRAM data...

Page 235: ...ded CU operating hours counter CU temperature and Safety logbook Parameter p7775 is set to 0 at the end of the restoration If the backup files are corrupt or no backup exists the job is acknowledged with an error value in parameter p7775 Deleting the NVRAM data The SINAMICS NVRAM data can only be deleted when none of the connected drives has a pulse enable The deletion of the NVRAM data is perform...

Page 236: ...2 Parameter change blocked see p0300 p0400 p0922 p7760 macro being executed 204 Write access not permitted 255 OK Job being executed If an error is detected during the execution of a parameter job the error cause is signaled via the parameter itself no message via the fault buffer Causes of errors for parameter jobs Table 7 7 Causes of errors of the parameter jobs Value Cause 10 Error occurred whi...

Page 237: ...SIMOTION SCOUT To do this select the SINAMICS Integrated the CX32 2 or the SINAMICS S120 control unit in the project tree Then select Target system Device diagnostics in the menu In addition the SINAMICS diagnostic buffer entries are also displayed in the D4x5 2 device diagnostics All D4x5 2 diagnostic buffer entries are displayed first followed by those for the SINAMICS Integrated and the CX32 2 ...

Page 238: ...r acyclic data exchange with SINAMICS drives this means you will have to coordinate the write read jobs with each other buffer management An interlock must be set to prevent the application or different parts of the application from sending overlapping jobs to the same PROFIdrive drive unit Additional references Additional information on how to use DP V1 services can be found in the SIMOTION Commu...

Page 239: ...ntegrated of the SIMOTION D4x5 2 does not support a reset via parameter p0972 A reset via p0972 is only supported by CX32 2 and SINAMICS Control Units You can use this method for example in the context of the implementation of modular machine concepts to force a restart of the CX32 2 controller extension only required for versions V4 3 See also the Motion Control basic functions for modular machin...

Page 240: ...ws 1 Go online and perform a project download The SINAMICS performs parameter calculations once 2 Perform an upload to the PG Target system Load Load CPU drive unit to PG 3 This transfers the parameter calculations of the drive to the PG The cycle clock ratios are then known in the engineering system 4 Go offline 5 Generate the configuration information Fast IO configuration again To do this selec...

Page 241: ...used via BiCo interconnections Communication via the CU Link is performed in the very fast DRIVE CLiQ basic cycle clock 0 r0110 0 with 125 µs The CU Link is therefore especially suitable for transmission of the signal Infeed ready between the SINAMICS Integrated of the SIMOTION D4x5 2 and the connected Controller Extensions CX32 2 CU Link cannot be used for communication with a CU320 2 For every C...

Page 242: ...ndividual Controller Extensions CX32 2 If data are to be exchanged between Controller Extensions CX32 2 this is only indirectly possible via the SINAMICS Integrated 2 8B LQN WR 6 1 0 6 QWHJUDWHG IRU DW RPPXQLFDWLRQ FKDQQHO H LVWV IRU HDFK L H XS WR 2 8B WR RQ S S S S S 8 LQN S U S U S U S S S U U U U U S U S U S U S S U X X X X Figure 7 35 CU Link communication channel Commissioning software 7 5 A...

Page 243: ...munication channel including DO CU_LINK It must be considered that the CU_LINK DOs can not directly be configured i e it is not possible to access the DO CU_LINK via an expert list to interconnect for example parameters Access to the DO CU_LINK is only indirectly possible via other DOs e g via the drive DO or the DO or the infeed Direct interconnection between two CU_Link DOs is therefore not poss...

Page 244: ...K RQO VRPH RI WKH DYDLODEOH SDUDPHWHUV 6 027 21 6 027 21 U U S U U S 6 027 21 2QERDUG 2 6 027 21 U U U 2 LQH 0RGXOH 2 LQH 0RGXOH 2 LQH 0RGXOH 2QERDUG 2 2 8B 2 8B 1 2 8B 1 U U U U S S S U S S S U U U Figure 7 37 Interconnection on the SINAMICS Integrated Transfer parameters p850x r851x DO CU_I Parameters p8500 p8505 and r8510 r8515 of the Control Unit DO CU_I are so called transfer parameters This ...

Page 245: ...ICS S120 S150 List Manual under Normalization Example Voltage V normalized acc to p2001 current A normalized acc to p2002 torque Nm normalized acc to p2003 temperature C normalized acc to p2006 the speed normalized acc to p2000 is normalized to rpm and therefore not normalized to an SI unit The same applies to power in kW For the data transfer via CU Link the data source and data sink should have ...

Page 246: ...ctions can be deleted by appropriate user configurations e g by configuration of the interconnection see the previous item If an existing interconnection is disconnected an information dialog box will be displayed to indicate this Figure 7 38 Information dialog box when an existing interconnection is disconnected The interconnection options via CU Link are explained below using an example Configur...

Page 247: ... S U U U S S U S U S U S U S 2 8B 1 S 2 8B 1 S 2 8B 1 3 5 2 6 1 4a 8 7 4b Figure 7 39 Configuration example Step 1 In the expert list of the CX32 2 X102 interconnect the infeed ready signal r0863 0 of the infeed on the DO CU_CX32 p8500 7 The status of the signal infeed ready is available on the CU Link communication channel and can be further interconnected via the DO CU_LINK Commissioning softwar...

Page 248: ...500 7 Step 3 In the DO CU_I of the SINAMICS Integrated the parameter cu p8500 7 internal is forwarded to the read parameter cu r8510 7 use of the transfer parameters Commissioning software 7 5 Additional information on configuring the SINAMICS Integrated SIMOTION D4x5 2 248 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 249: ...eed ready drive signal p0864 Step 5 p8500 7 from the DO CU_LINK X104 is interconnected with the parameter cu r8510 7 of the DO CU_I of the SINAMICS Integrated This interconnection can only be made via Diagnostics Interconnections Binector output BO because there is no expert list for the CU_LINK DOs Commissioning software 7 5 Additional information on configuring the SINAMICS Integrated SIMOTION D...

Page 250: ...l p0864 must be interconnected with the r8510 7 of the DO CU_CX32 of the CX32 2 Figure 7 42 Step 6 on CX32 2 interconnect the drive signal p0864 with the r8510 7 of the DO CU_CX32 of the CX32 2 Commissioning software 7 5 Additional information on configuring the SINAMICS Integrated SIMOTION D4x5 2 250 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 251: ...ons SINAMICS Safety Integrated Extended Functions for SIMOTION D or SINAMICS Safety Integrated Advanced Functions for SIMOTION D With the licenses the Safety Integrated Extended and Advanced Functions are licensed for drives on the SINAMICS Integrated of a SIMOTION D Control Unit as well as on the CX32 2 Controller Extensions Licensing method License for each drive with Safety Integrated Extended ...

Page 252: ...se regulation and how it impacts SIMOTION https support industry siemens com cs ww en view 104020777 SINAMICS S120 S150 The High output frequency license delivery release https support industry siemens com cs en en view 104020669 7 5 11 Support of motors with PT1000 temperature sensor Because of the discontinuation of the KTY84 130 temperature sensor SIMOTICS motors will be equipped with PT1000 te...

Page 253: ...4 4 with Serv ice Pack 1 which is required for the configuration of these three Motor Modules For details see also Link https support industry siemens com cs ww en view 109480497 Double Motor Mod ule 18 A D type 6SL3120 2TE21 8 AD0 Single Motor Module 30 A D type 6SL3120 1TE23 0 AD0 Single Motor Module 24 A C type 6SL3120 1TE22 4 AC0 Engineering SCOUT SCOUT TIA as of V5 1 and SIMOTION Runtime firm...

Page 254: ...nexpected movement of driven machine parts Make sure this presents no hazard to personnel or property Testing a drive with the drive control panel 1 Change to the configured drive in the Project Navigator and open the drive control panel by selecting Commissioning Control panel The drive control panel opens in the detail view Figure 7 43 Drive control panel 2 To display the control area and axis d...

Page 255: ...the infeed signal Closed loop control operation already has a BICO interconnection to the drive the infeed is permanently specified infeed selection and checkbox are grayed out The infeed must be switched on before the drive can move LM button switch infeed on off Figure 7 44 Assume_control_priority 4 Read the notes and confirm these with Accept 5 Activate the Enables checkbox to enable the drive ...

Page 256: ...rive rotates The current motor speed is displayed in Actual 8 Click Drive Off to stop the drive after you completed the test 9 Deactivate the enable and click the Give up control priority button to deactivate control from the PG PC In this state you can no longer make the drive rotate Commissioning software 7 6 Testing a drive with the drive control panel SIMOTION D4x5 2 256 Commissioning and Hard...

Page 257: ...erface to the drive actuator The TO axis processes the motion control commands from the user program e g MCC and coordinates the interface to the drives It executes control and motion commands and indicates statuses and actual values The TO axis communicates with an actuator drive or hydraulic valve via a fieldbus system PROFIBUS or PROFINET via PROFIdrive protocol or via a direct setpoint interfa...

Page 258: ... access the axis wizard Set the required technology and then click OK Figure 7 46 Inserting an axis 2 Set an axis type and if required configure the units Commissioning software 7 7 Creating and testing axes SIMOTION D4x5 2 258 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 259: ...Figure 7 47 Defining the axis type Commissioning software 7 7 Creating and testing axes SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 259 ...

Page 260: ... e g TO axis and loaded to the device the drives can be configured and optimized separately by a drive expert and the technology objects can be assigned symbolically later to the drive objects via an interconnection dialog box Create drive From the assignment dialog box a new drive can be created on an existing drive unit e g S120 CU320 2 or SINAMICS Integrated and assigned to the axis This allows...

Page 261: ...RDRIVES SIMODRIVE etc The address list in the All Addresses view provides an overview of the assignments to all interfaces of the TO axis From this view the assignments can also be changed via the Interconnection dialog box button Note The methods of the drive and axis configuration previously available in SCOUT versions V4 2 are still available Symbolic assignment must be deactivated for these me...

Page 262: ...is is displayed in the project navigator Figure 7 49 Axis wizard summary Note During system power up reference variables as well as drive and encoder data of the SINAMICS are automatically taken over for the SIMOTION configuration data of the SIMOTION technology objects TO axis and TO externalEncoder Encoder assignment With a position axis encoder 1 is also created on the TO axis motor encoder and...

Page 263: ...ctions by means of the TO Safety Info Data Block SIDB Predecessor of the DSDB for compatibility only The assignment is always made to the drive DO of the actuator of the axis The system automatically generates a telegram extension and the BICO interconnection of the relevant SINAMICS parameters Note The safety data blocks DSDB or SIDB are automatically configured by the engineering system and inte...

Page 264: ...ogram driven axis motions are initiated In the event of an error to test whether the individual axes and drives can be traversed from the axis control panel To traverse the axes for optimization purposes controller optimization To perform active homing To set and remove the axis enable To test an axis that has been created Requirement The following requirements must be fulfilled for testing The pr...

Page 265: ...ear indicating that the CPU has been put in the STOPU state A safety message appears in a further dialog box and must be accepted The activated Service function is then displayed via the LEDs RUN flashes green at 2 Hz and SU PF flashes yellow at 2 Hz Case 2 CPU in the RUN state as of SCOUT Kernel V4 4 Control priority can only be assumed if the axis is not in motion After accepting the safety mess...

Page 266: ...ntly specified infeed selection and checkbox are grayed out 6 To traverse the axis click the Position controlled traversing of the axis button 7 Enter a velocity and close the dialog box by clicking OK 8 Click the Start motion button to traverse the axis You can monitor the traversing motion under velocity and position Use Stop motion to stop axis movement again 9 To cancel the enable and switch o...

Page 267: ...used A distinction is made between Infeeds without DRIVE CLiQ connection Infeeds with DRIVE CLiQ connection 7 8 1 Infeed without DRIVE CLiQ connection The infeed is controlled via terminals on the line module e g DO Ready DC link is precharged and pulse enable is set These terminals must be connected to the SIMOTION D4x5 2 e g wire DO Ready of the infeed to X122 DI 0 of the D4x5 2 The enable signa...

Page 268: ...wizard Page 176 With message frame 370 the required BICO interconnections to the message frame are created automatically on the drive unit If an infeed with DRIVE CLiQ connection has already been created the infeed signal Closed loop control operation r863 0 is automatically interconnected to Infeed operation p0864 of the drive when drives are inserted only applies to drives that are attached to t...

Page 269: ...MOTION SCOUT engineering system You can find the FB at Drives SINAMICS For detailed information on the _LineModule_control FB refer to the SIMOTION SCOUT online help or the Standard Function for SINAMICS S120 Line Modules Function Manual CX32 2 Further information on how to use line modules with the CX32 2 can be found in Section Interconnecting the infeed Operation signal on the CX32 2 Page 221 A...

Page 270: ...eed on the SINAMICS Integrated is automatically communicated to the connected Controller Extensions and only has to be interconnecgted to the drives there For details see Section Interconnecting the infeed Operation signal on the CX32 2 Page 221 For the interconnection the CU Link DRIVE CLiQ data transfer channel can be used For this purpose it is necessary to configure the CU Link according to th...

Page 271: ...nment At Download project to target system At Save project and compile changes When setting up the communication the message frames BICO interconnections and addresses are set up for the entire project See also Message frame configuration Page 271 7 9 2 Message frame configuration Requirement You have configured the drive unit On the basis of this configuration one or more of the following actions...

Page 272: ...elegrams tab The dialog box lists all the available drive objects The possible setting options are described in the following When using the symbolic assignment the default setting does not have to be changed and no configuration performed Figure 7 52 Telegram configuration Commissioning software 7 9 Setting up addresses and message frames SIMOTION D4x5 2 272 Commissioning and Hardware Installatio...

Page 273: ...n the axis configuration Permit automatic address adaptation allows addresses to be adapted by the system in the case of address offsets for example Address offsets can occur for example if a telegram is extended and the adjacent addresses are already occupied by other telegrams With TM15 TM17 High Feature Automatic PROFIdrive telegram setting Automatic telegram extension and Automatic address ada...

Page 274: ...synchronization SIMOTION SINAMICS Use of onboard I Os of SIMOTION D CU or CX Use of cams and global measuring inputs System function _setDriveObjectSTW If the telegrams are defined manually symbolic assignment is deactivated a telegram 39x must be set up in the telegram configuration The telegram then has to be aligned with HW Config via Set up addresses If use of the functions stated above is not...

Page 275: ...ce of influences such as torsion backlash slip etc This can facilitate improved smoothing of mechanical influences by means of the closed loop control If you use a second encoder as a machine encoder you can work with the encoder changeover function External encoder You can use the external encoder to record an external master value for example Encoder for hydraulic axes Encoders for the implement...

Page 276: ...functional separation Figure 7 53 Configuration of a second encoder on the drive Encoder as drive object The configuration of an encoder as drive object drive object DO encoder has the advantage that this encoder can be used independently of a configured drive e g for acquisition of a master value The configuration is performed by inserting an encoder via the project navigator Figure 7 54 Configur...

Page 277: ...a PROFIdrive message frame encoder with message frame type 81 and 83 Encoder interface as a direct value in the I O area Additional references Detailed information is contained in the SIMOTION TO Axis Electric Hydraulic External Encoder Function Manual Commissioning software 7 10 Linking an additional encoder optional SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E334416...

Page 278: ...ignment partner after the selection Figure 7 55 Assignment of I O variables to the PROFIdrive message frame 7 11 2 Symbolic assignment of I O variables to drive parameters I O variables from the address list can be assigned to drive parameters using the assignment dialog Only parameters suitable for the data type of the I O variable are displayed If no data type is specified at the I O variable th...

Page 279: ...signment partners 2 Click the button in the parameter selection line to open the parameter list Figure 7 56 Assignment dialog for drive parameters Commissioning software 7 11 Symbolic assignment of I O variables PROFIdrive message frame drive parameters SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 279 ...

Page 280: ...igure 7 57 Dialog box for the DO and parameter selection 4 Click OK to accept the selection Commissioning software 7 11 Symbolic assignment of I O variables PROFIdrive message frame drive parameters SIMOTION D4x5 2 280 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 281: ...meters BICO source BICO_QD parameter number DWORD Output All CI parameters BICO sink Syntax of the assignment names A number of parameters separated by periods are specified for outputs SINAMICS side received data which can be interconnected with a number of BICO sinks If the transferred parameter is on another drive object DO the DO name precedes the parameter is used as a separator between the D...

Page 282: ...ion BICO interconnections The required BICO interconnections are made automatically I Os are intercon nected to message frame With predefined message frames e g 39x the BICO interconnections are made automatically With free message frame configuration with BICO the interconnection must be made by the user Parameterization of the I O functionality e g measuring input Parameterization via screen for...

Page 283: ...view of the configuration options for the I O terminals of various modules Table 7 14 Overview of the configuration of I O terminals Module Use of the I Os by Configuration of the I O terminals Supports symbolic assign ment SIMOTION SINAMICS SIMOTION D4x5 2 Terminal X122 X132 Terminal X142 X 1 X X On the drive unit CU On the D4x5 2 HW Config As of SIMOTION V4 2 SIMOTION D4x5 X 1 X On the drive uni...

Page 284: ...e interconnected on the drive side The configuration of the I O terminals is described in detail in the following Configuration of the D4x5 2 I Os terminal X122 X132 Page 284 Configuration of the D4x5 2 I Os terminal X142 Page 285 Configuration of the CX32 2 CU3xx TB30 TMxx I O terminals Page 286 7 12 1 1 Configuration of the D4x5 2 I Os terminal X122 X132 Procedure The I Os of terminals X122 and ...

Page 285: ...gram via a BICO converter Transfer of the output values and feedback of the input values is therefore subject to dead times and jitter For time critical applications use of measuring probes or cams is recommended Alternately the isosynchronous X142 onboard I Os I Os of TM15 TM17 or isosynchronous ET 200 I Os can be used 7 12 1 2 Configuration of the D4x5 2 I Os terminal X142 Procedure The I Os of ...

Page 286: ...me of 1 μs or 125 μs can also be set for digital inputs and measuring inputs The displayed logical address of a channel is only required when symbolic assignments are not used 7 12 1 3 Configuration of the CX32 2 CU3xx TB30 TMxx I O terminals The configuration is performed in a similar way as for the onboard I Os X122 X132 for the SIMOTION D4x5 2 i e the I Os can be BICO interconnected use as driv...

Page 287: ...I DQ timers are configured via the hardware configuration of STEP 7 or TIA Portal The properties of the I O channel can be configured in the parameterization dialog box for example Timer DI for use of the I O as measuring input input or Timer DQ for use of the I O as cam output Note For the technological use of the timer DIDQ you must operate the I O station isochronously on PROFINET ET 200SP time...

Page 288: ...uring can be performed simultaneously on several axes or external encoders with one measuring input De tailed information can be found in the SIMOTION Motion Control Output Cams and Measuring Inputs Function Man ual A detailed comparison of local and global measuring inputs as well as an overview of which modules support local or global measuring inputs can be found in the appendix in Section Conf...

Page 289: ... performed via drive parameters For further details see Section Configuration of drive related I Os without symbolic assignment Page 413 in the appendix SIMOTION Output Cams and Measuring Inputs Function Manual 7 13 3 Configuration of output cams cam tracks Overview The type of cam output must be selected during the configuration of the TO outputCam and TO camTrack Commissioning software 7 13 Conf...

Page 290: ... Actual cam output is performed in the servo cycle clock The resolution with respect to time of the cam output is generally reduced by the output cycle of the I O used The resolution is therefore dependent as follows For the standard I O e g ET 200 on the cycle time of the bus system PROFIBUS DP PROFINET I O For the TM15 TM17 on the cycle time of the bus system PROFIBUS Integrated PROFIBUS DP PROF...

Page 291: ...e output per processing cycle clock of TO outputCam or TO camTrack Detailed information on configuring the output cam and cam track technology objects can be found in the SIMOTION Output Cams and Measuring Inputs Function Manual 7 13 4 Supplementary interconnection options for X142 I Os Supplementary interconnection options for X142 I Os If the X142 I Os are symbolically interconnected further int...

Page 292: ...easurement job is active and the edge corresponds to the edge selection For example if only rising edges are to be acquired according to the measurement job only lost rising edges will be acquired Note The precondition for the use of the LEC is that servo is set as the processing cycle clock for the measuring input TO If the capacity of the measuring input input 2 edges per servo cycle or per meas...

Page 293: ...yte in each case The non relevant bits have to be masked in this way Lost edge counter Relevant bits in the LEC byte 7 6 5 4 3 2 1 0 for I O channel 1 3 5 7 x x x for I O channel 0 2 4 6 x x x Program example lec_1 IO variable in the SCOUT symbolically interconnected with LEC measuring input 1 type byte lec_2 IO variable in the SCOUT symbolically interconnected with LEC measuring input 2 type byte...

Page 294: ...isplayed as assignment targets in the Assignment dialog box e g DI_0 DI 0 X122 1 The assignment is made by direct selection of the corresponding terminal signal Components that do not support symbolic assignment e g standard PROFIBUS I O are configured via I O addresses Figure 7 64 Address list Interconnection via PZD In principle an assignment via the PZD is also possible e g via DI_0_15 or DO_0_...

Page 295: ...trol_Unit DI_0 DI 0 X122 1 to an input variable of the BOOL type e g sensor 2 Create a global variable e g all_inputs at least data type WORD e g SINAMICS_Integrated Control_Unit DI_0_15 3 Configure the substitute value The appropriate bit of the substitute value must then contain the substitute value for the BOOL variable In the same way you can assign a substitute value to a BICO parameter For v...

Page 296: ...o one hub in the cabinet Hot plugging is the option for changing Motor Modules while in operation To do so the Motor Modules are connected via a DRIVE CLiQ hub in the form of a point to point topology This means they can be deactivated without impairing downstream components via cascading Note Cascading is permitted one time only from hub to hub Connection conditions for ENCODER drive objects All ...

Page 297: ...logy in the project navigator 2 Select the Insert new object DRIVE CLiQ hub command from the context menu and confirm with OK 3 Double click Topology to display the topology tree In the topology tree the hub is stored in the component archive 4 Drag and drop the hub to the required DRIVE CLiQ interface The components connected to the hub are displayed in the topology tree Result The added hub is d...

Page 298: ...onfiguration can be performed symbolically and is described in the following Note TM41 only supports the symbolic assignment for the encoder interface no symbolic assignment for the DI DO and AI Configuring the TM41 involves the following steps Configuring the TM41 at SINAMICS Integrated Configuring the TM41 using the axis wizard 7 15 2 Configuring TM41 at SINAMICS Integrated The TM41 can be confi...

Page 299: ...nect it with an axis using the Axis Wizard The wizard implements the TM41 as a drive device 1 Open the Axis Wizard and create a position or following axis electrical 2 Step the Axis Wizard forward until the Drive Assignment dialog box opens 3 Select SINAMICS_Integrated as the drive device and TM41 as the drive TM41 operates as setpoint sink of the axis with this setup Figure 7 66 Drive assignment ...

Page 300: ...tps support industry siemens com cs ww en view 27554028 SIMOTION Utilities Applications SIMOTION Utilities Applications is part of the scope of delivery of SIMOTION SCOUT Commissioning software 7 15 TM41 terminal module SIMOTION D4x5 2 300 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 301: ...ned to the SIMOTION SCOUT Online Help Requirements You have configured a SINAMICS drive The configured drive is operated in the Servo drive object type Closed loop control takes place with the motor encoder There is an online connection to the relevant drive unit Procedure Automatic controller setting involves the following steps 1 Setting the speed controller 2 Setting the position controller Not...

Page 302: ...ck the Drive on button to enable the drive Perform these steps 1 to 4 in automatic mode or as individual steps 6 Click Transfer to transfer the calculated parameter values for the speed controller to the drive 7 Disable the drive by clicking the Drive Off button 8 Click Give up control priority to give up control priority of the PG PC 9 Save the online parameters You can now transfer the automatic...

Page 303: ...the SINAMICS drive servo An online connection to the SIMOTION device must be established to transfer the results of the automatic position controller setting The balancing filter is not changed For operation without precontrol the equivalent time constant of the position controller must be adjusted manually by the user PositionTimeConstant 1 Kv Vibration on the load side is not taken into account ...

Page 304: ...imization is part of commissioning and can be performed with SIMOTION SCOUT Note Controller optimization may only be performed by skilled personnel with control engineering knowledge Controller optimization Various measuring functions are available for controller optimization of the drive These measuring functions enable the control of the higher level control loop to be selectively switched off a...

Page 305: ...ram Bode diagram The following measuring functions are available Setpoint jump at current controller Reference frequency response at current controller Setpoint jump at speed controller Disturbance variable jump at speed controller Reference frequency response at speed controller Disturbance frequency response at speed controller Speed controlled system input at current setpoint filter Additional ...

Page 306: ...Speed controller measuring function Four channels can be traced Certain channels are preassigned depending on the measuring function 5 Download the changes to the drive by clicking Download parameter assignment Starting the measuring function 1 Click Assume control priority to assume control priority Read the notice that appears and click Accept to confirm The activated Service function is display...

Page 307: ...safety message that allows the process to be aborted is displayed 4 The traced signals are represented on the Time diagram tab Figure 7 69 Time diagram before parameter change Commissioning software 7 16 Optimizing the drive and controller SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 307 ...

Page 308: ...n loop closed loop control Speed controller to display the Speed Controller with Encoder dialog box 2 Enter an appropriate value in the P gain field and the Integral time field Note The values entered take immediate effect Figure 7 70 Entering P gain Commissioning software 7 16 Optimizing the drive and controller SIMOTION D4x5 2 308 Commissioning and Hardware Installation Manual 03 2018 A5E3344163...

Page 309: ...much better transient response If necessary you can continue changing the value until the transient response is optimal Figure 7 71 Measurement with modified P gain Commissioning software 7 16 Optimizing the drive and controller SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 309 ...

Page 310: ...Load Load CPU drive unit to target device only loads the data of the selected device drive element to the target device After the SIMOTION D4x5 2 is switched off the contents of the volatile SIMOTION data area are lost Additional information on the SIMOTION SCOUT Engineering System can be found in the SIMOTION SCOUT Configuration Manual Saving user data The Copy RAM to ROM function is used in SIMO...

Page 311: ...rver Page 406 With the SCOUT functions Save variables and Restore variables you also have the option of backing up to your PC and restoring data that were changed during operation and only stored in the runtime system Execute the Copy RAM to ROM function separately for the SINAMICS Integrated This requires that the drive element has been selected in the Project Navigator See also Properties of the...

Page 312: ...f the communication configuration baud rates network addresses etc are deleted The data on the CF card is retained during the memory reset You must perform a memory reset of SIMOTION SIMOTION D4x5 2 If you want to undo changes made to user data programs configuration data parameter assignments which you have not backed up by means of the Copy RAM to ROM command If the STOP LED is flashing slow fla...

Page 313: ...des the absolute encoder position Licenses SINAMICS NVRAM data The technology packages and user data configuration data programs parameter assignments that were previously backed up on the CF card using the Copy RAM to ROM menu command will be transferred to the non volatile SIMOTION data area of the SIMOTION D4x5 2 during the next power up Thus an existing configuration on the CF card is loaded t...

Page 314: ... the switch to the MRES position switch position 3 The STOP LED starts to flash slowly slow yellow flashing Wait until the STOP LED stops flashing 3 Turn the selector back to the STOP setting 4 You must turn the selector back to the MRES position again within 3 seconds The memory reset will now be performed The SIMOTION D4x5 2 has completed the memory reset when the STOP LED is steadily yellow Not...

Page 315: ...s you to go online on the SIMOTION D4x5 2 The following data is deleted User data from the volatile data area Non volatile data with the exception of IP and DP parameters User data on the CompactFlash card user directories including the SINAMICS configuration You can thus continue to go online to the SIMOTION D4x5 2 with your PG PC The licenses on the CompactFlash card are retained Deleting user d...

Page 316: ...SIMOTION data area and on the CF card The communication configuration IP and DP parameters on the CF card is set to the factory settings The licenses on the CF card are retained Restoring default settings with the mode selector 1 The power supply is switched off 2 Set the mode selector on the SIMOTION D4x5 2 to MRES switch position 3 3 Switch on the power supply The NVRAM and the SIMOTION user dat...

Page 317: ...g a separate motion task for example Once the system is at a standstill you can switch off the power supply Note You must observe the safety notes for SINAMICS components which you will find in the corresponding SINAMICS manuals Commissioning software 7 19 Powering down the system SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 317 ...

Page 318: ...Functions The safety functions listed here conform to Safety Integrity Level SIL 2 according to IEC 61508 Category 3 according to DIN EN ISO 13849 1 Performance Level PL d according to DIN EN ISO 13849 1 The safety functions correspond to the functions according to DIN EN 61800 5 2 if they are defined there Übersicht der Safety Integrated Functions If motors without a safety capable encoder are be...

Page 319: ... control Safe Operat ing Stop SOS Yes No Safe monitoring of the standstill position Safe Stop 2 SS2 Yes No Safe stop according to stop category 2 Safely Limited Speed SLS Yes Yes5 6 Safe monitoring of the maximum velocity Safe Speed Monitor SSM Yes Yes5 4 Safe monitoring of the minimum velocity Safe Direction SDI Yes Yes5 4 Safe monitoring of the direction of motion Sicheres Ref erenzieren SR Yes ...

Page 320: ...can be found in the SINAMICS S120 Safety Integrated Function Manual Notes Parameterize the desired Safety Integrated functions and the monitoring with or without encoder and activate them in the safety screen forms of the SIMOTION SCOUT engineering system If motors are used without an encoder or with an encoder that is not suitable for Safety Integrated Extended Functions not all Safety Integrated...

Page 321: ...V4 4 SP1 STARTER V4 4 SP1 is not part of SCOUT V4 4 the functionality is therefore only available as of SCOUT V4 5 The SLS and SDI functions can also be activated permanently via parameter assignment The SLA Extended Function can only be activated via PROFIsafe The output signals of the SCA Advanced Function can only be output via PROFIsafe Note PROFIsafe or TM54F Using a Control Unit control is p...

Page 322: ...2AD00 0AA0 C SIMOTION D455 2 DP PN 6AU1455 2AD00 0AA0 C SIMOTION CX32 2 6AU1432 2AA00 0AA0 B CBE30 2 6FC5312 0FA00 2AA0 A The hardware requirements of the drive components can be found in the SINAMICS S120 Safety Integrated Function Manual Quantity structures The maximum number of servo drives with Safety Integrated functions for each Control Unit is Table 7 19 SIMOTION D4x5 2 quantity structures ...

Page 323: ...NAMICS Control Units 3 Data for V f refers to versions as of SIMOTION V4 3 SINAMICS V4 5 4 All axes V f control 500 µs Safety Integrated with encoder 5 Also with CX32 2 connected to D4x5 2 The maximum drive quantity structure depends on other factors For example with TI 125 µs maximum of four Motor Modules may be operated with Safety Integrated Extended Advanced Functions on a DRIVE CLiQ line Addi...

Page 324: ...s via a SIMATIC F CPU which is connected to PROFIsafe via PROFINET e g a SIMATIC S7 1500 F CPU 6DIHW SURJUDP LJKW FXUWDLQ DVHU VFDQQHU 3RVLWLRQ VZLWFK 0 5 1 6723 352 1 7 GHYLFHV 6 027 21 GHYLFH 6 0 7 7 63 GHYLFH ZLWK 2 6 027 21 6 0 7 6 38 FRQWUROOHU B30 B B E 352 1 7 352 VDIH 5 9 L4 Figure 7 73 SIMOTION D control of F functions via PROFINET with PROFIsafe You will find an example function in Inter...

Page 325: ... safe slave to slave communication e g between a SIMATIC F CPU e g ET 200S F CPU and a SINAMICS S110 S120 CU Direct fail safe slave to slave communication with telegram 901 As of V4 3 SP1 HF9 Not for SCOUT TIA SIMOTION in the TIA Portal See also application example in Internet https support industry siemens com cs ww en view 38701812 Note Control for the Safety Integrated functions cannot be route...

Page 326: ...unction Manual TO Axis Electrical Hydraulic External Encoder Function Manual SIMOTION Communication System Manual Internet at the following address https www automation siemens com safety Commissioning software 7 20 Configuring Safety Integrated functions SIMOTION D4x5 2 326 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 327: ...rive control of a CU320 2 is already integrated SINAMICS Integrated It can be extended as follows SINAMICS S110 S120 Control Units can be connected via PROFIBUS or PROFINET The CX32 2 Controller Extension can be connected via DRIVE CLiQ SIZER With the SIZER configuration tool you can easily configure the SINAMICS S120 drive family including SIMOTION It provides you with support for selecting and d...

Page 328: ...points Quantity SUM of the perform ance points Line Module 5 ALM SLM with DRIVE CLiQ 1 1 3 1 1 3 BLM 1 0 4 Servo1 125 μs 6 2 For each drive 6 12 250 μs 6 1 2 For each drive 2nd encoder Not relevant 6 2 encoder drive 0 1 DO encoder 1 ms 19 0 4 For each DO Vector 1 250 μs 3 4 For each drive 500 μs 6 2 For each drive V f 500 μs 12 1 For each drive Safety Extended Advanced Function 12 ms Depending on ...

Page 329: ...that each CX32 2 on the SINAMICS Integrated generates an additional load The transfer of a CX32 2 CU320 2 configuration on the SINAMICS Integrated is therefore only possible with a connected CX32 2 when the CX32 2 CU320 2 were not fully utilized Note Note also the topology rules of the SINAMICS S120 see SINAMICS S120 Function Manual Section Rules for wiring with DRIVE CLiQ Mixed operation Note the...

Page 330: ...ons of the D4x5 are mostly taken over by the D4x5 2 during the module replacement Information on when project adaptations are required or not required when changing from a D4x5 to a D4x5 2 can be found in the following sections see Table Transfer of existing projects from D4x5 to D4x5 2 For further information on measures generally required for project adaptations see Section Service and maintenan...

Page 331: ... P3 not P4 X150 P1 P2 P3 PROFIBUS interfaces The configurations on the PROFIBUS interfaces including any existing PG PC assignment are retained Mapping of D4x5 on D4x5 2 X126 DP1 X126 DP X136 DP2 MPI X136 DP MPI Reduction ratio of PROFI BUS cycle clock to servo cy cle clock As of SIMOTION V4 3 the SIMOTION D4x5 2 supports a reduction ratio of PROFIBUS cycle clock to servo cycle clock The following...

Page 332: ... a default address in the delivery condi tion Interface X127 P1 is preferable for the PG PC connection because it is easier to access The default address is an Automatic Private IP Address APIPA Automatic Private IP Ad dressing In this way a PG PC can automatically configure the network interface Interfaces X120 P1 and X130 P1 do not have an address in the delivery condition When configuring the i...

Page 333: ...cause of innovations in the hardware Examples The non volatile data is backed up permanently and maintenance free for the D4x5 2 backed up SRAM for D4x5 a buffer failure signaled via persistentDataPowerMonitoring powerFailure YES therefore only applies to the real time clock not for the non volatile data The runtime behavior of the D4x5 2 modules changes because of the increase in performance As l...

Page 334: ...ectly on the Line Module via lateral mounting elements This mounting option is no longer offered for D4x5 2 Control Units because of their higher weight This mounting option is now only avail able for the CX32 2 Controller Extension and the CU320 2 Control Unit 7 22 2 Permissible combinations DRIVE CLiQ components Some older DRIVE CLiQ components can no longer be used with the SIMOTION D4x5 2 CX32...

Page 335: ...4 Communication Board Ethernet combinations Communication Board Ethernet Article number Use in D4x5 Use in D4x5 2 CBE30 6FC5312 0FA00 0AA0 Possible Not possible CBE30 2 6FC5312 0FA00 2AA0 Not possible D4x5 2 DP PN As of V4 3 D4x5 2 DP Not possible Only approved combinations can be configured If physically an incorrect Communication Board Ethernet is used the CBE cannot be fully inserted into the o...

Page 336: ...Commissioning software 7 22 Migration of SIMOTION D4x5 to SIMOTION D4x5 2 SIMOTION D4x5 2 336 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 337: ...r the version of the SIMOTION device in your existing project Creating backup copies project CF Page 347 Backing up user data Save variables Page 347 Upgrading a user project to the new SCOUT version Page 349 Platform replacement via XML export import Page 350 Preparing the device replacement Page 352 Device replacement in HW Config Page 353 Upgrading technology packages Page 354 Upgrading the dev...

Page 338: ...tware Downgrade Denotes reverting to a previous version of a component software Update In general terms denotes the act of bringing a component software up to date or more specifically an upgrade or downgrade Overview The exact procedure when replacing or updating components depends on various factors When you update a project how you proceed will depend on the which parts are affected by the vers...

Page 339: ...not required Note If the version is changed and the SIMOTION controller replaced at the same time then all measures apply the measures must be performed in the TOP DOWN sequence according to the table Service and maintenance 8 1 Overview SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 339 ...

Page 340: ...UHG DFN XS XVHU GDWD EDFN XS YDULDEOHV UHDWH EDFNXS FRS SURMHFW DPSOHV 3ODWIRUP UHSODFHPHQW YLD 0 H SRUW LPSRUW HYLFH UHSODFHPHQW YLD RQILJ 6 1 0 6 YHUVLRQ 6HUYLFH SDFN RU KRWIL YHUVLRQ 0DLQ YHUVLRQ FWLRQ 0HDVXUH 8SJUDGH SURMHFW 2QO LI UHTXLUHG 0HPRU FDUG 7DUJHW KDUGZDUH 3URMHFW 6 027 21 6 287 5HSODFHPHQW RI 6 027 21 FRQWUROOHU FWLYLW UHODWHV WR 1RW UHOHYDQW XVWRPL H SURMHFW 352 1 7 YHUVLRQ LEUDUL...

Page 341: ...ION D4x5 2 Page 312 Controller via mode selector po sition 3 MRES Is available on all SIMOTION platforms Deleting and restoring non vola tile SIMOTION data Overview Page 404 Controller via Service switch po sition 1 Is only available on SIMOTION D NOTICE Unintentional restoration of the default settings instead of memory reset With a Power OFF ON Restore default settings is performed instead of Me...

Page 342: ... X126 and X136 the Ethernet connectors to the X127 X120 and X130 interfaces X120 only for D4x5 2 DP and if necessary the connectors on the PROFINET X150 interface X150 only for D4x5 2 DP PN 5 Remove the connectors to the digital inputs outputs at interfaces X122 X132 and X142 6 Disconnect any option module which may be inserted CBE30 2 TB30 7 Remove the mounting screws of the control unit Installi...

Page 343: ...ue is no longer correct after the non volatile SIMOTION data are restored In this case homing absolute encoder adjustment must be repeated See also Parts replacement for SIMOTION D4x5 2 Page 341 Operations and their effect on the user memory Page 106 Replacing modules in the spare part scenario Page 114 8 2 3 Replacing DRIVE CLiQ components Module replacement DRIVE CLiQ components not only support...

Page 344: ...ng p9901 1 enables the spare parts components replacement without tool support to be carried out The new serial number of the spare part is automatically transferred from the actual topology to the target topology and saved in non volatile memory Prerequisite is that the replaced components are of the same type and have the same article number e g 6SL3055 0AA00 5BA2 The last or last two digits of ...

Page 345: ... that components connected to SIMOTION D CX32 2 are carrying out a firmware update or that all components have finished their firmware update Components requiring POWER ON following a firmware update signal this by means of the fast flashing RDY LED Go offline with SCOUT and switch the 24 V supply to the relevant components off on POWER ON to initialize The upgrade downgrade function can be deacti...

Page 346: ...ION SCOUT Configuration Manual As well as in the FAQ https support industry siemens com cs ww en view 73501913 Service and maintenance 8 2 Replacing modules spare part scenario SIMOTION D4x5 2 346 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 347: ...tial that you create the following backup copies A backup copy of the project and A backup copy of the contents of the CF card see Backup of the CompactFlash card data Page 365 8 3 2 Backing up user data backup variables Overview With the SCOUT functions Save variables and Restore variables you have the option of backing up and restoring data that were changed during operation and only stored in t...

Page 348: ...ector switch or DIAG button on the SIMOTION D4x5 2 or SIMOTION IT web server See also Section Backing up diagnostic data and non volatile SIMOTION data Page 396 Procedure The backup of the user data must be performed before the upgrade of the SCOUT project This is possible for a version upgrade with the old SCOUT version or the new SCOUT version The following is a description of the procedure with...

Page 349: ...is configured for the controller Update the PG PC assignment using Online connection is now possible Additional references For further information see the SIMOTION SCOUT Configuration Manual 8 3 3 Upgrading a user project to the new SCOUT version Requirement It is essential that a backup copy be made of the original project before the upgrade because the data storage of the project is also upgrade...

Page 350: ...t SCOUT version can first be converted to the required software version command Project Old project format Save in old project format The project can then be opened with the lower SCOUT version 8 3 4 Platform replacement via XML export import Overview A platform replacement is always required when an existing project is to be used for another SIMOTION platform The platform replacement is always pe...

Page 351: ...e replaced Select Expert Save project and export object in the context menu Save project and export object exports selected data of the selected object in XML format This data export can then be reimported into other projects The entire project is not exported only the data of the selected object e g only the D4x5 2 or only the SINAMICS Integrated 2 Specify the desired path and start the XML expor...

Page 352: ... existing project must be adapted so that it can be mapped to the new device during the device replacement Examples 1 Number of DRIVE CLiQ interfaces If the replacement is to a device with fewer DRIVE CLiQ interfaces then the ports that are no longer available must be rewired before the device replacement double click Topology in the project navigator Components on DRIVE CLiQ ports that are no lon...

Page 353: ...he SIMOTION Drive based folder in the hardware catalog Note SIMOTION D is modeled as a compact device in HW Config When modules are being replaced this means the new module must be moved to the header of the module rack shown and not to slot 2 Please make sure that you do not delete the D4x5 2 rack When you move the new module to the rack header using drag and drop the old module will be replaced ...

Page 354: ...logy package TPs during upgrades Device replacement in HW Config platform replacement XML export import or even upgrades may cause versions of SIMOTION technology packages TPs which are assigned to individual technology objects TOs to change The TP version may change when the main version is changed The TP version depends on the relevant main version in all cases it may however remain unchanged th...

Page 355: ...t available technology package is loaded automatically means that no version can be determined e g for the TP DCBlib or for older CPU versions V4 1 If no version can be determined you must select Selecting the TP product version The desired technology package is selected with fine granularity in SIMOTION SCOUT at Target device Select technology packages Figure 8 6 Selecting technology packages exa...

Page 356: ... upgrade the device versions of SINAMICS S120 control units that are connected to the SIMOTION D via PROFIBUS or PROFINET in the SIMOTION SCOUT The SINAMICS version can only ever be upgraded in a project it cannot be downgraded Note During the device replacement in HW Config the SINAMICS version Of the SINAMICS Integrated of the SIMOTION D4x5 2 as well as The connected CX32 2 controller extensions...

Page 357: ...ject device dependent or device independent an upgrade of the libraries may be required if the SIMOTION device or the device version changes 1 Open the LIBRARIES directory in the project navigator 2 Select a library right click to open the context menu and select Properties 3 Select the Technology packages tab in the Properties window 4 Select the SIMOTION device and the technology packages for wh...

Page 358: ...ite sure that all the old data from older SCOUT versions should be removed and replaced with new compilation results Use this command if you specifically want to convert a project from an earlier SCOUT version to a newer version In this way you take over all error corrections and optimizations Save and compile changes On this command the whole project is searched for changes Therefore only the cha...

Page 359: ...ompatibilitaet and on the Internet under https support industry siemens com cs ww en view 18857317 See also Bootloader on the CompactFlash card Page 374 8 4 2 Update preparatory measures Upgrading the SIMOTION D The actions described in this section also apply to downgrading to an older version Various options are available for performing a firmware and or project update on the SIMOTION D Update v...

Page 360: ...grade operation deletes all project data and parameters from the CF card Back up the data before starting an upgrade Requirement project update You have upgraded your project and if necessary adapted the device type and device version see Section Adapting a project Upgrading the project Replacing the SIMOTION controller Page 347 8 4 3 Update via SIMOTION IT web server The SIMOTION D features an in...

Page 361: ...d can be discarded again and the previous configuration restored You can upgrade either a single SIMOTION device or multiple devices from one or more SIMOTION projects It is possible to upgrade parts of a configuration only e g Technology Packages only firmware only project only etc Handling Upgrade data is created by the application engineer at the machine manufacturer s premises using SIMOTION S...

Page 362: ...d below must be observed The version information refers to the firmware version on the CF card that is the original version from which upgrading is to take place Version V4 2 Upgrading via a USB stick is not supported Version V4 3 SP1 HF12 The USB stick may only be inserted when the Control Unit is switched off Version V4 3 SP1 HF12 The USB stick can be inserted when the Control Unit is switched o...

Page 363: ... available on the USB memory stick 5 Switch the D4x5 2 off and remove the USB stick 6 Switch the D4x5 2 on again The D4x5 2 now begins with the actual upgrade The SF LED flashes green 0 5 Hz during the upgrade The procedure can take several minutes 7 Observe the green flashing of the SF LED As soon as the update procedure has been completed successfully the SF LED is extinguished An automatic powe...

Page 364: ...emens com cs ww en view 32580863 Note If the firmware for SIMOTION D is being upgraded or downgraded the component firmware will also be upgraded or downgraded automatically depending on the firmware version on the CF card and the firmware version on the SINAMICS components DRIVE CLiQ components CBE30 2 TB30 Power Modules etc The upgrade can take several minutes and is indicated by LED displays A ...

Page 365: ...tents of the CF card and install the firmware as described Case 2 The CF card contains licenses e g axis licenses Before loading the new firmware back up the KEYS directory to your PC This can then be copied back to the CF card once you have installed the new firmware Note The license key is stored in the KEYS directory on the CF card When the SIMOTION device starts up for the first time the licen...

Page 366: ...er file system etc stored in the following directories user simotion hmicfg user simotion hmi Backing up configuration data for modular machines in conjunction with the _activateConfiguration system function stored in the following directory install simotion Backing up unit data data saved on the CF card using _saveUnitDataSet _exportUnitDataSet stored in the following directory user simotion user...

Page 367: ... unpacking tool 7 Copy the data saved in step 4 back to the appropriate folder structure on the CompactFlash card 8 Remove the CompactFlash card from the CompactFlash card adapter on your PG PC 9 Insert the CompactFlash card into the D4x5 2 10 Switch on the power supply for the D4x5 2 The new firmware is loaded from the CompactFlash card to the SIMOTION D4x5 2 8 4 5 3 Upgrading SINAMICS Depending ...

Page 368: ...te complete RDY LED flashes quickly 2 Hz POWER ON required These flashing patterns are also displayed by the yellow RDY LED on the SIMOTION D CX32 2 and indicate that a firmware update is being carried out on components connected to the SIMOTION D CX32 2 or that all components have completed the firmware update Components requiring POWER ON following a firmware update signal this by means of the f...

Page 369: ...ot be updated if the components have not been configured You can also update the firmware using the expert list See the SINAMICS S120 Commissioning Manual for a description of how to do this 8 4 5 4 Download project to target system Once all the changes required for upgrading your project have been made you must download the project to the SIMOTION D4x5 2 Requirement The firmware required is locat...

Page 370: ... Motor Modules TM SMC the CF card must additionally contain a project incl configured drive component and the drive components must be topologically correctly connected Impermissible operating actions during firmware update The following actions must be avoided while a firmware update is in progress because they could cause the firmware update to be interrupted Disconnection of the DRIVE CLiQ cabl...

Page 371: ...5 2 Control Unit and the latter is switched on the firmware of all connected components is updated immediately Depending on the quantities involved number of CX32 2 Line and Motor Modules TM SMC the update can take several minutes RDY LED flashes slowly Online connection to the SINAMICS Integrated CX32 2 is not possible during this time Components requiring POWER OFF ON following a firmware update...

Page 372: ...ocedure To change the CF card proceed as follows 1 Switch off the power supply 2 Remove the CF card from the plug in slot of the Control Unit 3 Gently insert the new CF card into the empty plug in slot until it clicks into place The direction of insertion of the CF card is indicated by an arrow located on both the plug in slot and the CF card When properly installed the card does not extend beyond...

Page 373: ...d as follows 1 Establish the connection between the SIMOTION D and the PG PC 2 In SIMOTION SCOUT the CF card is written to by means of the Copy RAM to ROM menu command Writing to the CF card without a SIMOTION D module With a suitable memory card adapter you can write to the CF card directly via a PG PC Writing to the CF card using the PG PC is required for example when you want to upgrade the SIM...

Page 374: ...r the SIMOTION D hardware version used The boot loader is defective A D410 2 CF card is to be used for SIMOTION D4x5 2 The boot loader version can be read out using the SIMOTION SCOUT device diagnostics If this is not possible the boot loader version may be incorrect Possible error profile All 10 LEDs light up yellow In this case replace the boot loader version with the current version Use the Opt...

Page 375: ...inserting or removing the CompactFlash card The SIMOTION D4x5 2 is in a de energized state when all the LEDs are off Comply with the ESD rules CF cards are not designed to be rewritten as many times as the user wishes With this in mind you should avoid writing user data from the application to the CF card cyclically Depending on the system a write operation from the application may trigger one or ...

Page 376: ...p files have been created with _saveUnitDataSet savePersistentMemoryData this also results in updating the FAT table 8 5 6 Card reader for CF cards Because of the quickly changing market and the large differences in the quality of card readers no specific recommendation can be made except for the following card reader If problems occur identifying the CF card this may be due to an incorrect power ...

Page 377: ...d on the CF card a KEYS directory is not available per default If the CF card ramps up without a KEYS directory in a controller an empty file structure KEYS SIMOTION is created The keys txt must be stored in this directory KEYS SIMOTION keys txt If the directory contains a keys txt with an invalid license key this is deleted from the keys txt when the controller ramps up i e the keys txt file exis...

Page 378: ...Service and maintenance 8 5 SIMOTION CompactFlash card SIMOTION D4x5 2 378 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 379: ...on the D4x5 2 LED status key The LED displays indicate the different operating modes and any errors occurring on the SIMOTION D4x5 2 They do so by illuminating flashing or flickering in different colors The following tables provide an overview of all occurring LED display combinations Symbols in the tables for states of the LEDs 1 LED an 0 LED off 0 5 1 flashing LED 0 5 Hz 2 1 flashing LED 2 Hz SI...

Page 380: ...l low 1 yel low 1 yel low 1 yel low 1 yel low 1 yel low 1 yel low Power up stopped reason e g incorrect firmware e g D4x5 CBE30 2 plugged into D4x5 2 DP x 2 1 yel low 2 1 yel low 2 1 yel low 2 1 yel low 2 1 yel low 2 1 yel low x x x CF card has begun to boot however an error has occurred faulty firmware 0 5 1 red 0 0 0 0 0 0 0 0 0 D4x5 2 ready for operation SI MOTION task system is run ning and SI...

Page 381: ... 1 yel low 0 0 0 0 0 0 0 An interrupt that can be ac knowledged alarm message note is pending x x x x 1 red x x x x x FAULT state 7 segment display shows F For details see 7 segment dis play and Special operating states Λ red Λ red Λ red Λ red Λ red Λ red Λ red Λ red Λ red Λ red HOLD state SIMOTION switches to HOLD state as soon as the program comes to a breakpoint When the program leaves the brea...

Page 382: ...x x x 0 5 1 red x x x x x SINAMICS Integrated Initialization of SINAMICS firm ware 1 yel low x x x x x x x x 0 Component detection via LED is activated p0124 0 3 2 1 green yellow or red yellow x x x x x x x x x Commissioning reset 0 5 1 green x x x x x x x x 0 SINAMICS Integrated is ready for operation and cyclic DRIVE CLiQ communication is taking place 1 green x x x x x x x x x General SINAMICS I...

Page 383: ...x x 1 green 1 green x x x PROFIBUS DP interfaces as i slave No parameter assignment avail able x x x x x 0 0 x x x No parameter assignment mas ter available x x x x x 1 red 1 red x x x Bus state Clear x x x x x 0 5 1 green 0 5 1 green x x x Bus state Operate x x x x x 1 green 1 green x x x Upgrading SIMOTION devices device update tool Downgrading requested x x x x Λ green x x x x x Upgrade downgra...

Page 384: ...erface for D4x5 2 DP PN onboard interface X150 Onboard PROFINET interface is operating without error the data exchange to all configured IO devices is running x x x x x x x 0 x x Bus error x x x x x x x 1 red x x Failure of a connected IO de vice x x x x x x x 2 1 red x x The PROFINET interface has not yet synchronized with the send cycle clock of PROFI NET IO with IRT or PROFINET IO with IRT has ...

Page 385: ...s complete when the SF LED goes out The device then powers up automatically in the upgraded or downgraded configuration SF LED display then depends on the operating state of the device 5 In the case of SINAMICS licenses e g SINAMICS DCB Extension underlicensing of SINAMICS Integrated CX32 2 via the flashing SF LED is indicated on the SIMOTION D Control Unit An entry is also made in the diagnostic ...

Page 386: ...n see Special operating states Middle segment of the 8 flickers Power up of the SIMOTION D4x5 2 has failed Possible cause Incorrect boot loader on the CF card Update this with SIMOTION SCOUT see SIMO TION D4x5 2 Commissioning and Hardware In stallation Manual Update boot loader of the CF card Page 374 or Software system error Backup the diagnostics data for further diagnostics see SIMOTION D4x5 2 ...

Page 387: ...e and project update See Section Update via device update tool Page 361 Special operating states The following special operating states are displayed via the status LEDs and the 7 segment display F state FAULT In the F state the CPU of the D4x5 2 is in HOLD state i e no software is running D4x5 2 operating system is stopped The state occurs with faults to which the D4x5 2 operating system cannot r...

Page 388: ...e occurs for example if the max module temperature has been greatly exceeded The state is displayed as follows The RDY LED flashes red yellow at 2 Hz The 7 segment display shows 8 Possible measures Correct the causes of any overtemperature Ensure that the 24 V supply is stable without any power dips Insert the fan battery module The state can only be exited by switching the D4x5 2 off and on Diagn...

Page 389: ...UDQVIHU UDWH RU b0ELW V 1R RU IDXOW FRQQHFWLRQ DWD H FKDQJH 1R GDWD H FKDQJH LVSOD LVSOD 6WDWXV RI WKH LQWHUIDFH 31 6 QFKURQL DWLRQ VWDWXV RI WKH LQWHUIDFH 6 GLVSOD V IRU WKH VWDWXV RI LQWHUIDFH 1 7 3 7 1 3 3 Figure 9 2 Position of the PROFINET interface X150 Note The 3rd port of the PROFINET IO interface X150 P3 is also designated as X120 PN IE OP This designation is not relevant for SIMOTION D D...

Page 390: ...s for PROFINET Table 9 2 Meaning of the LED displays for the D4x5 2 DP PN and CBE30 2 Name Color State Meaning LINK Green On A different device is connected to port x and a physical connection exists ACT Yellow Flashing Data is being received or sent at port x Diagnostics 9 1 Diagnostics via LED displays SIMOTION D4x5 2 390 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 391: ... at least one controller has correctly established com munication with this I Device Possible causes Incorrect IP address Incorrect configuration parameterization IO controller not connected switched off although an Ethernet connection has been established IN Shared I Device operation all configures IO controllers are not connected switched off but the Ethernet connection is up link established to...

Page 392: ...nized to the send cycle clock of PROFINET IO with IRT If no isochronous IRT data has been configured for SIMOTION this state indicates that only the PROFINET interface is synchronized to the send cycle clock of PROFINET IO with IRT The PROFINET interface is then used to forward the IRT data Flashing 2 Hz The PROFINET interface has synchronized to the send cycle clock of PROFINET IO with IRT If IRT...

Page 393: ... on the CX32 2 controller extension The duration of the individual states varies If an error occurs the power up is terminated and the cause is indicated accordingly via the LEDs At the end of an error free power up all LEDs are switched off briefly After power up the LEDs are controlled via the loaded software Table 9 4 Load software LED State Comment RDY DP Yellow Yellow Reset Hardware reset All...

Page 394: ...lashing 2 Hz Writing to the memory card Red Flashing 2 Hz General errors Check parameterization con figuration data Red green Flashing 0 5 Hz CX32 2 is ready for operation However software licenses are missing Obtain licenses Yellow Flashing 0 5 Hz Firmware update of the connected DRIVE CLiQ components running Flashing 2 Hz DRIVE CLiQ component firmware update com plete Wait for POWER ON for the c...

Page 395: ...transfer any setpoints During isochronous operation no global control GC or a faulty global control GC is transferred by the controller Red Flashing 0 5 Hz D4x5 2 sends faulty parameterization configura tion Adapt configuration between D4x5 2 and CX32 2 Flashing 2 Hz Cyclic bus communication has been interrupted or could not be established Correct fault RDY and DP Red Flashing 2 Hz Bus error commu...

Page 396: ...atile SIMOTION data Page 404 9 2 2 Backup of diagnostic data and non volatile SIMOTION data 9 2 2 1 Diagnostic data Following a fault on a SIMOTION device diagnostic data e g diagnostic buffer content up to date content of HTML pages etc can provide important information on the cause of the fault For this purpose data can be backed up to the CF card via a simple operator action e g via service sel...

Page 397: ...lash card You can use these in situations where the non volatile SIMOTION data has not been saved on the CompactFlash card using the _savePersistentMemoryData system function and you wish to restore the non volatile SIMOTION data after a CPU has been replaced Note While the non volatile SIMOTION data is stored as a PMEMORY XML backup file in the USER SIMOTION directory using the _savePersistentMem...

Page 398: ...tton preferred solution To back up diagnostic data and non volatile SIMOTION data via the DIAG button proceed as follows 1 Press the DIAG button The diagnostic data and non volatile SIMOTION data can be created in STOP STOPU and RUN states 2 The diagnostic data and non volatile SIMOTION data are backed up to the CF card Backup is displayed via the status LEDs as in the table below 3 Once the backu...

Page 399: ...atus LEDs as in the table below 3 Once the backup is complete switch the D4x5 2 off 4 Remove the CF card and reset the service selector switch to its original setting Table 9 8 LED displays during backup Status LED displays on the D4x5 2 Backup in progress STOP LED and SU PF LED flicker yellow Backup complete RUN LED flickers green 9 2 2 4 Procedure for backing up during startup Procedure Backing ...

Page 400: ...lution Data are backed up using a service selector switch as follows 1 Set the service selector switch to Diagnostics position D The positions of the mode switch are not relevant i e the set operating mode remains unchanged 0RGH VHOHFWRU 6HUYLFH VHOHFWRU VZLWFK Figure 9 5 Service selector switch and mode switch Service switch in position D 2 Switch the D4x5 2 off and back on again 3 Wait for the d...

Page 401: ...ackup complete RUN LED flickers green INI file in the main directory of the CF card 1 Use a text editor such as Notepad to create a file called simotion ini 2 Add the following text DIAG_FILES 1 You must use a text editor and may not use any formatting in the text 3 Copy the simotion ini file to the main directory of the CF card 4 Insert the CF card into the module which is switched off 5 Switch t...

Page 402: ...erview Page 404 TOALARMS TXT Text file containing the pending TO alarms Only TO IDs alarm numbers and associated HEX values Note The TO alarms are only created if diagnostic data have been created during operation STOP STOPU RUN HTML page If the diagnostic data are backed up the URLs are requested from the text file DIAGURLS TXT and stored as HTML pages together with their contents See Section Dia...

Page 403: ...le to store customized pages Information on creating pages of this type can be found in for example an FAQ of the Utilities Applications A tutorial on the creation of user defined websites is also contained on the Utilities Applications DVD Figure 9 6 Diagnostic buffer with generated diagnostic data The following points must be noted for the DIAGURLS TXT file A DIAGURLS TXT file containing the sta...

Page 404: ...on device and diagnostic information of the SIMOTION IT web server in the SIMOTION IT Diagnostics and Configuration Diagnostics Manual 9 2 4 Delete restore non volatile SIMOTION data 9 2 4 1 Overview Requirement The non volatile SIMOTION data have been backed up on the CF card by one of the following methods by system function _savePersistentMemoryData see also Section Operations and their effect ...

Page 405: ...ity list is accessed Table 9 13 Restoration of the non volatile SIMOTION data Position of the service selector switch Use case Priority sequence for use of the data backups 1 The data backed up with the system function _savePersistentMemoryDa ta are preferably restored 1 USER SIMOTION PMEMORY XML 2 USER SIMOTION PMEMORY BAK 3 USER SIMOTION HMI SYSLOG DIAG PMEMORY XML A as of V4 4 The data backed u...

Page 406: ... been completed the module will start up automatically 6 Switch the module off and turn the service selector switch back to 0 7 Switch the SIMOTION D4x5 2 on again 9 2 5 Back up diagnostic data and non volatile SIMOTION data via the web server SIMOTION devices provide a web server with already prepared standard web pages These pages can be displayed via Ethernet using a commercially available brow...

Page 407: ... HMI SYSLOG DIAG are backed up see Section Diagnostics via HTML pages Page 403 Zip all diagfiles The zip all Diagfiles button enables you to compress diagnostics files This stores all files and folders in a ZIP file in directory USER SIMOTION HMI SYSLOG DIAG while retaining the fold er structure Get diagarchive This button is used to save the ZIP archive to connected pro gramming devices PCs Delet...

Page 408: ...agnosticFiles system function Diagnostics data same data as when the DIAG button is actuated TO trace Device trace The function can be used for example to collect diagnostic information e g in the event of a fault locally on the machine and without backing up SCOUT The function saves the available data in a ZIP file whereby the file name and the archive directory can be specified The packed data c...

Page 409: ...y concept of HTTP S FTP and Telnet access on the web server As of version V4 4 access to the SIMOTION IT web server is protected by a multi level security concept The security state of the web server is indicated by the security level on the website This security level can have three different stages Low normal high Security Level Low The device is supplied with an empty user database No projects ...

Page 410: ...sible to access FTP web services or access protected pages during use If there is no mechanical access to the memory card or the device this can be achieved with the SCOUT function Delete user data on card After setting up the user administration the project must be downloaded again Alternatives without SCOUT Setting the service selector switch to position 8 restores security level low SIMOTION IT...

Page 411: ...ollowing text SERVICE_SELECTOR_MODE 8 You must use a text editor and may not use any formatting in the text To exit security level low again undo the changes you have made Additional references You will find detailed information in the SIMOTION IT Diagnostics and Configuration Diagnostics Manual Diagnostics 9 3 Additional service and diagnostics options SIMOTION D4x5 2 Commissioning and Hardware I...

Page 412: ...Diagnostics 9 3 Additional service and diagnostics options SIMOTION D4x5 2 412 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 413: ...appendix in Section Local and global measuring inputs Page 414 Information about the configuration can be found For global measuring inputs with symbolic assignment in Section Configuration of global measuring inputs Page 288 For local measuring inputs in the appendix in Section Configuration of local measuring inputs Page 416 Additional references Further information and programming examples for ...

Page 414: ...onnected to a Control Unit are meas ured with positioning accuracy to deter mine lengths and distances With a signal edge at the relevant input the current actual values of one or more encoders are measured using time stamp functionality with positioning ac curacy in order to provide information for determining lengths and distances pos sible with any encoders included in the project Configuration...

Page 415: ...uringInput No Yes Measuring on virtual axes No Yes Measuring on axes attached to a differ ent drive unit No Yes SIMOTION Utilities Applications includes for example a tool to estimate The time between a measurement job being initiated and it being effective in the drive The minimum time between two measurement jobs SIMOTION Utilities Applications is part of the scope of delivery of SIMOTION SCOUT ...

Page 416: ...the respective drive for local measuring inputs Table A 2 Local measuring inputs required settings in the expert list 2 Parameters in the expert list of the drive Parameterization as D4x5 2 CU320 2 CX32 2 Specification of the in put terminal of the measuring input in the expert list of the drive p0488 0 measuring input 1 input terminal encoder 1 DI DO 8 or DI DO 9 or DI DO 10 or DI DO 11 or DI DO ...

Page 417: ...ut Activate the checkbox when a local measuring input is used Measuring input number Enter here which measuring input is used namely 1 or 2 Input 1 is the default setting Detailed information can be found in the SIMOTION Motion Control Output Cams and Measuring Inputs Function Manual Configuration of drive related I Os without symbolic assignment A 3 Configuring local measuring inputs SIMOTION D4x...

Page 418: ...Configuration of drive related I Os without symbolic assignment A 3 Configuring local measuring inputs SIMOTION D4x5 2 418 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 419: ... File E115352 File E85972 You can find further information on the respective device on the Internet at http database ul com cgi bin XYV template LISEXT 1FRAME index htm Enter the first seven characters of the article number at Keyword Then click Search Korea certification KC registration number KCC REM S49 SIMOTION Note that this device complies with limit class A with regard to the emission of ra...

Page 420: ...e Mark or C Tick with older components Marking for the Eurasian customs union EAC Eurasian Conformity Customs union of Russia Belarus and Kazakhstan Declaration of conformity in accordance with the technical regulations of the customs union TR CU Standards and approvals B 1 General rules SIMOTION D4x5 2 420 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 421: ...upplied from the medium voltage line supply via their own transformers The same installation instructions apply for the SIMOTION D4x5 2 CX32 2 Control Units as for the SINAMICS S120 CU320 2 Control Units with regard to EMC It is essential to follow the installation instructions in the SINAMICS S120 Manuals in order to ensure compliance with emitted interference and immunity values For further info...

Page 422: ...Standards and approvals B 2 SIMOTION D4x5 2 device specific notes SIMOTION D4x5 2 422 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 423: ...evices Only pack store transport and send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber or aluminum foil Only touch components modules and devices if you are first grounded by applying one of the following measures Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive floori...

Page 424: ...n an operator when he comes into contact with the indicated materials These values comply with the specifications in IEC 801 2 9ROWDJH LQ N9 N9 5HODWLYH DLU KXPLGLW LQ 6 QWKHWLF PDWHULDO RRO QWL VWDWLF PDWHULDO H J ZRRG RU FRQFUHWH Figure C 1 Electrostatic voltage that can accumulate on operating personnel ESD guidelines C 2 Electrostatic charging of individuals SIMOTION D4x5 2 424 Commissioning a...

Page 425: ...en you touch modules make sure that you do not touch either the pins on the modules or the printed conductors If you follow these instructions electrostatic discharge cannot reach or damage sensitive components If you have to take measurements on a module make sure that you first discharge any static that may have accumulated in your body To do this touch a grounded metal object Only use grounded ...

Page 426: ...ESD guidelines C 3 Basic measures for protection against discharge of static electricity SIMOTION D4x5 2 426 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

Page 427: ...utomatic position controller setting 303 Automatic speed controller setting 302 Function generator 304 Measuring functions 304 Trace 304 cULus approval 419 CX32 2 Engineering Information 220 Offline configuration 216 Online configuration 219 CX32 2 configuration Offline configuration 216 Online configuration 219 Overview 211 Requirement 212 topology 215 CX32 2 mounting Next to control unit 47 Cycl...

Page 428: ...0 Firmware downgrade 369 Firmware update Performing 360 Web server 360 G Global measuring inputs D4x5 2 414 Guideline ESD 423 H Hardware Configuring 209 Hardware commissioning Requirements 95 I I O systems PROFIBUS 26 PROFINET 27 28 Released 30 Input output Connecting cables 72 Installing CBE30 2 44 CX32 2 44 D4x5 2 36 TB30 43 Integrated drive Downloading a configuration 209 SINAMICS S120 176 L LE...

Page 429: ...VRAM data Backing up 234 Deleting 235 Restoring 234 O Offline configuration Overview 175 Procedure 175 Requirement 175 Onboard I Os of the D4x5 2 Configuration overview 283 Overview 282 Online configuration Overview 203 Procedure 203 Requirement 203 Output cam Configuration for the D4x5 2 291 Overview D4x5 2 diagnostics data 396 Upgrading and downgrading 359 Overview of connections 56 P PG PC conn...

Page 430: ...e applications 21 Removal and installation 342 Software components 24 User memory concept 102 Versions 22 SIMOTION SCOUT Documentation 32 engineering 257 Installing 123 SIMOTION Task Profiler 409 SINAMICS Integrated Backing up restoring deleting NVRAM data 233 Restoring the factory settings 315 Software commissioning Downloading project to CF card 200 Individual steps 173 Load to file system 200 R...

Page 431: ...ng 315 Loading 310 User memory concept 102 Backup time 104 Fan battery module 104 Non volatile data 103 Volatile data 105 V Variables Backing up 347 Volatile data 105 W Web server Diagnostics 409 FW update 360 Index SIMOTION D4x5 2 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B 431 ...

Page 432: ...Index SIMOTION D4x5 2 432 Commissioning and Hardware Installation Manual 03 2018 A5E33441636B ...

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