Siemens SIMATIC PCS 7 FOUNDATION Fieldbus Commissioning Manual Download

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SIMATIC

Process Control System PCS 7

FOUNDATION Fieldbus

Commissioning Manual

Valid for the SIMATIC PCS 7 Process Control System

software package as of V8.1 SP1 including SIMATIC

PDM V8.2 SP1

02/2015

A5E32711026-AC

Security information

Introduction

Basics of the FOUNDATION

Redundancy and system

changes during operation

Summary of Contents for SIMATIC PCS 7 FOUNDATION Fieldbus

Page 1: ...SIMATIC PCS 7 Process Control System software package as of V8 1 SP1 including SIMATIC PDM V8 2 SP1 02 2015 A5E32711026 AC Security information 1 Introduction 2 Basics of the FOUNDATION Fieldbus 3 System planning 4 Engineering 5 Commissioning 6 Redundancy and system changes during operation 7 ...

Page 2: ...are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used...

Page 3: ...ation 34 5 2 5 How to configure FF internal interconnections Control in the field 35 5 2 6 Interconnection Editor dialog box 37 5 2 7 Adding deleted default blocks 39 5 2 8 How to replace an FF device 39 5 3 Parameter assignment 40 5 3 1 How to assign parameters of the FF devices 40 5 3 2 Bus parameters 42 5 3 3 How to assign bus parameters 47 5 3 4 How to plan the macrocycle 49 5 4 Using the appl...

Page 4: ... 1 Modes and Status menu commands 63 6 2 2 Performing diagnostics 65 7 Redundancy and system changes during operation 67 7 1 Redundancy 67 7 2 System changes during operation 68 Index 71 Table of contents FOUNDATION Fieldbus 4 Commissioning Manual 02 2015 A5E32711026 AC ...

Page 5: ...s For the secure operation of Siemens products and solutions it is necessary to take suitable preventive action e g cell protection concept and integrate each component into a holistic state of the art industrial security concept Third party products that may be in use should also be considered For more information about industrial security visit http www siemens com industrialsecurity To stay inf...

Page 6: ...Security information FOUNDATION Fieldbus 6 Commissioning Manual 02 2015 A5E32711026 AC ...

Page 7: ... in PCS 7 The display shows an example of the connection of FF devices to the automation system The additional use of the active field distributor enables mutual decoupling in case of FF device faults VHJPHQW XV OLQN RPSDFW OLQN XV OLQNV XV OLQN OLQN FWLYH ILHOG GLVWULEXWRUV VHJPHQW LHOG GHYLFHV VHJPHQW 352 86 3 WKHUQHW SIMATIC PCS 7 supports the connection of FF devices SIMATIC PCS 7 supports the...

Page 8: ...ion You can find an introduction to working with PCS 7 in the SIMATIC PCS 7 Process Control System PCS 7 Getting Started documentation Conventions Some of the information in this documentation applies to several components To ensure that the products to which such information applies are clearly identifiable we have used the following designations Designation Validity Bus link The associated infor...

Page 9: ...F bus link As of PCS 7 V8 1 SIMATIC PCS 7 together with SIMATIC PDM as of V8 2 is certified for Class 61 hosts Host Interoperability Support Test Host Profile Classes 61a 61b The following FF functions can be implemented with it for example Cross block references device level access Multiple capability levels Instantiable blocks Introduction FOUNDATION Fieldbus Commissioning Manual 02 2015 A5E3271...

Page 10: ...Introduction FOUNDATION Fieldbus 10 Commissioning Manual 02 2015 A5E32711026 AC ...

Page 11: ...A couplers via DP PA Link redundancy with 2 fieldbus couplers possible FF devices are connected to the automation system via a bus link The following bus links are approved for PCS 7 FF Link Configuration with an IM 153 2 FFinterface module and FDC 157 fieldbus coupler redundancy with 2 fieldbus couplers possible Compact FF Link Configuration with Compact FF Link redundancy with 2 Compact FF Link ...

Page 12: ...ule prevents conflicts on the FF segment during communication A bus link performs the LAS function in PCS 7 during normal operation If no bus link is online on the FF segment suitable FF devices Link Master can assume the LAS function Macro cycle The macro cycle is a time period that must be defined for each system The following tasks must be performed during this time period All FF devices must b...

Page 13: ...3 standard governs the structure of device descriptions DD This standard was developed in cooperation with the following organizations PROFIBUS User Organization PNO Hart Communication Foundation HCF Fieldbus FOUNDATION OPC Foundation The device descriptions are based on the EDDL Electronic Device Description Language Information in device descriptions Device descriptions contain all information r...

Page 14: ...ing the device identification of the FF devices TAG name and address Page 55 232 to 247 SIEMENS reserve range Reserved address range for new FF devices or FF devices that are not in operation and for FF devices that are only temporarily connected 248 to 251 Range for temporary FF devices Devices that are made available and that require a device address Devices that are moved to this range by the a...

Page 15: ... of FF devices that have been assigned to one of the temporary addresses 3 3 Block model of device parameters The parameters functions and data of an FF device are assigned to block types in the device descriptions of the FF devices Block type Note Resource block One resource block per FF device Function block Multiple function blocks are possible for an FF device Transducer block Multiple transdu...

Page 16: ...ector DI Digital input DO Digital output ML Manual loader PD PD controller proportional derivative PID PID controller proportional integral derivative RA Ratio controller Transducer block Transducer blocks make it possible to influence the input and output variables of a function block Examples of this are Calibration and conversion of measured and control data Linearization of characteristic curv...

Page 17: ...eted and re inser ted Can be deleted Objects of the block model In PCS 7 applications in the PC stations assume the functions of FF specific objects Engineering station Configuration of the FOUNDATION Fieldbus Interconnection of the FF devices Interconnections for the process image You can find information on this in the section How to replace an FF device Page 39 Interconnections within the FF de...

Page 18: ...and SIMATIC PDM you will find capability levels at the following place In the tree view as a hierarchy level below the device revision of the FF devices Examples Device without capability level Device with capability level Device with instantiable blocks Device Device revision Device revision Device Device revision Device revision Capability level 1 Capability level 2 Device Device revision Device...

Page 19: ...tion Mailing address SIEMENS AG Customer Support D 90475 Nuremberg Germany E mail online support industry siemens com Internet http www siemens com automation service support http www siemens com automation service support Questions on devices and GSD files Please get in touch with your contact partner at the device manufacturer For more information refer to the List of integrated devices You will...

Page 20: ...Basics of the FOUNDATION Fieldbus 3 5 Contact partner FOUNDATION Fieldbus 20 Commissioning Manual 02 2015 A5E32711026 AC ...

Page 21: ...he maximum number of nodes in an FF segment depends on the requirements of a plant regarding update times Typical number of FF devices that are integrated in a plant in an FF segment 8 to 10 maximum number 31 The time for a macro cycle is influenced primarily by the share of cyclic communication This share depends on the following factors Properties of the FF devices used in the FF segment Number ...

Page 22: ...ata of an FF device The number of processed function blocks has an effect on the macro cycle 4 2 Configuration Hardware Always connect an FF segment to the automation system via PROFIBUS DP You need a suitable bus link for the transition between PROFIBUS DP and the FF segment The bus link can be operated on the integrated line of the CPU if the CPU supports the data record gateway The table shows ...

Page 23: ...m Number of spur lines longer than 1 m Permissible length of a spur line length in meters Spur line outside Ex ia Spur line in Ex ia 1 12 120 30 13 14 90 30 15 18 60 30 19 24 30 30 25 31 1 1 SIMATIC Fieldbus Calculator The SIMATIC Fieldbus Calculator provides support for the calculation and design of fieldbus segments with an active field distributor You enter the relevant physical data cable leng...

Page 24: ...System planning 4 2 Configuration FOUNDATION Fieldbus 24 Commissioning Manual 02 2015 A5E32711026 AC ...

Page 25: ...reate a bus link with FOUNDATION Fieldbus FF subsystem on the DP master system Page 27 3 Insert FF device Page 29 Insert an FF device and assign the address on the FF segment Assign addresses in the I O range and symbolic names for signals Specify the device name and object properties 4 How to configure FF internal interconnections Control in the field Page 35 5 Configure the bus parameters Page 4...

Page 26: ...e agreement 2 Select the File Read device descriptions from source directory If the device descriptions are compressed select the menu command File Read device descriptions from compressed source 3 In the tree view navigate to the directory with the device descriptions Select the drive containing the DVD Device Library Note DVD Device Library The Device Library DVD is supplied with SIMATIC PDM 4 C...

Page 27: ... device descriptions are transferred to the PC Note During the device description integration Do not open any SIMATIC programs until the device description integration has completed Additional information Online help for SIMATIC PDM 5 2 Configuring 5 2 1 How to prepare a FOUNDATION Fieldbus for FF devices An example of a plant configuration can be found in section Introduction Page 7 Recommendatio...

Page 28: ...link with FOUNDATION Fieldbus Create FF subsystem 1 In the component view select the SIMATIC station and double click the Hardware object in the detail window HW Config opens 2 If the hardware catalog is not visible select the menu command View Catalog The hardware catalog opens 3 Open the PROFIBUS DP FF Link folder in the current PCS 7 profile 4 Drag and drop the module to be used as a bus link o...

Page 29: ...NG DIP switch must match the configuration of the FDC 157 for both FDC 157 field device couplers During operation the position of the RING DIP switch must match the config uration of the integrated field device cou pler for both Compact FF Links 7 Click OK The interface module IM is created with a FOUNDATION Fieldbus FF subsystem 5 2 2 How to place FF devices on the FOUNDATION Fieldbus Setting cha...

Page 30: ... the address of the FF device on the FF segment of the plant You can find information on this in the section Device addresses Page 14 5 Click OK You may receive the message that changes have to be made Observe any device specific limitations and properties of the blocks in the section Block model of device parameters Page 15 Note Instantiable blocks for devices with capability level For devices wi...

Page 31: ...interconnections In the shortcut menu select the menu command Assign Address The dialog box Properties signal opens Click OK The addresses in the I O range are assigned for the selected signals 3 Recommendation Assign symbolic names This measure makes configuration easier Assign symbolic names for all addresses Select a required row function again in the address table Select the menu command Edit ...

Page 32: ...k Master Select the Device Object Properties menu command Select the Parameters tab Activate the Backup Link Master check box 6 Click OK 7 Select the menu command File Save 8 Open SIMATIC PDM Notes on downloading Download when Address and TAG match The FF device can be downloaded if the Address and TAG in the configuration match the settings of the FF device Downloading when device address of the ...

Page 33: ...e if you want to change the bus parameters Changing bus parameters NO The new FF device will not be transferred Changing bus parameters YES The bus parameters are changed on all FF devices and marked as for download in the project The following bus parameters are affected Slot Time Maximum Response Delay Minimum Inter DLPDU Delay Macro cycle Note Checking the macro cycle Check the settings of the ...

Page 34: ...he bus system is orphaned with all FF devices The FF devices and CiF interconnections will be retained The addresses will be released The interconnections between the FF and the automation system will be retained This bus system is disregarded during compiling and downloading of the automation system Changing interconnections Impact on communication The FF device must be restarted when you change ...

Page 35: ...ctions Control in the field Note For information about required CiF interconnections refer to the documentation of the device manufacturer Requirements FF devices have been created in the project The signals from the function blocks of the FF devices that you want to interconnect via CiF are not locked Locked inputs or outputs Inputs or outputs can be locked for the interconnection Causes The inpu...

Page 36: ...nce you have selected an interconnection click Add interconnection The FF internal interconnection is entered in the Interconnection column 6 To create additional interconnections repeat steps 4 and 5 7 Click Save The interconnections are saved in the project Delete interconnection To delete an interconnection select the desired line in the Inputs and interconnections list and click the Delete int...

Page 37: ... no communication load on the FF segment Structure The Connection Editor dialog box is divided into the following columns Inputs and interconnections area Input column This column shows the FF devices and the available inputs in the network view of the FF segment Inputs are the target of an interconnection Internal interconnection column This column displays a list of interconnections that were co...

Page 38: ...l input Interconnected Analog output Not interconnected Analog output Interconnected Digital output Not interconnected Digital output Interconnected Locked inputs or outputs Inputs or outputs can be locked for the interconnection Causes The input or output is interconnected internally An I O address is already assigned to the input or output in HW Config from the process image You can find informa...

Page 39: ...ginal status of the FF device You can find information about this in the device specific online help and information of the device manufacturer NOTICE Re commissioning of the FF device required Ensure that the state of the plant permits re commissioning of the FF device 5 Click Transfer Additional information Information of the device manufacturer 5 2 8 How to replace an FF device During a device ...

Page 40: ...vice Assign address and TAG menu command Transfer the correct address and TAG to the FF device Note Changing the address will restart the device Download the configuration to the device 5 3 Parameter assignment 5 3 1 How to assign parameters of the FF devices You configure FF devices in PCS 7 systems with SIMATIC PDM Note Device specific menu commands and help in SIMATIC PDM Device specific menu c...

Page 41: ...ing menu command Edit SIMATIC PDM Upload to PG PC The Upload to PG PC dialog opens 3 Select one of the following options If you want to read the device data of an FF device Object with all subordinate objects option If you want to read the device data of all FF devices on the FF segment Object with all subordinate objects and networks option 4 Click Start Procedure in SIMATIC PDM 1 Select an FF de...

Page 42: ...eters to be uploaded from the FF devices to the computer and saved on request upload to PG PC Additional information Manufacturer information of the FF device Online help for SIMATIC PDM 5 3 2 Bus parameters Note Changing bus parameters Faultless operation of the components on the FF subsystem is only ensured if the parameters for the bus profile are compatible with each other You should therefore...

Page 43: ...low System Management Timer area FOUNDATION Fieldbus is a clocked bus system Three timers T1 T2 T3 are integrated in the System Management Information for monitoring purposes These timers are used to control the schedule on the FF segment they ensure that each FF device has sufficient time available for actions and data transmission In PCS 7 by default timers T1 and T3 operate on the interface mod...

Page 44: ...r T3 corresponds to the number of clock cycles that are available as waiting time On expiration of this waiting time the interface module or LAS checks the FF devices that are recognized as new on the FF Node Polling area Bus parameters Setting range default setting Meaning and limiting values First Unpolled Node 20 FUN 232 FirstUnpolledNodeId FUN Default setting in SIMATIC PCS 7 FUN 36 This param...

Page 45: ...ay 0 120 16 This parameter specifies the minimum interval between two frames on the FF seg ment Each FF device has a minimum value of MinInterPDUDelay This value is stored in the EDD Assign parameters to this value in such a way that it corresponds to at least the maximum value of Minimum inter DLPDU Delay of all the FF devices on the FF segment Minimum inter DLPDU Delay segment max Minimum inter ...

Page 46: ...F device to process all tasks The parameters unit is the transmission duration of one octet Keeping to the schedule controlled by LAS has the highest priority on the FF The time available for an FF device should be sufficiently dimensioned greater than Default Token Holding Time An FF device can only be processed if it keeps the token for longer than stipulated by the Default Minimum Token Delegat...

Page 47: ...Set the parameter according to the specifications of the device manufacturer Start up time 20 s Time period for start up of all devices on the FF segment in seconds Selection 20 to 180 seconds levels every 20 seconds Stale Count Limit 0 255 3 Maximum number of failed communication attempts When the value is exceeded the device in question terminates communication with the FF segment 0 Checking is ...

Page 48: ...s dialog box opens 5 Select the Bus parameter tab Make the settings You can find information about this in the section Bus parameters Page 42 Note Identification of all FF devices on the FF segment Set the value First Unpolled Node to 232 default 36 For performance reasons no addresses in the address range 36 to 231 should be assigned to FF devices in a system Following a scan of the Unpolled Bere...

Page 49: ... boxes Acyclical percentage and Macro cycle Run the schedule calculation every time you make a change Requirements for downloading First configure all interconnections If you have inserted new FF devices in the FF segment or want to use new parameters online changes are not possible If necessary correct the macro cycle settings 5 3 4 How to plan the macrocycle A macrocycle lasts for a number of bu...

Page 50: ...he FF specifications Thick dividing line The limiting value set in the entry field Percentage of acyclic communication Right thin dividing line 70 of the bus load The upper limit of the percentage of acyclic communication of the bus load recommended in the FF specifications Right area The colored area on the right side indicates the percentage of cyclic communication Meaning of the colored areas C...

Page 51: ...ommand The FF subsystem properties dialog window opens 3 Specify the subsystem number of the FF segment if necessary A change is generally not needed 4 Click Properties The Properties Foundation Fieldbus dialog box opens 5 Open the Macrocycle tab 6 Enter the system specific settings 7 Click the Calculate schedule button The consistency of the set parameters is checked The result is displayed graph...

Page 52: ...cluded in the schedule calculation Changes made with SIMATIC PDM become effective only for interconnected function blocks 5 4 Using the applications 5 4 1 Overview In HW Config you have reproduced the configuration of the FF segment in the system Interconnect the signals of the function blocks individually for FF devices The created symbolic names facilitate further configuration Create the charts...

Page 53: ... is connected to an automation system There is a communication connection between the automation system and the FF segment A project with field devices is available on the computer Starting LifeList If the project is open in SIMATIC Manager you can start the LifeList from the following views Starting from HW Config Select a PDM object containing the field devices Select the SIMATIC PDM Start LifeL...

Page 54: ... LifeList is opened the scan range is set to the complete address range according to the protocol of the network on which the LifeList was started Address range for FF Address 16 to 251 Recommendation Limit the address range for the scan operation A scan operation across a large address range takes longer The address range is set via the toolbar or via the Settings dialog in the Options menu This ...

Page 55: ... Unpolled range In SIMATIC PCS 7 the FF devices with addresses from 36 to 231 are not processed by default unpolled range This range can be reduced by changing the bus parameters You can find information about this in the section How to assign bus parameters Page 47 Procedure Note Restart Changing the address will restart the device 1 Open the project in the process devices network view 2 Open the...

Page 56: ...ss 25 to address 30 The configuration is only consistent if the FF device also has address 30 in HW Config Download To ensure that all configured parameters and connections are available for the FF device the FF device must be downloaded 5 4 4 Editing symbols symbolic names You can easily adapt the symbolic names and comments for signals Requirements Symbolic names were assigned for the inputs and...

Page 57: ...channel blocks of the PCS 7 Advanced Process Library APL to interconnect the signals of FF devices Use one channel block for each I O address Block type Address range Block name Function block Block I O Analog Input FbAnIn FB 1813 PV Output FbAnOu FB 1814 SP Digital Input FbDiIn FB 1815 PV Output FbDiOu FB 1816 SP Requirements FF devices have been configured Symbols have been created Procedure You...

Page 58: ...onfiguration of process pictures and diagnostics with operator stations is available in the Process Control System PCS 7 Operator Station Configuration Manual Engineering 5 4 Using the applications FOUNDATION Fieldbus 58 Commissioning Manual 02 2015 A5E32711026 AC ...

Page 59: ... Compile and Download Objects menu command Compiling and downloading the AS The following options are available for compiling and downloading programs You can run the functions for a single SIMATIC station You can compile and download multiple SIMATIC stations using a single function You download the device parameters independently of the AS You can find information on this in the section Download...

Page 60: ...ted FF segment to the CPU Program and connections to the CPU Schedule bus parameters and interconnections to the FF segment Device parameters to all FF devices Note Downloading function blocks It is not necessary to download an entire device if there are only minor changes You can download a group of function blocks or one individual function block for an FF device Replacing devices You have the f...

Page 61: ...and interconnections Device parameters When a CPU is selected you always download the hardware configuration in HW Config PLC Download to Module Hardware configura tion is downloaded Is downloaded The menu command PLC Compile and Down load Objects in the SIMATIC Manager Program and connec tions are downloaded In SIMATIC PDM select the bus link Device Download to device Select the Object with all s...

Page 62: ...e following table Check box Application Effect Only load FF Link and FF devices when modified Exclude FF segment during AS loading Example You configure no changes for the FF segment If only changes are downloaded the FF seg ment continues running during loading Always load FF Link and FF devices Complete download of an FF segment The FF segment is stopped when it is down loaded completely Recomme...

Page 63: ...FF devices Read the device manufacturer information on this Additional information Configuration Manual Process Control System PCS 7 Operator Station Section Identifying FF devices with SIMATIC PDM Page 53 Operating Instructions SIMATIC Bus Link FF Link Operating Instructions SIMATIC Bus Link Compact FF Link FF devices documentation 6 2 1 Modes and Status menu commands You can find the Modes and S...

Page 64: ... to the FF device Allowed block mode Setting can be configured You can set the block mode that the block may assume after the setting is transferred to the FF device Shows the currently permissible block mode for the block of the FF device Normal mode block mode Setting can be configured You can set the block mode that the block should assume after the sched ule download Note The selected setting ...

Page 65: ...ct the FF device 3 Select the Edit Object Properties menu command The Device name Properties dialog box opens 4 Open the Diagnostics tab 5 Click the Update Diagnostics button An attempt is made to establish a connection to the FF device The status of the FF device is determined and displayed The following information on FF device communication is displayed Communication Device status Last check Me...

Page 66: ...enu command The SIMATIC PDM dialog box opens 4 Select the Diagnostics Update diagnostics menu command An attempt is made to establish an online connection to the FF device The diagnostics status of the selected object is updated For more information refer to the SIMATIC PDM online help Commissioning 6 2 Diagnostics FOUNDATION Fieldbus 66 Commissioning Manual 02 2015 A5E32711026 AC ...

Page 67: ...ule for the installation Bus module for FF Link Bus module for Compact FF Link Possible redundant components on the FF segment Type of bus link Component of the bus link which is connected to the FF segment FF Link FDC 157 fieldbus coupler Compact FF Link Compact FF Link IM 655 Recommendation Connect the following module to the DP master system in the rack 0 of the SIMATIC S7 400H The left IM 153 ...

Page 68: ...n SIMATIC Process Control System PCS 7 Fault Tolerant Process Control Systems chapter Redundant PROFIBUS PA You can find information on the hardware design of the FOUNDATION Fieldbus in the following documentation Operating Instructions SIMATIC Bus Link FF Link Operating Instructions SIMATIC Bus Link Compact FF Link Information regarding the configuration of the redundant fieldbus with AFD AFS can...

Page 69: ...evice that is configured and downloaded in the system Remedy 1 Remove the device from the configuration 2 Load the configuration 3 Configure the device again 4 Load the configuration Additional information Information about the sequence of this system modification and the requirements that must be met can be found in the documentation SIMATIC Modifying the System during Operation via CiR Redundanc...

Page 70: ...Redundancy and system changes during operation 7 2 System changes during operation FOUNDATION Fieldbus 70 Commissioning Manual 02 2015 A5E32711026 AC ...

Page 71: ...62 F FF device CIF interconnections 31 I O range 31 Insert 30 Object properties 32 Setting name 29 Field device in SIMATIC PDM Integrate 55 Function block 16 Function blocks 16 H HW Config 17 Start Connection Editor 37 I Insert FF device 30 Integrate 55 Field device in SIMATIC PDM 55 PROFIBUS device in SIMATIC PDM 25 29 L Load FF segment Tab 62 M Multiple capability levels 16 N Name 55 O Option Co...

Page 72: ...MATIC PDM 17 Integrate field device 55 Integrating a PROFIBUS device 25 29 Start Connection Editor 37 Subscriber 11 T Tab Load FF segment 61 TAG 55 Transducer block 16 Transducer blocks 16 Index FOUNDATION Fieldbus 72 Commissioning Manual 02 2015 A5E32711026 AC ...

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