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Siemens SIMOTION D410-2, Manual

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Siemens SIMOTION D410-2 Manual Download Page 91

 

SIMOTION D410-2 
Manual, 02/2012 

91

 

Index 

  

A

 

Accessories, 75 

CUA31/CUA32, 81 

DMC20 DRIVE-CLiQ hub module, 82 

DME20 DRIVE-CLiQ hub module, 82 

TM15, 80 

TM15 DI/DO, 80 

TM17 High Feature, 80 

TM31, 77 

TM41, 78 

TM54F, 78 

Address space, 64 

Ambient conditions 

Climatic, 60 

Mechanical, 60 

Analog input, 41 

B

 

Backup 

Non-volatile data, 62 

C

 

CAD data, 73 

CE marking, 83 

Circuit-diagram macro, 73 

Clock, 68 

CompactFlash card, 21 

Data matrix code, 22 

Licenses, 21 

Properties, 20 

Slot, 31 

Technical data, 63 

Type plate, 21 

Component 

on DRIVE-CLiQ, 16 

Conditions of use, 60 

Connection examples 

with Safety Integrated extended functions, 52 

Without safety function, 49 

cULus Approval, 83 

D

 

Declaration of conformity, 84 

DIAG button, 29 

Diagnostic buffer, 62 

Digital I/Os, 41 

Bidirectional, 48 

Connection examples, 49 

Fail-safe, 47 

Technical data, 65 

Dimension drawing, 73 

Mounting plate, 72 

SIMOTION D410-2 DP, 71 

Dimensions, 62 

Display elements, 25 

DMC20 

Properties, 82 

DMC20 (hub) 

Properties, 82 

DME20 

Properties, 82 

DME20 hub 

Properties, 82 

DRIVE-CLiQ 

Connectable devices, 35 

Interface, 34 

Interface assignment, 34 

Interface characteristics, 34 

E

 

Electrical connection values, 62 

Electromagnetic compatibility, 83 

EMC directives, 83 

Encoder interface, 38 

Interface assignment, 39 

Interface characteristics, 38 

ESD guideline, 87 

Ethernet 

Connectable devices, 55 

Interface, 55 

G

 

Guideline 

ESD, 87 

Summary of Contents for SIMOTION D410-2

Page 1: ...___________________ ___________________ ___________________ ___________________ SIMOTION SIMOTION D410 2 Manual Valid for SIMOTION D410 2 DP 02 2012 Preface Description 1 Operator control hardware 2 Interfaces 3 Technical data 4 Dimension drawings 5 Spare parts accessories 6 Standards and approvals A ESD guidelines B ...

Page 2: ...fic task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applicati...

Page 3: ...lowing information blocks describe of the purpose and the use of the manual Description This section provides information pertaining to the SIMOTION system and its integration in the information landscape Operator control hardware This section describes the operator control and display elements of the SIMOTION D410 2 Interfaces This section provides information on the interfaces their pin assignme...

Page 4: ...OTION IT SIMOTION Programming SIMOTION Programming References SIMOTION C SIMOTION P SIMOTION D SIMOTION Supplementary Documentation Additional information Click the following link to find information on the the following topics Ordering documentation overview of documentation Additional links to download documents Using documentation online find and search in manuals information http www siemens c...

Page 5: ...the following features In spite of its excellent resistance to fire the flame resistant agent in the plastic used for the housing does not contain halogens Identification of plastic materials in accordance with ISO 11469 Less material used because the unit is smaller and with fewer components thanks to integration in ASICs The disposal of the products described in this manual should be performed i...

Page 6: ...MOTION Utilities Applications will be included in the SIMOTION SCOUT scope of delivery and along with FAQs also contain free utilities e g calculation tools optimization tools etc as well as application examples ready to apply solutions such as winders cross cutters or handling The latest SIMOTION FAQs at http support automation siemens com WW view en 10805436 133000 SIMOTION SCOUT online help For...

Page 7: ... switch 26 2 2 2 Mode selector switch 27 2 2 3 DIAG button 29 2 2 4 RESET button 30 2 2 5 Switch S5 0 30 2 2 6 SIMOTION CompactFlash card 31 2 3 Error and status displays 32 3 Interfaces 33 3 1 Overview of interfaces 33 3 2 DRIVE CLiQ interface 34 3 3 PROFIBUS DP interfaces 36 3 4 Encoder interface HTL TTL SSI 38 3 5 Digital I Os temperature sensor analog input 41 3 5 1 Properties 41 3 5 2 Interfa...

Page 8: ...nting plate dimension drawing 72 5 3 CAD data dimension drawings and circuit diagram macros 73 6 Spare parts accessories 75 6 1 Available spare parts and accessories 75 6 2 TM31 terminal module 77 6 3 TM41 terminal module 78 6 4 TM54F terminal module 78 6 5 TM15 and TM17 High Feature terminal modules 80 6 6 CUA31 CUA32 control unit adapter 81 6 7 DMC20 DME20 DRIVE CLiQ hub 82 A Standards and appro...

Page 9: ...ontrol units are offered Control unit Performance variant Range of applications SIMOTION D425 2 BASIC performance For up to 16 axes SIMOTION D435 2 STANDARD performance For up to 32 axes SIMOTION D445 2 HIGH performance For up to 64 axes SIMOTION D455 2 ULTRA HIGH performance For up to 128 axes or applications with very short control cycles Note The SIMOTION D410 2 is described in this manual Sepa...

Page 10: ...s applications The control unit is snapped directly on to the SINAMICS S120 PM340 power module in blocksize format and has an integrated drive control for either one servo one vector or one V f axis SIMOTION D410 2 can be extended with additional SINAMICS S110 S120 control units e g CU305 and so can also be used for smaller multi axis applications e g with 2 3 axes ...

Page 11: ... axis The example shows a single axis application consisting of a SIMOTION D410 2 control unit that is snapped directly on to the SINAMICS PM340 power module The motor is supplied with power via the PM340 The encoder is connected by means of DRIVE CLiQ Example of a multi axis application 3RZHU 352 86 3 5 9 L4 Figure 1 3 Application example with three axes ...

Page 12: ...es etc Modular machine concepts where the machine modules broken down to single axes Single drives with high accuracy stability and concentricity requirements compared with standard drives in machine and industrial plant engineering Single drives for transport tasks conveying raising lowering Single drives with integrated PLC functionality and expanded motion control functionality such as output c...

Page 13: ...s tasks PLC and arithmetic functionality Motion control functions Communication functions The SINAMICS S120 drive control with the following functions Current and torque control Speed control 1 2 System components Overview SIMOTION D410 2 communicates with the components of the automation landscape via the following interfaces PROFIBUS DP Ethernet DRIVE CLiQ DRIVE Component Link with IQ Power modu...

Page 14: ...y PROFIBUS DP SIMOTION D410 2 can communicate with the following components via the PROFIBUS DP interface Table 1 2 Components on the PROFIBUS DP Component Function Programming device PG PC configures sets parameters programs and tests using the SIMOTION SCOUT Engineering System ES SIMATIC HMI device is used for operator control and monitoring functions This is not an essential requirement for the...

Page 15: ...interfaces ADI4 Analog Drive Interface for 4 axes for the connection of drives with analog 10 V setpoint interface or for external encoders IM 174 Interface Module for 4 axes for the connection of drives with analog 10 V setpoint interface external encoders or the connection of stepper drives with pulse direction interface Teleservice adapter Remote diagnostics Ethernet The control unit can commun...

Page 16: ...E CLiQ The TM41 can be connected to a real axis TM54F terminal module enables terminal expansion fail safe digital I Os for controlling the safe motion monitoring functions of the integrated drive A TM54F usually not necessary because the SIMOTION D410 2 has three F DI and one F DO SMx sensor modules enable the acquisition of encoder data from the connected motors via DRIVE CLiQ Motors with DRIVE ...

Page 17: ...eir use can be found at Internet address http support automation siemens com WW view en 11886029 In addition to the I O modules released for SIMOTION in principle all certified standard PROFIBUS slaves DP V0 DP V1 DP V2 may be connected to SIMOTION D410 2 These modules are integrated via the GSD file PROFIBUS of the device s manufacturer Note Please note that in isolated cases additional boundary ...

Page 18: ... SRZHU VXSSO 7HPSHUDWXUH VHQVRU FRQQHFWLRQ IDLO VDIH GLJLWDO LQSXWV 3 WHUPLQDOV VRODWHG GLJLWDO LQSXW IDLO VDIH GLJLWDO RXWSXW DVW GLJLWDO 2V DQDORJ LQSXW b3 31 WKHUQHW LQWHUIDFH 3 352 86 3 LQWHUIDFH 3 03 352 86 3 03 LQWHUIDFH 4 5 9 L4 LQWHUIDFH RQQHFWLRQ IRU SURWHFWLYH FRQGXFWRU DQG LI UHTXLUHG HTXLSRWHQWLDO ERQGLQJ 0 7RU 7 6FUHZ RQ VKLHOG FRQQHFWLRQ 0 7RU 7 VRODWHG GLJLWDO LQSXWV IDVW GLJLWDO 2V...

Page 19: ... all the information that the type plate on the module rear side contains Module designation Order number Serial number HW version C Tick CULUS Figure 1 6 SIMOTION D410 2 DP type plate Note You might need to access the information provided on the rear mounted type plate on the module after it has been installed We recommend that you make a note of any required information prior to the installation...

Page 20: ... address 1 6 CompactFlash card Properties The CompactFlash card is mandatory for operation of the SIMOTION D410 2 The CompactFlash card must be ordered as a separate component it is not included in the SIMOTION D410 2 scope of supply The SIMOTION Kernel SIMOTION D410 2 firmware and the software used to control the drives SINAMICS firmware are contained on the CompactFlash card The CompactFlash car...

Page 21: ...U DWD 0DWUL RGH LQFOXGLQJ RUGHU QXPEHU DWH RI PDQXIDFWXUH 3URGXFW DQG YHUVLRQ GHVLJQDWLRQ FDUG FDSDFLW ERRW ORDGHU YHUVLRQ GHQWLILHU IRU RPSDFW ODVK FDUG ZLWK RSWLRQ 9HUVLRQ GLJLW RRWORDGHU 9 6 1 0 6 9 6 027 21 9 0 7 Figure 1 8 CompactFlash card Pre installed runtime licenses The pre installed licenses are provided as Z option on the label below the order number Example with Z option for D410 2 Mu...

Page 22: ...icense and number Cxx CAM license and number P02 two POS licenses G03 three GEAR licenses C01 one CAM license MultiAxes package M41 MultiAxes package license for SIMOTION D410 2 Note Path interpolation is not supported for V4 3 Data matrix code on CompactFlash card SIMOTION D CompactFlash cards have a machine readable identification in the form of a data matrix code 2D code Reader units that suppo...

Page 23: ...uire a license SIMOTION D410 2 can be extended with additional SINAMICS S110 S120 control units e g CU305 and so can also be used for smaller multi axis applications e g with 2 3 axes These additional axes must be licensed with the single axis licenses or the D410 2 MultiAxes Package See chapter CompactFlash card Page 20 Note If you use more than one real axis with SIMOTION D410 2 you must license...

Page 24: ...rve the ESD regulations CAUTION The 50 mm clearances above and below the components must be observed The ventilation openings at the top and bottom must not be covered by any connecting cables WARNING Safe problem free operation of the SIMOTION D control unit assumes proper transportation storage setup and installation as well as careful operation and maintenance In addition to the danger and warn...

Page 25: ...ay elements The following figure shows the arrangement of the operator control and display elements on the SIMOTION D410 2 6ORW IRU RPSDFW ODVK FDUG GLVSOD V EXWWRQ 0RGH VHOHFWRU VZLWFK 6HUYLFH VHOHFWRU VZLWFK 6ZLWFK 6 5 6 7 EXWWRQ 5 581 6723 287 9 6 Figure 2 1 SIMOTION D410 2 control and display elements ...

Page 26: ...ION Always use an insulated screwdriver to turn the rotary switch Otherwise static electricity can destroy the switch Function The Service selector switch is used to select service functions In normal operation this switch must remain in the 0 position The following table shows the possible positions of the Service selector switch The Service selector switch positions are explained in the order in...

Page 27: ...esired result the upgrade can be rejected by means of the switch position This will roll the system back to the previous configuration D Backup of diagnostic data and non volatile SIMOTION data The diagnostic data and non volatile SIMOTION data can be backed up in STOP STOPU and RUN state The advantage of backing up in RUN state is the availability of enhanced diagnostic information via websites a...

Page 28: ...nd the analog outputs are at zero current voltage 2 STOP SIMOTION D410 2 does not execute any user program It is possible to load a complete user program All system services communications etc are active The I O modules are in a secure state i e the digital outputs have the status LOW and the analog outputs are at zero current voltage The technology packages are inactive i e all enables are delete...

Page 29: ...ction of switch position D of the Service selection switch The following options are available to backup the diagnostic data and the non volatile SIMOTION data Backup during operation in STOP STOPU RUN operating state A short pressing of the DIAG button suffices to initiate the backup of the data The DIAG button is therefore preferable to switch position D of the Service selection switch Backup du...

Page 30: ...and a new power up of the system forced 2 2 5 Switch S5 0 Layout SIMOTION D410 2 provides the S5 0 switch behind the blanking cover in the lower area of the front panel 8 6 6 Figure 2 6 Switch S5 0 Function The DIP switch is used for switching the analog input X131 connector as voltage or current input Table 2 3 S5 0 switch positions Position Function U The analog input is used as voltage input I ...

Page 31: ...te Slot for CompactFlash card The CompactFlash card is inserted into the plug in module over the blanking cover see Overview of operator control and display elements Page 25 Note The CompactFlash card may only be inserted or removed while the module is in a de energized state The SIMOTION D410 2 is in a de energized state when all the LEDs are OFF The CompactFlash card of the SIMOTION D410 2 must ...

Page 32: ...plays This table describes the LEDs and their meaning Table 2 4 Error and status displays LED Meaning RDY Status indicator of the SINAMICS Integrated RUN STOP SIMOTION D410 2 operating states OUT 5V Encoder current supply 5 V TTL HTL SF BF Group error bus fault Additional information You can perform a detailed diagnosis with a PG PC and the engineering system For information about diagnostics usin...

Page 33: ...cket for connecting HTL TTL and SSI encoders X120 Temperature sensor connection fail safe digital inputs 12 pin spring loaded terminal X121 Isolated digital inputs fast digital I Os 12 pin spring loaded terminal X130 Isolated digital input fail safe digital output 8 pin spring loaded terminal X131 Fast digital I Os analog input 8 pin spring loaded terminal X124 Power supply connection 4 pin screw ...

Page 34: ...systems Interface characteristics Table 3 3 Interface X100 Characteristic Type Connector type DRIVE CLiQ connector Maximum cable length 100 m Data rate 100 Mbits Connector type RJ45 socket blanking cover for DRIVE CLiQ interface included in the scope of delivery blanking cover 50 pieces Order no 6SL3066 4CA00 0AA0 Interface assignment Table 3 4 Interface assignment X100 Representation Pin Name Sig...

Page 35: ...IVE CLiQ interface DRIVE CLiQ encoder and SMx sensor modules Max five encoder systems via DRIVE CLiQ Sensor modules SMx for transferring an encoder signal to DRIVE CLiQ Encoders with a DRIVE CLiQ interface Motors with DRIVE CLiQ interface You require a DRIVE CLiQ hub module DMC20 DME20 or a CUA32 to connect more than one encoder system via DRIVE CLiQ Terminal expansion modules Max eight terminal m...

Page 36: ...h Feature SIMOTION Terminal Modules Commissioning Manual SIMOTION Terminal Modules TM15 TM17 Manual 3 3 PROFIBUS DP interfaces Properties SIMOTION D410 2 DP provides two interfaces for connection on the PROFIBUS DP PROFIBUS DP MPI interface X21 PROFIBUS DP interface X24 The interfaces can be run asynchronously or isochronously equidistant SIMOTION D410 2 DP includes master and I slave functionalit...

Page 37: ...age is provided exclusively for the bus terminal No OLPs are permitted Signal type VO Voltage output power supply O Output B Bidirectional X24 interface assignment Table 3 8 PROFIBUS DP interface X24 Representation Pin Signal name Signal type Meaning 1 Reserved do not use 2 M VO Ground to P24_SERV 3 2RS_DP B RS 485 differential signal 4 2RTS_DP O Request to send 5 1M VO Ground to 1P5 6 1P5 VO 5 V ...

Page 38: ...ls 2 and 7 can accept current loads as high as 150 mA and is sustained short circuit proof 3 4 Encoder interface HTL TTL SSI The HTL TTL SSI encoder interface is used to connect external encoders Interface characteristics Table 3 9 Interface X23 Characteristic Type Encoder interface TTL or HTL incremental encoders with adjustable parameters Absolute encoder SSI Connector type 15 pin SUB D connecto...

Page 39: ...ociated temperature channel T1 can be assigned parameters as an individual channel or together in combination with the second temperature channel T2 at interface X120 For parameterization refer to the SINAMICS S120 Commissioning Manual For Pin 6 Pin 9 At an encoder supply of 5 V the voltage drops on the encoder supply cables are recorded and compensated by means of the sense cables For this purpos...

Page 40: ... and signals AN_SSI_XDAT BN RN at X23 connected to M_Encoder U Schalt Low p0405 4 0 3 5 4 8 6 3 V High p0405 4 1 9 11 3 13 8 V Switching threshold in the unipolar mode parameter p0405 0 0 and signals AN_SSI_XDAT BN RN not connected to X23 U Schalt Low p0405 4 0 5 9 7 9 10 2 V 1 Other signal levels according to the RS422 specification 2 The absolute level of the individual signals varies between 0 ...

Page 41: ...standard digital inputs DI 17 can also be used as EP terminal One fail safe electrically isolated digital output F DO can be used alternatively as one standard digital output Five electrically isolated digital inputs DI Eight high speed non isolated digital I Os DI DO Assignment of the I Os to functions can be parameterized as required Special functions e g input of measuring input and output for ...

Page 42: ... the X120 X121 X130 and X131 connectors are supplied coded The terminal and pin numbers are also inscribed on the connectors 3 5 3 Interface assignment The following tables contain the pin assignments of the onboard I Os X120 Table 3 13 Interface assignment X120 Representation Pin Designation Information 1 Temp 2 Temp Motor temperature sensor input Temperature sensors KTY84 1C130 PTC Measuring cur...

Page 43: ...2 on the Communication Interface Board CIB Extended functions Control takes place via the 2 channel F DI of the SIMOTION D410 2 F DI 0 F DI 2 X120 3 11 A fail safe digital input is made up of 2 digital inputs If SIMOTION D410 2 is mounted separately PM340 connected to SIMOTION D410 2 via CUA31 32 use of the Safety Integrated Extended Functions via the on board terminals F DI F DO is not possible T...

Page 44: ...15 Interface assignment X121 Representation Pin Designation Information 1 DI 0 Isolated digital input 0 2 DI 1 Isolated digital input 1 3 DI 2 Isolated digital input 2 4 DI 3 Isolated digital input 3 5 M2 Ground reference for DI 0 DI 3 6 M Ground reference of the electronics 1 7 DI DO 8 High speed digital I O 8 not isolated 8 DI DO 9 High speed digital I O 9 not isolated 9 M Ground reference of th...

Page 45: ...DI 18 DI 20 and DO 16 6 24 V1 Power supply for F DI 0 F DI 1 F DI 2 and F DO 7 DO 16 3 8 F DO 0 4 DO 16 Fail safe digital output 0 or digital output 16 1 Reference potential for the digital I Os and analog input 2 Reference potential for DI 20 3 The proper functioning of the DO 16 requires that the terminals 5 6 be connected 4 F DO 0 for Safety Integrated extended functions NOTICE An open input is...

Page 46: ...nalog input CAUTION The common mode range may not be violated This means that the analog differential voltage signals can have a maximum offset voltage of 12 V with respect to the reference potential If the range is infringed incorrect results may occur during analog digital conversion Note A 24 V supply voltage must be connected to terminal X124 for the digital outputs to be used If momentary int...

Page 47: ...ed Basic Functions via the EP terminals Safety Integrated extended functions via onboard I Os 3 F DI and 1 F DO Safety Integrated Extended Functions with TM54F Safety Integrated basic and extended functions via secure communication from PROFIsafe to PROFIBUS Control F logic is via a SIMATIC F CPU which is connected to PROFIsafe via PROFIBUS e g a CPU 317F 2 DP For further information on Safety Int...

Page 48: ...ues of one or more encoders are measured with positioning accuracy to determine lengths and distances The assignment of the inputs is not fixed and the special use is activated in the SIMOTION SCOUT engineering system Note An additional external electronics power supply via terminal X124 is required in two cases If the digital outputs DO 8 to DO 15 are in use the power supply needs to be connected...

Page 49: ...O ZLWK DFWLYDWHG 6DIHW QWHJUDWHG EDVLF IXQFWLRQV XPSHU RSHQ HOHFWULFDO LVRODWLRQ IRU GLJLWDO LQSXWV 8VH VKLHOGHG FDEOHV IRU IDVW LQSXWV DQ EH SDUDPHWHUL HG LQGLYLGXDOO DV LQSXW RU RXWSXW 8VH VKLHOGHG FDEOH IRU DQDORJ QSXW VKLHOGHG W 9 W 9 W 9 5 9 L4 VRFNHW QFRGHU LQWHUIDFH RPSDFW ODVK FDUG 7HPS 7HPS 3 0 0 9 0 9 352 86 9 0 9 0 0 0 0 0 0 0 0 9 2 2 0 0 2 2 2 2 0 0 0 0 9 9 2 2 2 2 s 9 2 352 86 Figure ...

Page 50: ...02 2012 3LQ DQG 3LQ FDQ EH SDUDPHWHUL HG DV LQSXW RU RXWSXW GGLWLRQDO H WHUQDO 2 VXSSO GGLWLRQDO H WHUQDO 2 VXSSO 0 M 1 2 2 2 2 2 6 6 6 6 6 6 6 0 9 9 2 2 2 2 6 6 6 6 6 6 6 6 0 0 0 0 0 9 9 0 9 9 0 9 9 6 6 6 6 0 0 0 0 0 Figure 3 2 Example of circuits for the DI DO without a safety function ...

Page 51: ...W XPSHU RSHQ HOHFWULFDO LVRODWLRQ IRU GLJLWDO LQSXWV 8VH VKLHOGHG FDEOHV IRU IDVW LQSXWV 8VH VKLHOGHG FDEOH IRU DQDORJ QSXW VKLHOGHG W 9 5 9 L4 VRFNHW QFRGHU LQWHUIDFH RPSDFW ODVK FDUG 0 9 9 9 9 9 7HPS 7HPS 3 0 352 86 9 0 9 0 0 0 0 0 0 0 0 9 2 0 0 2 2 2 2 0 0 0 0 2 2 2 2 s 9 352 86 2 Figure 3 3 Internal connections of the SIMOTION D410 2 DP without a safety function ...

Page 52: ... PRWRU WHPSHUDWXUH VHQVRU LQSXW 7KH LQYHUVLRQ FDQ EH SDUDPHWHUL HG XPSHU RSHQ HOHFWULFDO LVRODWLRQ IRU GLJLWDO LQSXWV 8VH VKLHOGHG FDEOHV IRU IDVW LQSXWV 8VH VKLHOGHG FDEOH IRU DQDORJ QSXW VKLHOGHG DV YROWDJH LQSXW W 9 5 9 L4 VRFNHW QFRGHU LQWHUIDFH RPSDFW ODVK DUG 2 9 9 9 9 7HPS 7HPS 3 0 352 86 9 0 9 0 0 0 0 0 0 0 0 9 2 0 0 2 2 2 2 0 0 0 0 2 2 2 2 s 9 352 86 2 9 Figure 3 4 Internal connections of...

Page 53: ...PSOH IRU D VDIHW FRQWUROOHU ZLWK 3 DQG 0 VZLWFKLQJ RXWSXWV RQQHFWLRQ H DPSOH IRU D VDIHW FRQWUROOHU ZLWK WZR 3 VZLWFKLQJ RXWSXWV GGLWLRQDO H WHUQDO 2 VXSSO GGLWLRQDO H WHUQDO 2 VXSSO 0 0 S 3 S 2 S 1 S 0 24 V1 M 1 0 2 2 2 2 2 2 2 2 6 6 6 6 6 6 6 6 0 0 0 0 9 9 0 9 9 0 0 9 9 9 0 0 9 9 2 Figure 3 5 Example of circuits for the F DI F DO with a safety function ...

Page 54: ... Type Connector type Screw terminal 2 Connectable conductor cross sections Flexible With wire end ferrule without plastic sleeve With wire end ferrule with plastic sleeve 0 2 mm to 2 5 mm 0 25 mm to 1 mm 0 5 mm to 1 mm Stripped length 7 mm Tool Screwdriver 0 6 x 3 5 mm Tightening torque 0 5 to 0 6 Nm Max current carrying capacity incl loop through 20 A Max cable length 10 m Interface assignment Ta...

Page 55: ...rk with a transmission rate of 10 100 Mbit s SIMOTION D410 2 offers the following functions via the Ethernet interface PROFINET basic services e g DCP LLDP SNMP Although these PROFINET basic services provide uniform functions for the address assignment and diagnostics they do not provide PROFINET IO communication for the connection of drives or I O modules for example Communication with STEP 7 and...

Page 56: ...ded in the scope of delivery blanking cover 50 units order number 6SL3066 4CA00 0AA0 Interface assignment Table 3 22 X127 interface assignment Representation Pin Signal name Signal type Meaning 1 TXP Output Ethernet transmit differential signal 2 TXN Output Ethernet transmit differential signal 3 RXP Input Ethernet receive differential signal 4 Reserved do not use 5 Reserved do not use 6 RXN Input...

Page 57: ...kets are suited for multiple spring wire connectors with a diameter of 2 mm Interface characteristics Table 3 23 T0 T1 and T2 interfaces Characteristic Type Connector type 2 mm sockets Voltage 0 V to 5 V Resolution 8 bit Load current max 3 mA Sustained short circuit proof Reference potential is M terminal Interface assignment Table 3 24 Interface assignments T0 T1 and T2 Representation Pin Designa...

Page 58: ...dule via the power module interface Figure 3 6 SIMOTION D410 2 interface to the power module interface PM IF Note SIMOTION D410 2 can only be connected to a SINAMICS S120 PM340 blocksize power module via the power module interface A power module in chassis format must be connected via the DRIVE CLiQ interface see SIMOTION D410 2 Commissioning and Hardware Installation Manual A SIMOTION D410 2 cann...

Page 59: ...ansport packaging EN 60721 3 2 Class 2M3 EN 60721 3 1 Class 1M2 Permissible ambient temperature 40 C to 70 C 25 C to 55 C Relative humidity 5 95 10 100 Height Max 4000 m above sea level Atmospheric pressure 620 hPa to 1060 hPa The specified values apply to a transportation altitude of up to 4000 m 620 hPa to 1060 hPa The specified values apply to a storage altitude of up to 4000 m Biological envir...

Page 60: ...ems that require special monitoring e g Elevator installations Electrical systems in particularly hazardous rooms An additional measure for using SIMOTION D410 2 can for example be installation in cabinets Ambient operating conditions for the operation SIMOTION D410 2 may be used under the following ambient conditions Table 4 2 Environmental requirements Ambient conditions Application range Remark...

Page 61: ...s 3S1 according to EN 60721 3 3 Conductive dusts are not permitted Note Observe the application ranges of the PM340 power modules along with their derating Refer to SINAMICS S120 for AC Drives Manual Vibration reduction If SIMOTION D410 2 is subjected to larger shocks or vibrations you must use suitable measures to reduce the acceleration or the amplitude We recommend installation on shock absorbi...

Page 62: ...C Condition Max 500 ms 50 s recovery time max 10 results h Current consumption typically 1 0 8 A Starting current typically 1 3 0 A Power loss typically 1 20 W 1 With no load on I Os and no 24 V supply via DRIVE CLiQ or PROFIBUS interface Memory Table 4 4 Technical data for memory RAM Random Access Memory At least 40 MB RAM disk load memory At least 25 MB Retentive memory retain variables At least...

Page 63: ... as well as a list of tasks available in the execution system see the function overview in the PM 21 Catalog Motion Control SIMOTION SINAMICS S120 and motors for production machines 4 4 Interfaces and performance features 4 4 1 PLC and motion control performance Number of axes and clock cycles Table 4 7 Maximum number of axes and minimum cycles for SIMOTION D410 2 PLC and motion control performanc...

Page 64: ...erfaces DRIVE CLiQ interface 1 Ethernet interface 1 PROFIBUS interface 2 Equidistant and isochronous Can be configured as master or slave Address space Table 4 10 Address space Logical I O address space 8 KB Physical I O address space each PROFIBUS interface each inputs and outputs 1 KB Permanent process image for BackgroundTask I O variables 64 bytes Additional configurable process image for each...

Page 65: ...gainst polarity reversal 1 Reference potential for DI 0 DI 3 is terminal M2 X121 X130 reference potential for DI 22 is terminal DI 22 X130 2 The digital inputs are protected against polarity reversal up to 30 V Digital I Os Table 4 12 Technical data regarding the digital I Os with adjustable parameters Number of digital I Os 8 Max 8 as measuring input inputs Max 8 as cam outputs If used as an inpu...

Page 66: ... load 48 Ω high 1 90 Vout low 0 10 Vout 2 The digital inputs are protected against polarity reversal up to 30 V 3 The information was not available at the time of going to press For the latest information go to http support automation siemens com WW view de 27585482 Fail safe digital I Os Table 4 13 Technical data for fail safe digital inputs F DI Number of inputs 3 F DI or as 6 DI Input voltage R...

Page 67: ...nical data for the analog input Number of inputs 1 Galvanic isolation No Common mode range 12 12 V When used as analog voltage input Input voltage range 10 10 V Resolution 12 bit sign based on 11 V 1 Input resistance Ri 100 kΩ When used as analog current input Input current range 20 20 mA Resolution 11 bit sign based on 22 mA 1 Input resistance Ri 250 Ω 1 The maximum controllable area is approx 11...

Page 68: ...pull signals 2 As of a cable length of 200 m use a power supply cable with a cable cross section 0 75 mm 3 100 m with remote sense Note The CUA32 control unit adapter also provides an encoder interface for an HTL TTL or SSI encoder The technical data of the CUA32 adapter module can be found in the SINAMICS S120 AC Drive Manual 4 5 Clock Properties of the real time clock The table below contains th...

Page 69: ...e with the POWER OFF for the duration of the battery backup time excluding software clock The buffer is recharged in the POWER ON state If the real time clock backup time is exceeded the time is reset If the SIMOTION D410 2 is reset to its factory settings the clock is also reset to the default setting when delivered ...

Page 70: ...Technical data 4 5 Clock SIMOTION D410 2 70 Manual 02 2012 ...

Page 71: ...SIMOTION D410 2 Manual 02 2012 71 Dimension drawings 5 5 1 SIMOTION D410 2 DP dimension drawing Figure 5 1 SIMOTION D410 2 DP dimension drawing ...

Page 72: ...Dimension drawings 5 2 Mounting plate dimension drawing SIMOTION D410 2 72 Manual 02 2012 5 2 Mounting plate dimension drawing DVWHQLQJ ZLWK VFUHZV 0 RU 0 Figure 5 2 Mounting plate dimension drawing ...

Page 73: ... found In the CAD Creator at the following Internet address http support automation siemens com WW view en 30559271 In the DT Configurator of the Industry Mall http www siemens com dt configurator Circuit diagram macros EPLAN circuit diagram macros are available for the SIMOTION D410 2 The macros are supported when you create circuit diagrams For information on how to do this refer to Internet add...

Page 74: ...Dimension drawings 5 3 CAD data dimension drawings and circuit diagram macros SIMOTION D410 2 74 Manual 02 2012 ...

Page 75: ...g connector for PROFIBUS interface up to 12 Mbps 90 cable outlet Without PG socket without FastConnect insulation displacement 6ES7972 0BA12 0XA0 X Without PG socket with FastConnect insulation displacement 6ES7972 0BA52 0XA0 X With PG socket without FastConnect insulation displacement 6ES7972 0BB12 0XA0 X With PG socket with FastConnect insulation displacement 6ES7972 0BB52 0XA0 X Plug connector ...

Page 76: ... X Reference To obtain ordering data information for other SINAMICS drive components such as line modules motor modules DRIVE CLiQ cables etc refer to the PM21 Catalog Note The procedure for replacing the SIMOTION D410 2 fan is described in the SIMOTION D410 2 Commissioning and Hardware Installation Manual Spares on Web Spares On Web is an information system that enables you to find out which spar...

Page 77: ...E CLiQ interfaces for this Interfaces The TM31 contains the following terminals Table 6 2 Interface overview of the TM31 Interface Number Digital inputs 8 Bidirectional I Os 4 Relay outputs with changeover contact 2 Analog inputs 2 Analog outputs 2 Temperature sensor input KTY84 130 or PTC 1 CAUTION The 50 mm clearances above and below the component must be observed Additional references For furth...

Page 78: ...TL encoder output 1 CAUTION The 50 mm clearances above and below the component must be observed Additional references For further information on the TM41 terminal module see the SIMOTION D410 2 Commissioning and Hardware Installation Manual 6 4 TM54F terminal module Properties The TM54F terminal module is a terminal expansion module for snapping on to a DIN EN 60715 mounting rail The TM54F offers ...

Page 79: ...reading back the switching state 2 A fail safe digital input consists of two digital inputs 3 Sensors Fail safe devices for commanding and detecting such as emergency stop pushbuttons and safety locks as well as position switches and light arrays light curtains 4 Dynamic response The sensor power supply is switched on and off during test stop for testing the sensors the cable routing and the evalu...

Page 80: ...ed using BICO technology and thus used from the drive side as well Unlike the TM15 measuring input inputs and cam outputs are not available with the TM15 DI DO Note The module hardware for the TM15 and TM15 DI DO is identical A distinction is only made by the addition of the component in the SIMOTION SCOUT project navigator using Inserting I O component TM17 High Feature Each of the 16 digital I O...

Page 81: ...r Interfaces Table 6 5 Overview of the interfaces for the adapter modules Interface CUA31 1 CUA32 DRIVE CLiQ interface 3 3 EP terminals temperature sensor connection 1 1 Power Module Interface PM IF 1 1 24 V electronic power supply 1 1 Encoder interface HTL TTL SSI Only SSI encoders without incremental tracks may be operated 0 1 Maximum DRIVE CLiQ cable length 100 m 100 m 1 CUA31 with order number...

Page 82: ...interrupting the DRIVE CLiQ link and therefore the data exchange The DMC20 DME20 is also used with a SIMOTION D410 2 DP when a second encoder is required As an SMx sensor module and a motor with DRIVE CLiQ interface only have one DRIVE CLiQ interface a DMC20 DME20 must be used for a second encoder via DRIVE CLiQ If a CUA31 CUA32 is used the DMC20 DME20 is not required Alternatively a second encode...

Page 83: ...al Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio ...

Page 84: ... standard for variable speed electric drives EN 61800 3 of category C2 or the limit value class A Group 1 to EN55011 By implementing appropriate additional measures the limit values according to category C2 or limit value class A Group 1 are observed For this purpose additional measures such as the use of an additional RFI suppression filter EMC filter may be necessary In addition measures for EMC...

Page 85: ... SINAMICS S120 CU310 2 control unit with regard to EMC For more information on this topic also refer to Catalog PM21 as well as the SINAMICS Function Manuals A 3 Safety of electronic controllers Introduction The following remarks relate to fundamental criteria and apply irrespective of the type of controller and the manufacturer Risk A higher degree of safety standard applies to all applications a...

Page 86: ...ular phones in the immediate vicinity of the controller External influences damage 2 Exceptional temperatures as well as emissions of light noise particles or gas caused by for example Component malfunctions Software errors Operating and or ambient conditions not within the scope of the specification External influences damage 3 Hazardous shock voltages caused by for example Component malfunctions...

Page 87: ...to refer to electrostatic sensitive devices Electrostatic sensitive devices are identified by the following symbol Figure B 1 Symbol for identification of electrostatic sensitive devices CAUTION Electrostatic sensitive devices can be irreparably damaged by voltages that are far lower than anything a person can perceive These voltages occur if you touch a component or the electrical connection of a...

Page 88: ...t can accumulate an electrostatic charge This figure indicates the maximum electrostatic charges that can accumulate on an operator when he comes into contact with the indicated materials These values comply with the specifications in IEC 801 2 9ROWDJH LQ N9 N9 5HODWLYH DLU KXPLGLW LQ 6 QWKHWLF PDWHULDO RRO QWL VWDWLF PDWHULDO H J ZRRG RU FRQFUHWH Figure B 2 Electrostatic voltage that can accumula...

Page 89: ...the accumulation of static electricity Avoid direct contact You should only touch ESD components if unavoidable for example during maintenance work When you touch modules make sure that you do not touch either the pins on the modules or the printed conductors If you follow these instructions electrostatic discharge cannot reach or damage sensitive components If you have to take measurements on a m...

Page 90: ...ESD guidelines B 3 Basic measures for protection against discharge of static electricity SIMOTION D410 2 90 Manual 02 2012 ...

Page 91: ...ty Integrated extended functions 52 Without safety function 49 cULus Approval 83 D Declaration of conformity 84 DIAG button 29 Diagnostic buffer 62 Digital I Os 41 Bidirectional 48 Connection examples 49 Fail safe 47 Technical data 65 Dimension drawing 73 Mounting plate 72 SIMOTION D410 2 DP 71 Dimensions 62 Display elements 25 DMC20 Properties 82 DMC20 hub Properties 82 DME20 Properties 82 DME20 ...

Page 92: ... 0 30 P Performance Motion Control 63 PLC 63 PLC and motion control SIMOTION D410 2 DP performance 63 PROFIBUS DP interface Assignment 37 R Real time clock 68 References 4 Reliability Risk 85 RESET button 30 Residual risk 86 Runtime licenses 21 S Safety information 24 Safety of electronic controllers 85 Service selector switch 26 Shipping conditions 59 SIMOTION D410 2 Hardware components 12 Possib...

Page 93: ...Index SIMOTION D410 2 Manual 02 2012 93 CompactFlash card 21 SIMOTION D410 2 19 U UL certification 83 W Weight 62 ...

Page 94: ...Index SIMOTION D410 2 94 Manual 02 2012 ...

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