Siemens simatic hmi op27 Equipment Manual Download Page 11

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OP27, OP37 Equipment Manual

Release 05/99

6.5

Standard Screens for Messages

6-15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5.1

“Edit Message” Standard Screen

6-15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5.2

“Output Messages” Standard Screen

6-17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5.3

“System Settings” Standard Screen

6-19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Printing

7-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recipes

8-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1

Standard Screens for Recipes

8-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.1.1

Creating, Editing and Saving Data Records

8-8

. . . . . . . . . . . . . . . . . . . . . . . . . .

8.1.2

Transferring Data Records

8-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.2

Record Sets

8-15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Storing and Loading Data

9-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1

Data Types, Data Media and Storage Principle

9-1

. . . . . . . . . . . . . . . . . . . . . . .

9.2

Clear/Initialize Storage Medium

9-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.3

Backup/Restore

9-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Status/Force Tag Using the OP

10-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.1

Status Tag

10-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10.2

Force Tag

10-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Settings

11-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.1

Setting an Operating Mode

11-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.2

Blanking the Screen

11-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11.3

Other Settings

11-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Part III: Installation and Commissioning

Mechanical Installation

12-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.1

Installing the OP27

12-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.2

Installing the OP37

12-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Installation

13-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.1

Power Supply and Relay Contacts

13-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.1.1

Connecting the Configuration Computer

13-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.1.2

Connecting the PLC

13-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.1.3

Connecting a Printer

13-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Commissioning

14-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.1

Initial Startup

14-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.2

Recommissioning

14-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.3

Startup Behavior

14-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

14.4

Testing a Configuration in OFFLINE Mode

14-7

. . . . . . . . . . . . . . . . . . . . . . . . . . .

14.5

Testing the Configuration in Conjunction with the PLC

14-8

. . . . . . . . . . . . . . . .

Contents

Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com

Summary of Contents for simatic hmi op27

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...d Commissioning 12 15 Part IV Equipment Description and Maintenance 16 19 Part V Appendices A F Glossary Index Release 05 99 OP27 OP37 Operator Panels Equipment Manual SIMATIC HMI 6AV3991 1AK01 0AB0 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...e product presupposes proper transportation proper storage erection and installation as well as careful operation and maintenance The approvals that apply to the device are detailed in the Chapter Technical Data SIMATICR ProTool LiteR ProToolR and ProTool ProR are registered trademarks of Siemens AG Some of the other designations used in these documents are also registered trademarks the owner s r...

Page 4: ...on Commissioning OP37 in DOS Mode IV 16 19 Detailed information on the OP and its maintenance V Appendix A F Technical data Interface assignments Hardware test System messages SIMATIC HMI documentation ESD guidelines Glossary of terms The following conventions are used throughout this manual Motor off Text which appears in the OP display is presented in this typewriter font Variable Symbolic names...

Page 5: ...e Remarks ProTool Version 09 96 First release of the OP37 equipment manual V 2 5 and later 11 97 Inclusion of the OP27 and revision according to the new documentation concept V 4 0 and later 05 99 New standard screen for printing messages troubleshooting V 5 0 and later History Preface Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 6: ...IC Hotline Singapur SIMATIC BASIC Hotline Local time Mon Fri 8 00 to 18 00 Telephone 49 911 895 7000 Fax 49 911 895 7002 E Mail simatic support nbgm siemens de Local time Mon Fri 8 00 to 17 00 Telephone 1 423 461 2522 Fax 1 423 461 2231 E Mail simatic hotline sea siemens com Local time Mon Fri 8 00 to 17 30 Telephone 65 740 7000 Fax 65 740 7001 E Mail simatic singnet com sg SIMATIC Premium Hotline...

Page 7: ... 08765 93 02 77 95 00 Up to date product information and downloads for practical use can be found in Internet unter http www ad siemens de support html 00 via the Bulletin Board System BBS in Nürnberg SIMATIC Customer Support Mailbox under 49 911 895 7100 In order to contact the mailbox please use a modem with up to 28 8 kBaud V 34 capacity Set the parameters as follows 8 N 1 ANSI or dial for conn...

Page 8: ...y DKM Direct Key Module EM Event Message ESD Electrostatic Sensitive Device JEIDA Japan Electronic Industry Development Asociation LCD Liquid Crystal Display LED Light Emitting Diode MPI Multipoint Interface SIMATIC S7 PC Personal Computer PCMCIA PLC Personal Computer Memory Card International Association Programmable Logic Controller PU Programming Unit PPI Point to Point Interface SIMATIC S7 SRA...

Page 9: ...vi OP27 OP37 Equipment Manual Release 05 99 Preface Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 10: ...ic Values 3 10 3 3 3 Entering Symbolic Values 3 11 3 4 Help Text 3 14 4 Screens 4 1 4 1 Screen Elements 4 1 4 2 Standard Screens 4 3 5 Password Protection 5 1 5 1 Password Level and Access Permissions 5 1 5 2 Logging In and Out on the OP 5 3 5 3 Password Management 5 4 6 Messages 6 1 6 1 Types of Message 6 2 6 1 1 Event Messages and Alarm Messages 6 2 6 1 2 Alarm Messages 6 6 6 1 3 System Messages...

Page 11: ... Tag 10 2 10 2 Force Tag 10 5 11 System Settings 11 1 11 1 Setting an Operating Mode 11 3 11 2 Blanking the Screen 11 4 11 3 Other Settings 11 5 Part III Installation and Commissioning 12 Mechanical Installation 12 1 12 1 Installing the OP27 12 2 12 2 Installing the OP37 12 3 13 Electrical Installation 13 1 13 1 Power Supply and Relay Contacts 13 3 13 1 1 Connecting the Configuration Computer 13 4...

Page 12: ...ion Slot OP37 only 18 2 18 2 Direct Key Module 18 4 18 2 1 Installing the Direct Key Module 18 5 18 2 2 Connection and Adjusting Elements 18 7 18 3 Control Panel Interface 18 10 18 3 1 Installing the Control Panel Interface 18 11 18 3 2 Connection and Adjusting Elements 18 14 19 Maintenance Upkeep 19 1 19 1 Cleaning the Screen and Keyboard Overlay 19 1 19 2 Replacing the Backup Battery 19 2 19 3 O...

Page 13: ...face Assignments B 1 C Test Functions C 1 C 1 Hardware Test C 1 C 1 1 Individual Tests C 3 C 1 2 Test Adapters C 6 D System Messages D 1 E SIMATIC HMI Documentation E 1 F ESD Guidelines F 1 Contents Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 14: ...INTRODUCTION 1 Product Description 2 Functionality Part I Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 15: ... 2 OP27 OP37 Equipment Manual Release 05 99 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 16: ...ts display processes machines and systems on full graphic and semi graphic screens visualize event messages alarm messages and process variables such as output fields bar graphs trends or status display intervene directly in the process by means of the integrated keyboard The OPs are installation units for use directly at the machine location The degree of protection is high front panel IP65 so th...

Page 17: ...o the PLC The OP now commu nicates with the PLC and reacts to program execution on the PLC in accor dance with the configured requirements refer to the process control phase in Figure 1 1 Figure 1 1 outlines the configuration and process control phase Figure 1 1 Configuration and process control phase Information regarding configuration of the OP is provided in the User s Guide ProTool Configuring...

Page 18: ...ntered in input fields on the OP which are then transferred to the PLC Current values of the PLC are dis played in output fields in alphanumeric form Current process values can be output as numeric values symbolic text symbolic graphs or in the form of bar graphs and trend curves Bar graphs represent a value as a rectangular area Bar graphs can be used to display fill levels or quantities for exam...

Page 19: ...o the process Help texts represent additional information and notes for the operator which can be configured in respect of the screens input fields and messages The help text relating to an alarm message may display information on the cause of a malfunction and how to clear it Complete machine data records can be stored as recipes in the OP A recipe defines the data structure in a configuration Da...

Page 20: ...ction keys may be assigned globally or locally Globally means that the assignment applies to the whole configuration Locally means that the assignment applies only to a single screen A function key whose assignment changes from one screen entry to another is known as a soft key Functions for function keys and soft keys Product Description Artisan Technology Group Quality Instrumentation Guaranteed...

Page 21: ...display 4 4 Type STN LCD STN LCD TFT LCD Resolution pixels 320 x 240 640 x 480 Colors 8 gray scales 8 Backlighting 4 Membrane keyboard System keys with perma nent functions 24 4 with LEDs 32 4 with LEDs Function keys with confi gurable functions can also be used as DP direct keys 24 18 with LEDs 36 28 with LEDs For use as soft keys 14 20 Key labeling for function keys System specific labeling usin...

Page 22: ...al features Hardware clock battery backed 4 Relay output for tempera ture monitoring 4 Use of an external MF2 keyboard 41 Use of an external PS2 keyboard 41 Use of an external PS2 mouse 42 DOS mode 4 Module slot for PCMCIA JEIDA cards 1 2 Slot A and Slot B 3 1 Can only be used for BIOS setup and in DOS mode 2 Can only be used in DOS mode 3 Slot A can only be used for DOS mode Slot B for OP and DOS...

Page 23: ...pacity 1 44 MB Hard disk5 Storage capacity 2 GB AT extension slot5 Plug in 2 3 length 16 bit AT cards 2 4 Can only be used in conjunction with SIMATIC S7 PLC 5 Can only be used in DOS mode Product Description Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 24: ...ssages Number 2000 Display in message line message window Display type First value last value selectable View all pending messages in message page Length message text per line 35 characters 70 characters Lines per message 2 1 Process values in message text 8 Acknowledge individual alarm messages 4 Acknowledge several alarm messages simultaneously 16 acknowledgment groups Message logging Output to ...

Page 25: ...Icons for soft key functions Fixed window 4 Limit value monitoring Inputs outputs 4 Conversion functions Inputs outputs 4 Text attributes Display Flashing inverse underscore Printer messages Bold italic underscore Help text Lines characters 7 35 For messages 4 For input fields 4 For screens 4 Print functions Hardcopy of screen contents screen dump 4 character mode ASCII graphics mode 4 4 Direct me...

Page 26: ... Restore for memory card 4 Online language change Number of languages 3 Loadable character sets per language 3 Language independent charac ter set incl character graphic characters 1 Character size in pixels 8 x 8 to 64 x 64 PU functions SIMATIC S5 4 Status Control Tag SIMATIC S7 4 Display Blank screen 4 Contrast 4 4 C STN display only DP direct keys1 Number of input 24 36 Number of outputs LEDs 1...

Page 27: ...PI S7 driver 4 4 MPI S7 driver PROFIBUS DP 4 4 PROFIBUS DP S7 driver 4 SIMATIC 500 505 NITP 4 Block driver Free Serial 4 Loadable NATIVE drivers optional AEG Modicon Modbus 4 Allen Bradley DF1 4 Mitsubishi FX 4 Omron 4 Telemecanique Adjust Uni Telway 4 Functionalty Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 28: ...ens 5 Password Protection 6 Messages 7 Printing 8 Recipes 9 Storing and Loading Data 10 Status Control Tag with the OP 11 System Settings Part II Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 29: ...2 2 OP27 OP37 Equipment Manual Release 05 99 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 30: ...d window can be used to display important process magnitudes or date and time since the contents are not affected by the screen currently open The main area comprises the entire display It is superimposed by all other areas fixed window message window etc The main area contains the current contents of the screen that is currently open Icons are used as symbols of specific screen functions Icons ar...

Page 31: ...tem messages is displayed in the top part of the screen area If another window occupies this position on the OP37 the system message window appears at a vacant position The locations of the event mes sage and alarm message windows can be configured Help window The window for displaying configured help texts appears at the bottom left of the screen Message indicator Window General Operation Artisan...

Page 32: ...ave input fields The OP27 and OP37 react differently in respect of operation of an input field when a window is open OP27 The positions of windows displayed are static due to the small size of the display meaning that if an alarm message or pop up window is displayed the input field beneath it cannot be oper ated Generally speaking no input is possible until all windows have been closed OP37 When ...

Page 33: ...gnment System keys Figure 3 2 Arrangement of keypads on the OP27 K9 K10 K11 K12 K13 K14 K15 A B 7 C D 8 E F 9 G H I J 4 K L 5 M N 6 O P Q R 1 S T 2 U V 3 W X Y Z 0 TAB DEL INS ESC A Z A Z ENTER HELP ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ F1 ÉÉ ÉÉ ÉÉ ÉÉ F3 F5 F7 F9 F11 ALT CTRL SHIFT K1 K2 K3 K4 K5 K6 K7 K8 K16 TEMP DISK HD BUSY POWER SIMATIC OP37 ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ ÉÉ F2 ÉÉ ÉÉ ÉÉ ÉÉ F4 F6 F8 F10 F12 ÉÉ ÉÉ F13 ÉÉ ÉÉ ...

Page 34: ...ly on the OP27 F1 to F14 Figure 3 2 on the OP37 F1 to F20 Figure 3 3 The system keys are used to enter input on the OP The OP system keys have the following functions Key Function Purpose A Z SHIFT SHIFT is used to switch the input keys from numeric to alphanu meric assignment The key has two LEDs for indicating its current status If neither of the LEDs is on numeric assignment of the input keys i...

Page 35: ...ing displayed or all messages within an acknowledgment group The LED remains on until all alarm messages have been acknowl edged HELP Display help text Help HELP opens a window with Help information on the object selected for example message or input field The LED goes on when Help is available for the object selected Close the Help window by pressing any key ENTER Enter Use ENTER TO apply and ter...

Page 36: ...nfiguration is aborted and the system switches to Down load mode It is possible to quit Download mode provided data is not being downloaded from the PC or PU to the OP A Z ESC Toggle between Online and Offline modes ESC All the data in the OP FLASH is deleted This includes the firmware the configuration and where available data records Confirm by pressing DEL The OP enters Download mode Toggle bet...

Page 37: ...tering Numeric Values refer to Chapter 3 3 1 Entering Alphanumeric Values refer to Chapter 3 3 2 Entering Symbolic Values refer to Chapter 3 3 3 4 Confirm the entry with the system key ENTER Cancel incorrect input by pressing the system key The original value is then entered automatically in the field Repeat input using the correct value ESC Correct any incorrect input by inserting or deleting ind...

Page 38: ... of the alphanumeric key assignment A Z Digital value 1 0 The input keys are to be found in the numeric key assignment Input in numeric fields is generally aligned to the right Digits entered move to the left pocket calculator format Limit values can be configured for numberic input A limit value check is per formed in these fields Entered values are only applied if they are within the configured ...

Page 39: ...t of the cursor position DEL INS 3 Revert to the numeric input key assignment A Z A Z 4 Overwrite the space 3 3 2 Entering Alphanumeric Values Alphanumeric values are entered character for character using the system key board input keys Alphanumeric input can be used to enter digits and letters in any order Spaces are also allowed Carry out the following steps to enter alphanumeric values Step Key...

Page 40: ... the case of an incorrect entry the following possibilities are available with which to correct it before confirmation Call in Edit mode Incorrect Input Action Using Keys Incorrect character Position the cursor on the character and overwrite it The cursor moves one position to the right after the character has been over written One character too many Delete the character at the cursor posi tion Th...

Page 41: ...ter the name Valve 05 Key Display A Z A Z A Z U V A Z A B A Z K L U V A Z E F 5 0 V VA VAL VALV VALVE VALVE VALVE 0 VALVE 05 ENTER Apply input Example of alphanumeric input General Operation Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 42: ...ove the cursor page by page OP37 only 3 Apply input ENTER The value associated with the selected entry becomes valid The pop up window is closed or Cancel input ESC The old value becomes valid once more The pop up window is closed Proceed as follows to activate Mixer 3 via a symbolic input ENTER The pop up window is displayed Mixer 3 Off is selected Off On Select Mixer 3 On Off On ENTER The input ...

Page 43: ... In order to call in help text for a message in the message window or message line position the cursor on the message by pressing A Z A Z In order to call in help text concerning a message into a message page in respect of a message in the message buffer or an input field in a screen position the cursor on the cor responding message or input field using 2 Press the system key illustrated on the ri...

Page 44: ... are used to display and control screens text graphics character graphics input fields for process values output fields for process values combined input output fields bar graphs trends text or graphic lists icons The different screen elements are presented on the basis of the following exam ples Part of the contents of various tanks are filled and mixed in a mixing unit of a fruit juice mixing sy...

Page 45: ...Figure 4 1 Configured screen for a mixing unit example Screens can be viewed processed and printed via the OP Before these actions can be performed however the screen has to be selected Select a screen by means of a Function key Pressing a function key opens the screen assigned to it in the configuration Input field Enter the number of the screen to be opened in the input field PLC job This is a s...

Page 46: ...n such as event messages or screens for the process are not included in the standard screens The standard screens are called in via soft keys on the main screen Figure 4 2 provides an example of the main screen of the OP37 Edit Password Chapter 5 Printer Settings Chapter 7 Status Control Tag Chapter 10 System Settings Chapter 11 Messages Chapter 6 Figure 4 2 Main screen of the OP37 example Figure ...

Page 47: ...Load Delete Edit Select Download Sort PLC OP OP PLC Data medium OP OP Data medium Select Data Record 1 1 Contained on the standard screen can be configured on a function key Status Control Tag Status Tag Control Tag 1 1 1 Figure 4 3 Standard screen hierarchy Functions are called in on the OP by means of configured function keys To prevent unauthorized access some functions have to be protected bef...

Page 48: ...this function The functions assigned at this level the low est in the hierarchy have little or no effect on operation These functions do not normally have input options an example of this is example is Open Message Pages If an attempt is made to call a function which has been assigned to a higher level the OP requests a password Levels 1 to 8 should be assigned by the configurer according to the s...

Page 49: ...east three and not more than eight characters long Passwords can be composed of digits and characters A to Z Leading zeroes are not permitted The Password Processing standard screen Figure 5 1 provides the following functions Login logout on the OP Change and delete passwords View password list View password list Exit from standard screen Password Processing Login Edit ESC Figure 5 1 Standard scre...

Page 50: ... input field If a password level higher than the current one is required for operating a func tion key soft key or an input field the OP automatically requests the entry of an appropriate password beforehand If no key is pressed on the OP within a configured time the current password level is automatically reset to zero This prevents unauthorized operation It is also possible to logout from the OP...

Page 51: ... by pressing ENTER The cursor moves to the first character position in the input field 2 Move to the adjacent input field by pressing Either the default password level 0 appears in the field or the password level of the last password to be edited is dis played flashing inversely 3 Overwrite the password level value between 1 and 8 and confirm by pressing ENTER The new password is saved on the OP a...

Page 52: ...word the existing one must be deleted and a new one entered Exception The superuser password can be changed by overwriting it directly Step Action Result 1 Enter the password to which a new password level is to be assigned in the Edit input field and confirm the entry by pressing ENTER The cursor moves to the first character position in the input field 2 Move to the adjacent input field by pressin...

Page 53: ...ration The password list window opens Figure 5 2 2 Use the arrow keys to scroll line by line through the list if required The password and password level at the current cursor posi tion are displayed in inverse screen colors Scroll through the list page by page by simultaneously pressing OP37 only SHIFT screen colors 3 Terminate the operation by pressing the system key ESC The password list window...

Page 54: ...can be called into the display and printed out on a connected printer The OP can still be operated when messages are waiting to be displayed Alarm and event messages may contain the following information Arrived Denotes the occurrence of a message Departed The reason for the message no longer exists Acknowledged alarm messages only The message has been noted by the operator or the PLC acknowledged...

Page 55: ...031 10 53 27 04 04 97 11 Mixing operation completed Filing level in mixer 5000 l Messages relating to disturbances of the process or status should be catego rized as alarm messages for example 0000017 10 59 53 04 04 97 QGR 04 3 Bottling operation aborted Bottling valve closed Alarm messages have to be acknowledged on account of their urgency By doing so the operator confirms that he has taken note...

Page 56: ...essage window is opened automatically when an alarm message arrives When the alarm message is acknowledged the alarm message window disap pears The event message window can only be opened by pressing a con figured function key Event message window Alarm message window Window line An event message is displayed in the message line whereas an alarm message is displayed in the message window The alarm...

Page 57: ...event messages are displayed If there are no event messages waiting the standby message is displayed Alarm message Event message Standby message Only configured text appears in the message line Messages in the configured message window contain additional information on the message such as message number and date time the message arrived Alarm message window The alarm message window Figure 6 1 auto...

Page 58: ...cknowledgment of an alarm message departure of a message The message archive is implemented as a FIFO buffer When the buffer is full the oldest messages are deleted During configuration it is possible to define a remainder buffer size for the message archive As soon as this remaining buffer capacity is reached the OP automatically issues an overflow warning system message Messages con tinue to be ...

Page 59: ... one alarm message waiting to be displayed on the OP The message indicator does not go out until all the alarm messages have departed This means that a pending alarm message is not forgotten During configuration several alarm messages can be combined to so called acknowledgment groups This means that by acknowledging the first alarme g cause of the malfunction all the other alarm messages in the s...

Page 60: ... 0 Yes 1 No System messages are catagorized into serious and non serious messages A serious system message is initiated by an error which can only be remedied by a cold or warm restart of the OP All other errors generate non serious system messages for example an entry does not comply with a configured limit value or the current password level is too low for the operator input required If a non se...

Page 61: ... the values stored in the message archive are those which were available when the message event arrived or departed The OP does not record any current process values for the Acknowledged mes sage status The value is replaced by characters Figure 6 2 illustrates the structure of the message archive 0000049 K 11 32 00 27 03 97 QGR 01 Boiler pressure too high 12 7 bar 0000049 KQ 11 33 20 27 03 97 QGR...

Page 62: ...Acknowledged K Event message 15 K Event message 16 K Alarm message 2 K Alarm message 3 Q Alarm message 2 Q Alarm message 3 G Event message 15 G Alarm message 3 Message archive Event messages Alarm messages K EM 16 K EM 15 K EM 16 G EM 15 K AM 2 K AM 2 K AM 3 Q AM 2 Q AM 3 G AM 3 Page Buffer Page Buffer Figure 6 3 Displaying message events on the OP Within the alarm and event messages it is possibl...

Page 63: ...ly stopped 0000010 KQ 11 35 18 27 03 97 QGR 02 Oil supply stopped Figure 6 4 Alarm message page on the OP37 example The message buffers list all the message events which have occurred in the OP in chronological order The basic structure does not differ from the alarm mes sage page an example of which is provided in Figure 6 4 All the functions for calling in the message page or message buffer are ...

Page 64: ...e events are automatically deleted until the capacity configured for the remaining buffer size is reached Deletion occurs in the following sequence The oldest messages which have already departed The message events Arrived and Departed for an event message which has departed are deleted The message events Arrived Departed and Acknowl edged are deleted in respect of alarm messages which have been c...

Page 65: ...event messages Delete alarm messages by pressing the function key assigned to the icon depicted on the right in the Message Processing standard screen Delete event messages with the function key assigned to the icon depicted on the right The message events for messages which have not departed remain in the mes sage archive Deleting via standard screen Messages Artisan Technology Group Quality Inst...

Page 66: ...defined in the message configuration System messages are not logged Direct message logging can be enabled disabled online via the OP using the System Settings standard screen To do so open the input window in the MESSAGE LOGGING symbolic input field and select the required parameter OFF or ON The table shows the relationships between the settings on the OP and those configured in ProTool Setting i...

Page 67: ... key to print out alarm and event messages The Output Messages standard screen see Chapter 6 5 2 has a function key soft key to print out alarm and event messages In addition it is pos sible to enter filter criteria to restrict the messages to be printed Manual printout of buffer content Messages Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 68: ...figured in the Message Processing standard screen which are necessary to view and delete messages Figure 6 5 Open the Message Processing standard screen from the main screen To do this press the function key assigned to the icon depicted on the right Message Processing Figure 6 5 Message Processing standard screen example OP37 Overview Purpose Structure Messages Artisan Technology Group Quality In...

Page 69: ...n event buffer Delete event buffer Print event buffer K8 K2 OP37 OP27 Reciprocally open alarm message page and alarm buffer ESC Close alarm message page alarm message buffer Delete alarm buffer Print alarm message buffer ESC Exit from standard screen Meaning of operat ing elements Messages Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 70: ...nfiguration The Output Messages standard screen enables the selection and printing of messages according to various user defined filter criteria Figure 6 6 ESC Output Messages Output medium Message event Priority Date Text Acknowledgment group Figure 6 6 Output Messages standard screen example OP37 Condition Purpose Structure Messages Artisan Technology Group Quality Instrumentation Guaranteed 888...

Page 71: ...ted messages events stored in the buffer are printed ARRIVED AND ACKNOWLEDGED Only the Arrived and Acknowledged messages events stored in the buffer are printed DEPARTED AND ACKNOWLEDGED Only the Departed and Acknowledged mes sages events stored in the buffer are printed Priority 0 to 16 Only those message events are printed which have at least the specified priority Date Only those message events...

Page 72: ...he System Settings standard screen from the main screen by pressing the key assigned to the icon depicted on the right I D F GBR USA E ESC System Settings Operating mode Display message Message logging Buffer overflow warning Date Time Figure 6 7 System Settings standard screen example OP37 Purpose Structure Messages Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www art...

Page 73: ...irst LAST The most recent message is displayed first Message logging For a description refer to the Table on page 6 13 Buffer overflow warning ON A system message is issued when the remaining buffer size is reached OFF No message is issued when the remaining buffer size is reached ESC Exit from standard screen Meaning of operating elements Messages Artisan Technology Group Quality Instrumentation ...

Page 74: ...n key once more Print Screen List To use this function on the OP assign the PRINT SCREEN LIST function to a function key during configuration This function can be used to print up to twenty screens in succession at one page per screen If there are output fields on a screen for process values the values valid at the time of printing are read out from the PLC In order to print all the screens select...

Page 75: ... 7 2 Make sure that the parameters on the OP37 comply with those of the printer General Printer Settings Printer Interface Baud rate Data bits Stop bits Timeout Parity Type Print Screen Printout Color Bold Density Needles Color Assignment OP OP Printer Printer 0 Black 1 Blue 2 Green 3 Cyan 4 Red 5 Magenta 6 Yellow 1 White Value 1 No color Figure 7 1 Standard screens for printer settings example OP...

Page 76: ... 2 Standard screen for printer settings example OP37 Interface Set printer interface IF2 serial LPT parallel OP37 only Transfer Parameters Standard setting serial BAUD RATE 9600 DATA BITS 8 STOP BITS 1 PARITY None TIMEOUT S 60 Do not change the parameters unless they do not correspond to the transfer parameters of the printer Printer Select a printer from the list of configured printers Meaning of...

Page 77: ...ed in graphics mode irrespec tive of the default ASCII setting GRAPHICS All elements on the screen are printed in a screen print including graphics trends and bar graphs Color Assignment Disable individual colors 1 or modify color assignment Example In order to use black 0 as the color instead of blue 1 Switch to Print Screen standard screen OP27 only Switch to Color Assignment standard screen OP2...

Page 78: ...to a recipe is referred to as data records Data records are stored on the OP This saves memory space on the PLC The same bottling machine of a fruit juice filling system is to be used to pro duce orange nectar an orange drink and orange juice The mixing ratios are different for each drink though the ingredients are always the same The pro duction details are configured in this example as the Mixtu...

Page 79: ...roduce drinks of different kinds It uses a different data record for each drink Name Orange Water Sugar Flavor Mixture recipe entries Beverage 90 l 10 l 1 5 kg 200 g Nectar 70 l 30 l 1 5 kg 400 g Juice 95 l 5 l 0 5 kg 100 g Data record 2 Data record 3 Data record 1 All data records are stored in the OP Only the currently active data record is stored on the PLC This saves memory space on the PLC A ...

Page 80: ...LC or vice versa The standard screen Selection Data Record Transmission is only required when data records need to be transferred between specific OPs data media or PLCs A detailed description of handling standard screens is provided in Section 8 1 1 Use the standard screen Data Record Processing Figure 8 2 to create data records on the OP and store them on a data medium transfer the records from ...

Page 81: ... record on one of the fol lowing data media OP27 OP37 flash module memory card flash module memory card disk Load selected data records from data medium to the main memory of the OP and transfer from there to the PLC Delete selected data record on the data medium Create and modify selected data record on the data medium Select data record from recipe data ESC Exit from standard screen Meaning of o...

Page 82: ...e of the following data media OP27 OP37 flash module memory card flash module memory card disk Format the data medium using the Format list box Current values can be downloaded from the OP to the PLC and vice versa without having to store them on a data medium This makes the startup phase of a process easier for example Similarly transfer between the OP and data medium is also possible Using the s...

Page 83: ...he main memory of the OP to the PLC Download data records from data medium to the main memory of the OP Download data records from the main memory of the OP to the data medium Select data record ESC Exit from standard screen Recipe Select a recipe from the list of configured recipes Data record name Enter or select the name of the data record to be down loaded Comment Enter a comment in respect of...

Page 84: ...rom the following sorting criteria unsorted alphabetic alphabetic reversed chronological chronological reversed Data medium Select one of the following data media here OP27 OP37 flash module memory card flash module memory card disk Recipes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 85: ...unction in the input field beneath the data medium selection Note Any data records on the data medium are deleted by the formatting operation Formatting of a data medium cannot be undone Step Action 1 Position the cursor in the Data Record Processing stan dard screen on the symbolic input field Format 2 Open the selection window with ENTER 3 Select the formatting function from the selection window...

Page 86: ... which does not yet exist in the input window The length is limited to 11 characters 4 Press the function key assigned to the icon 5 The system asks whether this data record is to be newly created Enter 0 for Yes 6 Enter the respective values in the edit window Figure 8 4 Confirm each entry by pressing ENTER 7 In order to save the data record press the same key again ENTER Otherwise discard the da...

Page 87: ...cord Name Enter the name of a data record in the input window 4 Press the function key assigned to the icon 5 Modify the values in the edit window Figure 8 4 Confirm the change by pressing ENTER 6 In order to save the modified data record press the same key again ENTER Otherwise discard the data record by pressing ESC 7 When the following system request appears Save Data Record Enter 0 for Yes The...

Page 88: ...t the data medium from the selection window on which the edited data record should be saved 3 Select the name of the data record to be saved see Editing a data record Step 3 Page 8 10 4 Press the function key assigned to the icon If a data record with this name does not exist it is created If a data record with this name already exists the system asks whether the existing data record should be ove...

Page 89: ...for deleting individual data records from the selected data medium If all the data records on the data medium are to be deleted it is more practical to use the Format function see Page 8 8 If the data record to be deleted from the data medium is active on the PLC it remains active on the PLC even after it has been deleted Step Action 1 Position the cursor in the Data Record Processing standard scr...

Page 90: ...rocessing standard screen on the symbolic input window Recipe Select the recipe for the data record to be updated from the selection win dow 2 Select the name of the data record to be loaded in the OP refer to Editing a data record Step 3 Page 8 10 3 Press the function key assigned to the icon The data record is copied from the PLC in the main memory of the OP Proceed as follows to transfer the cu...

Page 91: ... record is copied from the data medium to the main memory of the OP Proceed as follows to save a data record in the main memory of the OP on the data medium Step Action 1 Position the cursor in the Data Record Processing standard screen on the symbolic input window Recipe Select the recipe for the data record to be saved from the selection win dow 2 Position the cursor on the symbolic input field ...

Page 92: ... record called Drink These three data records form the record set called Drink The data record Drink for all three recipes can be downloaded simulta neously to the PLC in a single transfer action thus starting production of the Drink A record set is edited in the Edit Data Record standard screen in the same way as a data record The editing options are Select Save Create Load Delete Select the reci...

Page 93: ...rink 3 Edit the data record and save it 4 Repeat steps 1 and 3 for each data record During the loading procedure all the data records with the selected name located on the data medium are loaded in the main memory of the OP and transferred on to the PLC The sequence of steps corresponds to the procedure described on Page 8 12 under Loading data records Note It may take a relatively long time to up...

Page 94: ...lly from the selected data records The sequence of steps corresponds to the procedure described on Page 8 12 under Deleting data records Record sets cannot be modified Only the individual data records in the record set can be modified The sequence of steps corresponds to the procedure described on Page 8 10 under Editing data records Delete Modify Recipes Artisan Technology Group Quality Instrumen...

Page 95: ...8 18 OP27 OP37 Equipment Manual Release 05 99 Recipes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 96: ... load data from the configuration computer to a different operator panel transfer OP firmware download 9 1 Data Types Data Media and Storage Principle Data is divided into the following categories configuration data firmware data and recipe data The following data media are available for the OP Data medium Operator Panel OP27 OP37 Internal flash memory 4 4 Memory card 4 4 3 5 floppy disk optional ...

Page 97: ...d first before accessing the internal flash memory Its storage capacity of up to 16 MB provides space for large configurations or a large number of recipe data records Caution Memory cards containing stored configurations may only be used with OPs of the same type Otherwise a system crash is possible The OP37 can be supplied with optional 3 5 floppy disk and hard disk drives Note A floppy disk can...

Page 98: ...initialization but the recipe data records are retained Perform the following steps to clear or initialize memory Step Action 1 Switch off the power supply to the OP Press the adjacent key combination to restart ESC 2 Insert the memory card to delete or initialize data on it The following messages appear in succession on the OP Press DEL to erase total Flash Press DEL to init Flash Press DEL to er...

Page 99: ... reset reset in ProTool Remember however that there is less space available for the configuration if the reserved area is enlarged Note Remember that in addition to the reserved area for recipe data records 64 kB are required on the internal flash memory and 128 kB on the memory card for management data Reserved memory area for recipe data Storing and Loading Data Artisan Technology Group Quality ...

Page 100: ...his icon Backup Restore Figure 9 1 Backup Restore standard screen example OP37 Backup Firmware configuration data records Restore Firmware configuration data records Backup Data records Restore Data records ESC Exit from standard screen Standard screen Meaning of operating elements Storing and Loading Data Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 101: ...y card in Slot A of the OP27 or Slot B of the OP37 2 Press the function key depicted on the right in the Backup Re store standard screen thus initiating the Backup function The recipe data records in the internal flash memory are over written by the data records stored on the memory card 3 Remove the memory card from the OP Note Recipe data records stored on the memory card with the backup functio...

Page 102: ...n the memory card 4 Remove the memory card from the OP If the function Backup Restore is added to the insertion point Initialization in the configuration the function is called in each time the OP is started up being loaded from the memory card The system then asks whether the internal flash memory should be overwritten by the data stored on the memory card Step Action 1 Insert the memory card con...

Page 103: ...9 8 OP27 OP37 Equipment Manual Release 05 99 Storing and Loading Data Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 104: ...en This means that PLC operands can be edited directly on the OP in online mode without having to connect a programming unit to the PLC to do it Status Tag enables the status of SIMATIC S5 S7 operands to be displayed Force Tag enables SIMATIC S5 S7 operands to be controlled through modify ing their values and transferring them back to the PLC Purpose Status Tag Force Tag 10 Artisan Technology Grou...

Page 105: ...at Value 12 DB DBB 100 10 BIN 00000000 00000000 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 Status Running Back to main screen 123 ESC Start Stop update Figure 10 1 Status Variable standard screen example OP37 with SIMATIC S7 Standard screen Status Variable Status Force Tag Using the OP Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 106: ...he SIMATIC S5 Figure 10 3 illustrates the structure of a line for the SIMATIC S7 in the form of an example Operand value Data format Operand address for data types DBB DBW DB DBD and DB Number of DB DD DB number applicable only to data types DBB DBW DBD and DBX Data type MPI address PLC address input 1438 DEC 12 1820 DB DBD 001 Figure 10 3 Display of PLC operands for the SIMATIC S7 Operands for SI...

Page 107: ...at the entries for operands 2 to x Note A system message is issued if input is incorrect e g the data format does not match the type entered By default the first entry in the pop up window is then applied to the field 2 START updating Press the function key assigned to the icon shown on the right and set status processing to Status Running The OP then dis plays the values of the operands in the fi...

Page 108: ...and Format Value 12 DB DBB 100 10 BIN 0000000000100000 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 Status Control Input Back to main screen 123 ESC Start Stop update Control input start 123 Figure 10 4 Force Variable standard screen example OP37 with SIMATIC S7 The structure of a line in the Force Variable standard screen corresponds to a line in standard screen Status Variable Function ...

Page 109: ...the line Change mark FW 250 KT 93 0 X 4 Force START As soon as you press the function key assigned to the icon on the right a second time all values of the operands assigned a change mark are transferred to the PLC the change marks are reset and the system reverts automatically to status processing Status Status Running or 123 Cancel input Press the system key shown on the right ESC Modified value...

Page 110: ...arameters for messages Set date time Figure 11 1 depicts the System Settings standard screen Open the System Settings standard screen from the main screen by pressing the function key depicted to the right I D F GBR USA E ESC System Settings Operating mode Display message Message logging Buffer overflow warning Date Time Figure 11 1 Standard screen System Settings example OP37 Standard screen 11 A...

Page 111: ...ng For a description refer to Chapter 6 Buffer overflow warning For a description refer to Chapter 6 Date and time Set current date and time of day Blank screen I D F GBR USA E Switch language Call Backup Restore function for a description refer to Section 9 3 ESC Exit standard screen Meanings of operating elements System Settings Artisan Technology Group Quality Instrumentation Guaranteed 888 88 ...

Page 112: ...nfiguration computer to the OP refer to Chapter 14 2 In this mode there is no logical connection between the PLC and the OP The OP cannot be operated in Download mode In routine operation Position the cursor on the System Settings standard screen at the Mode sym bolic input field and select the mode required from the selection box The OP saves the current operating mode in a non volatile memory Wh...

Page 113: ...en Press the button assigned to the icon depicted on the right in the System Settings standard screen This blanks the screen Automatic triggering If the OP is not operated within a configured period of time the OP screen is blanked automatically The screen is only blanked automatically if this function has been configured in ProTool The back lighting is turned back on after pressing a button Purpo...

Page 114: ...er setting the time do not switch the OP off for at least 30 seconds During this time the OP saves the date and time in the non volatile memory The configuration can be loaded onto the OP in up to three languages simulta neously It is possible to switch to any of the languages at any time in Online mode After switching to another language all passages of language dependent text are displayed in th...

Page 115: ...11 6 OP27 OP37 Equipment Manual Release 05 99 System Settings Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 116: ...ON AND COMMISSIONING 12 Mechanical Installation 13 Electrical Installation 14 Commissioning 15 OP37 in DOS Mode Part III Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 117: ...11 2 OP27 OP37 Equipment Manual Release 05 99 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 118: ...pecified in the technical data must not be exceeded do not expose the OP to direct sunlight make sure that the ventilation slots in the housing remain free after installation When the cabinet is opened certain parts of the system that may conduct hazardous voltage are exposed The OP was function tested before shipping Nevertheless if a fault does occur please enclose a full account of the fault wh...

Page 119: ...equired at positions Ë and Ì when the IP65 degree of protection is to be maintained with an uneven front panel A mounting bracket has to be screwed to the mounting rail for position Ì Ë Ë Ì 3 OP27 Working from the rear tighten the clamps to secure the OP27 in the front panel Ë using a hexagonal socket screw key For information Make sure the seal is seated correctly against the front panel Do not o...

Page 120: ...andard 19 panel Width 19 482 6 mm Height 7 height modules 310 mm Securing the OP Four screws on the shaped rails Step Action 1 Working from the front insert the OP37 in the mounting cutout prepared Make sure the OP cannot drop out of the front panel before it has been secured 2 Front panel OP37 Insert the hooks of the six enclosed screw type clamps Ê in the corre sponding recesses in the housing o...

Page 121: ... the front panel as illustrated Rear of OP Grub screw Ë Hexagon socket head screw key Screwtype clamps Note Make sure the seal is seated correctly against the front panel Do not overtighten the screws Mechanical Installation Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 122: ...r all signal connections Screw or lock all plug connections Do not install signal lines in the same cable ducts as power cables Siemens AG refuses to accept liability for malfunctions and damage aris ing from use of self made cables or cables from other manufacturers The operating units have reverse battery protection This has no effect if a con nection already exists to another unit via RS 232 Th...

Page 123: ...Configuration computer PLC Power supply with relay contact IF1A IF1B optional Serial Parallel LPT For example Epson Stylus Canon BJC Printer Relay contact for temperature monitoring IF3 Currently unassigned OP37 only DIP switches ÉÉ ÉÉ OP27 and OP37 Figure 13 1 Configuration options Detailed information on connection options is provided in the sections below The connection plug pin assignment for ...

Page 124: ...ND 24 V DC Caution With a 24 V supply make sure that the extra low voltage is safely isolated Use only power supply units complying with IEC 364 4 41 or HD 384 04 41 VDE 0100 Part 410 The supply voltage must be within the specified voltage range Voltages outside this range can cause malfunctions A sensor monitors the temperature on the inside of the OP37 The contacts of the internal relay close if...

Page 125: ...tion computer and OP are con nected to the MPI network A condition for this is that a configuration already exists on the OP Both connections serve for downloading the firmware and configuration data Chapter 14 2 Standard cables are available for the connections shown refer to the ST80 1 catalog RS232 RS232 RS232 TTY passive TTY passive TTY RS232 converter COM1 2 9 pin COM1 25 pin COM2 9 pin COM1 ...

Page 126: ...of other manufacturers PU or PC RS422 RS422 RS485 CPU SIMATIC 500 505 PROFIBUS DP SIMATIC S7 M71 RS232 TTY 1 Use only the approved cables for connection to SIMATIC S7 M7 2 For operation via the serial interface connect either IF1A RS232 TTY or IF1B RS422 485 but not both The IF1B interface is configured by means of DIL swit ches 3 Any PROFIBUS DP bus terminal except FSK 3 CP521 SI IF1A2 IF1B2 OP R...

Page 127: ...ation peer The table shows the permissible DIL switch settings Communication Switch Setting Communication Switch Setting OP PLC RS422 RS485 1 2 3 4 ON OFF PLC PPI MPI PROFIBUS OP RTS on Pin 4 RTS on Pin 9 as PU No RTS on connector default 1 2 3 4 1 2 3 4 1 2 3 4 ON OFF ON OFF ON OFF PLC PPI MPI Standard cable OP ON OFF 1 2 3 4 Configure interface IF1B Electrical Installation Artisan Technology Gro...

Page 128: ...les IF2 OP Printer Serial Parallel TTY TTL RS232 LPT Figure 13 4 Connection configuration diagram for printers Note Use only a cable with braided metal shield grounded at each end for connect ing the OP and the printer Set the printer type and the transfer parameters on the OP using the Printer Settings standard screen refer to Chapter 7 With some printers it may also be necessary to define the AS...

Page 129: ...13 8 OP27 OP37 Equipment Manual Release 05 99 Electrical Installation Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 130: ...P COM1 2 Set the OP to Download mode in the startup phase refer to Section 14 2 Switch on the OP power supply Initial startup Neither a configuration nor firmware is available on the OP Recommissioning The OP already has a config uration but must now use a new configuration or firmware Normal operation The OP is operated with the loaded configuration Start screen ProTool IF2 OP Figure 14 1 Commiss...

Page 131: ... not yet been loaded the OP automatically switches to Download mode and waits for data to be downloaded from the PC or PU The message READY FOR SERIAL TRANSFER appears The OP cannot be operated in Download mode 2 Connect the IF2 interface RS232 TTY on the OP to the PU or PC by means of a suitable standard cable 3 Start the download operation on the PC or PU to the OP The OP checks the connection t...

Page 132: ...wnload mode The uppermost line of the display shows Download mode Exit from Download mode by using the key depicted on the right provided data is not being downloaded between the PC or PU and the OP ESC If the connection is in order downloading of the configuration com mences The OP firmware is downloaded automatically Following successful downloading the OP restarts and displays the start screen ...

Page 133: ...om the MPI download operation by pressing the key depicted on the right and continue the boot operation or press the key assigned to the icon depicted on the right to start the serial download operation ESC serial Downl 5 Before downloading select a baud rate between 9 6 kBd and 1 5 MBd selecting from the MPI baud rate input field if necessary The same baud rate must be set on the OP as on the PC ...

Page 134: ...by means of a system message Appendix D of this manual contains a list of some of the most important sys tem messages and explanations on how to eliminate them The operating data of the OP tag values message buffer is stored in a buff ered SRAM and retained even in the event of a power failure Operating data is not lost if the power supply is turned off or fails Fault diagnosis Data backup Commiss...

Page 135: ...eleted If a configuration is not present the OP automatically switches to Serial Download mode Download operation Initialization Establish connection to PLC Start screen The OP then performs various internal initializations In this phase of startup the OP attempts to establish a connection to the PLC If communication is not possible e g cable to the PLC has not been connected the OP displays a sys...

Page 136: ... OFFLINE mode Step Action 1 Set the OP to OFFLINE mode using the System Settings standard screen 2 Check all the configured screens for correct presentation 3 Check the screen hierarchy 4 Check the input fields 5 Test the soft keys 6 Test the function keys If faults occur when executing the individual steps download the configuration again Purpose Action End of test Commissioning Artisan Technolog...

Page 137: ...y 2 Acknowledge this message 3 Set the OP in ONLINE mode using the System Settings standard screen All the items contained in the configuration that are necessary for communication with the PLC can then be tested Depending on the configuration these might be event and alarm messages buffers for event messages and alarm messages print functions automatic message logging screen selection etc Test wi...

Page 138: ...ation or a customized application In order that the OP37 can be used in DOS mode a data medium such as disk hard disk or PCMCIA hard disk must be available Set one of these data media as the boot medium in Setup Also connect a keyboard and possibly a mouse as well An MF2 keyboard can be connected to the front connector A PS2 con nector is available at the rear of the OP37 for connecting a PS2 keyb...

Page 139: ...ts from hard disk PCMCIA HD The OP37 starts up with this setting in DOS mode The OP boots from PCMCIA hard disk If modules or applications are installed which require a specific setting for the serial interfaces the interfaces can be correspondingly configured The UART address COM1 to COM4 the interrupt and the physical level can be freely assigned The address and the interrupt for the parallel in...

Page 140: ...etting specified by pressing Scroll through the definable values with the arrow keys Some fields allow direct input from the keyboard After clicking on the Default button the PC standard configuration and operat ing mode OP mode OP firmware are set Operate BIOS setup Default button Operating modes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 141: ...ve PCMCIA HD for memory module 3 The OP then boots from the medium specified and starts up again this time in DOS mode This presupposes that the medium has been formatted as a boot medium The DOS mode setting remains stored for future startups of the OP37 Switching from DOS mode to OP mode is performed using the BIOS Setup as described in Chapter 15 1 Change from OP mode to DOS mode Changing from ...

Page 142: ...ESCRIPTION AND MAINTENANCE 16 Equipment Description OP27 17 Equipment Description OP37 18 Options 19 Maintenance Part IV Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 143: ...15 2 OP27 OP37 Equipment Manual Release 05 99 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 144: ...ements and communication options 16 1 Dimensions 296 192 176 8 59 SIMATIC OP27 280 ÉÉ ÉÉ ÉÉ ÉÉ 92 ÉÉÉÉÉÉÉÉÉÉÉ ÉÉÉÉÉÉÉÉÉÉÉ CPI DKM CPI DKM ÉÉ ÉÉ Option The OP27 requires a mounting cutout WxH of 282 1 mm x 178 1 mm In this chapter Equipment dimensions Mounting cutout 16 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 145: ...8 K9 K10 ESC ENTER ACK DEL INS HELP A Z A Z Display Function keys System keys Figure 16 1 Operating and display element arrangement Name Description Display LC display color or monochrome STN with back lighting The resolution is 320x240 pixels System keys 24 system keys with permanent functions Function keys 24 configurable function keys 18 having an LED User specific labeling by means of labeling...

Page 146: ...h the table in Section 13 1 2 Configuring the IF1B interface Î Chassis ground Ï Power supply relay output Power supply 24 V DC and contact assemblies For pin assignment refer to Section 13 1 Ð PCMCIA slot For JEIDA PCMCIA cards Ñ DKM or CPI optional For connecting a direct key module with 8 digital outputs or a control panel interface with max 16 32 digital inputs outputs Ò Battery compartment cov...

Page 147: ...S232 PROFIBUS DP IF1A IF1A IF1B SIMATIC S7 M7 PPI MPI PROFIBUS DP IF1B IF1B IF1B SIMATIC 500 505 RS232 RS422 RS485 IF1A IF1B Other PLCs RS232 TTY RS422 RS485 IF1A IF1B PC or PU TTY RS232 IF2 Printer TTY RS232 IF2 OP27 Unit Description Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 148: ...g downwards 2 Remove the labeling strips to be replaced from the unit 3 Insert the new strips Ê with the inscription facing downwards into the slits at the rear of the front plate see Figure 16 3 Note Labeling on strips must be smudge proof before they are inserted If a key board overlay is soiled on the inside it cannot be cleaned and has to be returned to the works for replacement Ê Ê Ê Figure 1...

Page 149: ...ure 16 4 Figure 16 5 Dimensions of labeling strips for OP27 Included with the ProTool configuration software is the directory PROTOOL UTILITY containing the Word file SLIDE_27 DOC The file contains formatted samples for labeling the function keys on the OP27 This means individual labeling strips can be edited and printed Make labeling strips File OP27 Unit Description Artisan Technology Group Qual...

Page 150: ...Unit Description This chapter provides information on dimensions operating and display elements connection elements and Communication options In this chapter 17 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 151: ...KM CPI Floppy drv 482 6 11 3 434 310 293 8 88 465 9 235 Drilled hole details 6 8 10 3 SIMATIC OP37 138 AT expansion slot Options The OP37 requires a mounting cutout WxH of 436 1 mm x 295 1 mm Unit Dimensions Mounting cutout OP37 Unit Description Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 152: ...ment Name Description Display LC display color TFT C STN with back lighting The definition is 640x480 pixels System keys 32 system keys with permanent functions Function keys 36 configurable function keys 28 having an LED User specific labeling by means of labeling strips LED displays TEMP Internal temperature above permissible limit values DISK Write read access to PCMIA module HD BUSY Write read...

Page 153: ...th the table in Section 13 1 2Configuring the IF1B inter face Ó Parallel interface LPT1 For parallel printer Relay output Contact assembly for temperature monitoring and driving a light or an auxiliary blower for example The relay is tripped when the outside temperature reaches 45 C Battery compartment covered Direct key module or CPI optional For connecting a direct key module with 12 16 digital ...

Page 154: ... PROFIBUS DP IF1A IF1A IF1B SIMATIC S7 M7 PPI MPI PROFIBUS DP IF1B IF1B IF1B SIMATIC 500 505 RS232 RS422 RS485 IF1A IF1B Other PLCs RS232 TTY RS422 RS485 IF1A IF1B PC or PU TTY RS232 IF2 Printer TTY RS232 TTL IF2 LPT OP37 Unit Description Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 155: ...s 1 Set the unit down with its front plate facing downwards Caution Make sure that the OP is disconnected from the power supply 2 Remove the screws indicated in Figure 17 3 as 1 Figure 17 3 Undo screws 3 Remove the covers 4 Extract the labeling strips to be replaced 5 Insert the new strips 2 with the inscription facing downwards into the slits on the front plate see Figure 17 4 Labeling OP37 Funct...

Page 156: ...board overlay is soiled on the inside it cannot be cleaned and has to be returned to the works for replacement Figure 17 4 Inserting Labeling Strips 6 Screw the covers back on after inserting the labeling strips OP37 Unit Description Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 157: ... examples in Figure 17 5 Figure 17 6 Dimensions of Labeling Strips for OP37 Included with the ProTool configuration software is the Word file SLIDE_37 DOC The file contains formatted samples for labeling the func tion keys on the OP37 This means labeling strips can be individually edited and printed Make labeling strips File OP37 Unit Description Artisan Technology Group Quality Instrumentation Gu...

Page 158: ...apter contains descriptions of the following units which can be option ally connected AT expansion slot for OP37 only Direct Key Module DKM Control Panel Interface CPI 18 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 159: ...card Caution Make sure that the OP is disconnected from the power supply Always follow the ESD guidelines in the Appendix when working on open equipment 1 Set the unit down with its front plate facing downwards 2 Remove the two screws and then remove the cover indicated in Figure 18 1 from the rear panel of the OP Return the screws to the same position in the housing Figure 18 1 Remove the cover 3...

Page 160: ...he side panel 6 Insert the AT cards carefully into the expansion slot so that the interface sockets are positioned at the AT expansion slot interface cutout designed for them The fixing bracket of the AT card must be flush with the front support for the side panel º º Figure 18 3 Insert the AT Card and secure the side panel Options Artisan Technology Group Quality Instrumentation Guaranteed 888 88...

Page 161: ... key control for jog operation The direct keys can be driven by hardware or software The hardware based operation of the direct keys typing mode is per formed by the directly wired OP function keys located to the left and right of the display There are eight function keys on the OP27 and twelve on the OP37 Direct keys can also be operated via software using messages if configured in ProTool The di...

Page 162: ...Caution Make sure that the OP is disconnected from the power supply Always follow the ESD guidelines in the Appendix when working on open devices 1 Set the OP down with its front plate facing downwards 2 Release the two pop rivets and then remove the cover indicated in Figure 18 4 from the rear panel of the OP Figure 18 4 Removing the cover example OP37 Options Artisan Technology Group Quality Ins...

Page 163: ...e Figure 18 5 Color coding Pins Ribbon cable Figure 18 5 Connecting the plug of the direct key module example OP37 4 Secure the direct key module to the OP using the four screws supplied see Figure 18 6 Figure 18 6 Securing the direct key module to the OP example OP37 Remove in the reverse sequence of the installation procedure Options Artisan Technology Group Quality Instrumentation Guaranteed 88...

Page 164: ...r defining whether the outputs are determined by the stroke of a key or by software When installed the plug connector and the DIL switch are located on the rear panel of the OP DIL switch Pins DKM A DKM B Figure 18 7 Location of connection and adjustment elements on large module housing example OP37 Options Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 165: ...s conductor cross sections 0 5 to 2 5 mm2 Seat the terminal blocks on the pins of the DKM The DIL switch setting determines how the digital outputs of the DKM are controlled in the OFF position by pressing function keys in the ON position by software Software can control up to 16 DKM outputs whereas only twelve can be con trolled by function keys Setting the DIL switch DKM A DKM B S1 S2 S3 S4 OFF ...

Page 166: ...trolled via software OP37 D S4 F10 F12 act as direct keys DO 10 DO 12 DO 14 DO 16 controlled via software OP37 The function key assignment in this table refers to the default key assignment without insertion strips When switches S3 and S4 are set in the OFF position the digital outputs are permanently assigned to keys F1 to F12 Key F1 sets output DO 1 Key F2 sets output DO 2 Key F12 sets output DO...

Page 167: ...00 ms It communicates via the PROFIBUS DP bus and can only be used in conjunc tion with the SIMATIC S7 PLC Each module provides 16 digital inputs outputs An external keypad with con trols and light indicators can be connected for each module board The assign ment of the digital inputs outputs to the control and light indicators of the external keypads is configured in the PLC also refer to User s ...

Page 168: ...llows 1 Set the OP down with its front plate facing downwards Caution Make sure that the OP is disconnected from the power supply Always follow the ESD guidelines in the Appendix when working on open devices 2 Release the two pop rivets and then remove the cover indicated in Figure 18 8 from the rear panel of the OP Figure 18 8 Removing the cover example OP37 Options Artisan Technology Group Quali...

Page 169: ... the OP in such a way that the color coded side of the ribbon cable is facing toward the center of the unit see Figure 18 9 Color coding Pins Ribbon cable Figure 18 9 Connect the control panel interface plug example OP37 Options Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 170: ... the control panel interface to the OP see Figure 18 10 Figure 18 10 Securing the control panel interface to the OP example OP37 Remove in the reverse sequence of the installation procedure Options Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 171: ...r for connecting the inputs outputs and the external voltage supply When installed the connectors are at the rear of the OP 0V 24V Adapter DO DI CPI 1 CPI 2 Figure 18 11 Location of connection elements on large module housing example OP37 Options Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 172: ...DO 32 to DO 17 24V DC ext GND1 DI 32 to DI 17 1 Non floating The controls and light indicators to be driven are connected by means of the 9 pin connectors supplied Make the cable terminal connections conductor cross sections 0 5 to 2 5 mm2 Seat the terminal blocks on the adapters of the CPI module boards Connector Options Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE ww...

Page 173: ...18 16 OP27 OP37 Equipment Manual Release 05 99 Options Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 174: ...y disk drive 4 A description of fitting the direct key module the control panel interface the AT expansion slot and the AT cards is provided in Chapter 18 19 1 Cleaning the Screen and Keyboard Overlay Clean the OP screen and keyboard foil overlay at regular intervals with a damp cloth Do not clean the device while it is turned on IThis ensures that functions are not triggered inadvertently by comi...

Page 175: ...battery as quickly as possible after the message is issued The battery can be ordered via the Siemens spare parts service It is shipped ready for installation with a lead and connector Refer to our catalog ST80 1 for the order number Observe the following before changing the battery Caution Change the battery with the power supply switched on in order to prevent losses of data for example password...

Page 176: ...or The connector is coded and thus protected against polarity reversal 6 Stow the lead in the battery compartment and close the battery compartment Please observe the following safety notes to ensure correct handling and dis posal of lithium batteries Warning If the lithium battery is not handled properly there is risk of explosion Batteries should never be charged should not be opened should not ...

Page 177: ...he OP and unqualified repairs The display back lighting operates at voltages 1000 V Make sure that the OP27 is disconnected from the power supply before the unit is opened Crystal liquid may leak from a damaged display Do not allow liquid to touch your skin do not inhale vapors If you come into contact with crystal liquid wash your skin immediately with alcohol Consult a doctor without delay Befor...

Page 178: ...he housing rear panel and lay it down with its inside facing upwards 4 Remove the battery connector from the electronic assembly º 5 Remove the connector from the display socket on the electronic assem bly see figure in Step 4 6 Open the connectors belonging to the ribbon cables º and by gently lifting the at both sides of the front side see figure in Step 4 Pull out the ribbon cables º Procedure ...

Page 179: ...upwards 9 The electronics module is still connected to the display assembly by means of two cables Remove the connector on the bottom side of the angle bracket 10 Remove the four screws 11 Remove the display with the defective back lighting install the new dis play and reassemble in reverse order Maintenance Upkeep Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artis...

Page 180: ...lly remove the housing rear panel and lay it down with its inside facing upwards 4 Remove the battery connector from the electronic assembly º 5 Remove the connector from the back lighting socket on the electronic assembly see figure in Step 4 6 Open the labeled connectors º and by gently lifting the at both sides of the front side see figure in Step 4 Pull out the ribbon cables Procedure Maintena...

Page 181: ...own next to the OP with its underside facing upwards 9 Remove the four screws connecting the display to the angle bracket 10 Carefully turn the display around Make sure that the display is still con nected to the electronic assembly by means of a cable Maintenance Upkeep Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 182: ... the rear of the display from the tube holder 12 Remove the tube holder with the defective tube and fit the new tube holder and the new tube 13 Reassemble in reverse order Maintenance Upkeep Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 183: ...by suitably qualified and authorized technical personnel The user may be exposed to considerable risk as a result of unauthorized opening and unqualified repairs Caution The back lighting operates at voltages 1000 V Make sure that the OP is disconnected from the power supply Always follow the ESD guidelines in the Appendix when working on open devices Do not undo any sealed screws The manufacturer...

Page 184: ...19 14 to replace the floppy disk drive 4 Remove two screws which hold a hinged plate 90o 5 Gently lift the hinged plate and remove the ribbon cable from the connec tor secured beneath the plate cutout see figure in Step 4 6 Turn the plate to its final position 90 degrees To remove the back lighting Refer to Chapter 19 4 2 Page 19 12 Opening the OP37 housing Maintenance Upkeep Artisan Technology Gr...

Page 185: ...econd time when the second tube fails The back lighting can only be replaced for an OP37 with TFT display In the case of an OP37 with STN display the complete display must be replaced Observe the following safety notes when replacing the back lighting Warning Crystal liquid may leak from a damaged display Do not allow liquid to touch your skin do not inhale vapors If you come into contact with cry...

Page 186: ... 2 4 Remove the two connectors see figure in Step 2 5 Carefully remove the tubes at the two rubber buffered ends from the hold ers Caution If you hold the glass to remove a tube the tube may burst with a corresponding a risk of injury 6 Insert the new tubes as described in the holders and reassemble the device Maintenance Upkeep Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SO...

Page 187: ...on Caution Do not tilt the clamp lock or pull it too sharply because it may break Blue cable terminal 3 Remove the ribbon cable see figure in Step 2 When the cable is inserted in the in the terminal piece of the replacement floppy disk drive ensure the cable side with the blue terminal is facing upwards and the cable contacts are facing downwards 4 Remove the three screws at the rear of the floppy...

Page 188: ...echnical Data B Interface Assignment C Test Functions D System Messages E SIMATIC HMI Documentation F ESD Guidelines Part V Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 189: ...S 2 OP27 OP37 Equipment Manual Release 05 99 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 190: ... 85 mm 118 mm 118 mm 138 mm Degree of protection Front panel Rear panel IP65 IP20 Weight without option approx 1 85 kg 8 kg Processor OP27 OP37 Type 80486 Pentium Clock frequency 33 MHz 100 MHz Memory OP27M OP27C OP37 Flash 1 MB 2 MB DRAM 2 MB 4 MB 8 MB SRAM battery backed 128 kB Floppy disk drive 1 44 MB optional Hard disk 1 6 GB optional Memory card Slot A Slot B For flash SRAM 1 MB For hard dis...

Page 191: ...t Keyboard OP27 OP37 Type Membrane keyboard System keys with permanent functions 24 4 having an LED 32 4 having an LED Function keys having configurable func tions those included as soft keys 24 18 having an LED 14 36 28 having an LED 20 Power supply OP27 OP37 Rated voltage VDC 24 V DC Permissible range VDC 18 0 to 30 0 V DC Max permissible transients 35 V 500 msec Time between two transients 50 s...

Page 192: ...ion upon polarity rever sal of load voltage 4 Outputs1 No of outputs 8 per module Output voltage with signal 0 with signal 1 Max 2 V idling Min voltage supply 3 V Output current with signal 0 with signal 1 Max 1 mA Max 300 mA per output Switch rate at resistive load inductive load lamp load Max 100 Hz Max 0 5 Hz Max 8 Hz Short circuit current Max 500 mA per output Note With inductive loads an exte...

Page 193: ...O16 16 4 Group 1 Group 2 Group 3 Group 4 Optical isolation Output voltage with signal 0 with signal 1 Max 2 V idling Min voltage supply 3 V Output current with signal 0 with signal 1 Max 1 mA Max 500 mA per group 1 output of 200 mA the remainder 100 mA Switch rate at resistive load lamp load Max 100 Hz Max 8 Hz Load current per group aggregate current on short circuit 500 mA Complete group deenerg...

Page 194: ...angle of inclination operation up to 35 angle of inclination shipping storage 0 50 C 0 to 40 C 20 to 60 C 4 to 45 C 4 to 40 C 20 to 60 C Relative humidity operation shipping storage v 95 no condensation v 95 Shock loading operation shipping storage 15 g 11 msec 25 g 6 msec 5 g 11 msec for floppy disk or hard disk access otherwise 15 g 11 msec 25 g 6 msec Vibration operation shipping storage 0 075 ...

Page 195: ...complying to Standard UL 508 File E 120869 CSA certification CSA Certification Mark Canadian Standard Association CSA in compliance with Standard C 22 2 No 142 File LR 89077 19 FM certification FM Certification Complying with Factory Mutual Approval Standard Class Number 3611 Hazardous classified Locations Class I Divi sion 2 Group A B C D Warning Personal injury and material damage may occur Pers...

Page 196: ...of the 15 pin Sub D socket Pin General RS232 TTY 1 Housing 2 RxD 3 RxD 4 TxD 5 CTS 6 TxD 7 TxD 8 Housing 9 RxD 10 RTS 11 20 mA1 12 GND 13 20 mA1 14 5 V 15 GND 1 Not IF2 IF1A and IF2 B 8 1 15 9 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 197: ... floating 6 5 V floating 7 8 Housing Data A TxD A Data A 9 RxD A Pin assignment of the 15 pin Sub D socket Pin General TTY RS42 RS485 1 Housing 2 RxD 3 RxD B 4 TxD B Data B 5 RxD A 6 TxD 7 TxD 8 Housing 9 RxD 10 TxD A Data A 11 24 V 12 GND 5 V 13 14 5 V 15 GND 24 V IF1B IF3 TP37 only Interface Assignments 5 1 9 6 8 1 15 9 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE ww...

Page 198: ...it 1 4 Data Bit 2 5 Data Bit 3 6 Data Bit 4 7 Data Bit 5 8 Data Bit 6 9 Data Bit 7 10 Acknowledge 11 Busy 12 Paper End 13 Select 14 Auto Feed 15 Error 16 Init Printer 17 Select Input 18 25 Ground 0 V LPT TP37 only Interface Assignments 13 1 25 14 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 199: ...B 4 OP27 OP37 Equipment Manual Release 05 99 Interface Assignments Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 200: ...on the screen asking whether the hardware test should be started 2 If the test should be started press the system key depicted on the right The selection screen is opened ACK If the system test should be canceled press the following system key ESC Settings can be defined in the selection screen which affect the user interface and relay output The following hardware tests can be performed test the ...

Page 201: ...each test is completed OK Test completed without error DEF The functional unit tested is defective Return to the selection screen by pressing one of the following system keys ACK ESC The test program can only be terminated by switching off the power supply to the OP27 Terminate test program Test Functions Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 202: ... displayed on the screen Note With SRAM EEPROM and flash memory the memory contents are saved to DRAM prior to testing Consequently you should begin by testing the DRAM for errors If the test reveals an error the data copied prior to the test is not re imported This means that the content of the memory which failed the test is corrupted The same applies if the power supply fails The individual RAM...

Page 203: ...when self made adapters have been connected to the respective connectors The adapter pinout is explained in Section C 1 2 on Page C 6 Interface Test Initiated by Key Requirements IF1 F14 An adapter has to be inserted on both IF1A and IF1B for the IF1 test V 24 signals Adapter 1 on IF1A and adapter 3 on IF1B TTY signals Adapter 2 on IF1A and adapter 3 on IF1B IF2 K2 V 24 signals Adapter 1 TTY signa...

Page 204: ...is blanked Grid The grid lines are displayed Characters The character set is displayed Functional Unit Test Initiated by Key Result WATCH DOG K8 This test verifies whether the watchdog once triggered initiates a restart when the trigger stops RTC BATTERY K9 The battery connection and hardware clock are tested floating bit test TEST ENTRIES K10 This function is reserved and must not be selected Int...

Page 205: ...y that the pins listed below are con nected or jumpered as described 15 pin Sub D connector 3 4 5 10 15 pin Sub D connector 2 12 6 13 7 9 9 pin Sub D connector 3 4 8 9 Adapter 1 Adapter 2 Adapter 3 Test Functions Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 206: ...e category enables you to identify the general area in which the cause of the fault is to be found Below you will find a selection of system messages listed together with details of under what circumstances they occur and where applicable how the cause of the fault can be eliminated Self explanatory system messages are not included Note System messages are displayed in the language selected in the...

Page 207: ...referred to in the message Message Cause Remedy Please wait Mode change in progress or recipe function started Ready for trans fer Waiting for data from PU PC Data transfer Data transfer between PU PC and OP in prog ress Firmware not compatible The firmware can not be used for the current configuration EPROM memory failure Memory module defective or internal hard ware fault Send unit for repair qu...

Page 208: ... with PLC Possible causes Fault on the transmission link e g connecting cable defective Incorrect interface parameters set on OP or on com munication peer 043 Data transfer error A variable indicating the cause of the fault is transferred with this message Variable 0 Timeout error 1 Framing error receiving 2 Overrun error 3 Parity error 4 No connection established 5 Checksum error receiving 6 Unex...

Page 209: ...uted as a function of the same group has not yet been completed e g setpoint entry is active password list can not be opened Wait until preceding function has been completed or terminate function and then invoke desired function again 253 Access to data medium is not possible 1 Floppy drive not present 2 Floppy is read only 3 Disk is not formatted 254 The disk must be formatted before a data recor...

Page 210: ...nge the parameters of the PLC job and retransfer the configuration 303 Fault in connection with PLC S5 this error may occur when transferring large data records In such cases the watchdog is activated Check PLC status S5 set value in data word 98 to at least 2000 305 Data block number missing Set up data block or change configuration 306 Incorrect CPU specified under PLC Parameters Change configur...

Page 211: ...s been completed This message may appear in the case of recipe functions for example 365 Incorrect index A multiplex index is outside the defined range 370 Hard copy print out has been cancelled manually 371 Print function disabled at present 372 The function started has been cancelled 383 For information transfer of data records completed 384 Data record required is not on data medium Check the d...

Page 212: ...rtain input values Enter permissible value 458 You have entered a value that is too great or too small for the variable type concerned e g a value greater than 32767 for a variable of the type Integer Enter a value that is within the permissible range 459 You are attempting to enter an illegal character e g letter in a numerical value The input is rejected and the exist ing entry retained Enter pe...

Page 213: ...her the data medium for storing data records is to be formatted Any data re cords already on the disk will be deleted when the func tion is executed The function is only executed if 0 is entered 556 Information message disk has been formatted 557 Query if 0 is entered the data record will be adopted with the new values If anything else is entered you may continue editing 558 Query if 0 is entered ...

Page 214: ...ut of date 572 Query data record already exists on data medium If 0 is entered the data record will be over written with the new values 604 Message does not exist Configure message 605 Process link is only configured symbolically Change configuration and retransfer 606 Too many message variables configured g g 607 Data type configured does not exist 613 Data block not available or too short Create...

Page 215: ...der 5 Actual value not in send block 6 Setpoint not in receive block 7 Setpoint actual value not in receive block 8 Initial value not in send block 9 Data type is not DB 10 DB number is greater than 15 11 DB length is greater than 1024 12 DW is in data block header 13 Area is in wrong DB 14 Sum of data blocks too great x 1 8 Change the configuration of the process link and retransfer x 9 13 Change...

Page 216: ... or configure area pointer 703 Flash memory full Restrict the configuration 704 Incorrect CPU specified under PLC Parameters Change configuration and retransfer 706 Recipe request will not be processed as another request is already active 722 Internal error Incorrect mailbox type received OP15 OP5 723 Internal error OP5 more than 500 messages are specified in the area pointer lists Change area poi...

Page 217: ...D 12 OP27 OP37 Equipment Manual Release 05 99 System Messages Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 218: ...es User s Manuals for Configuration software Runtime software Communication between PLCs and operating units Equipment Manuals for the following operating units MP Multi Panel OP Operator Panel TP Touch Panel TD Text Display PP Push Button Panel Online Help on the configuration software Start up Guides First Steps Overview of complete documentation The following table provides an overview of the S...

Page 219: ...for graphic display operating units ProTool Configuring Text based Displays User s Guide Configurers Provides information on working with the ProTool Lite con figuration software It contains information on installation basic principles of configuration a detailed description of configurable objects and func tions This documentation is valid for text based display operating units ProTool Online Hel...

Page 220: ...t Manual TD17 Equipment Manual Commissioning en gineers Users Describes the hardware and general operation It contains installation and commissioning instructions operating unit description connecting the PLC printer and programming computer operating modes operation description of the standard screens supplied with the op erating unit and how to use them fitting options maintenance and fitting of...

Page 221: ...g unit and PLC Other PLCs Online Help Programmers Provides information on connecting devices to PLCs such as Mitsubishi Allen Bradley Telemecanique Modicon Omron SIMATIC WinLC When the drives are installed the relevant Online Help is installed at the same time ProAgent for OP User s Manual Configurers Provides the following information about the ProAgent op tional package process diagnosis for OPs...

Page 222: ...ity of the assemblies concerned ESDs may be destroyed by voltages and energies well below the perception threshold of persons Voltages of this kind occur as soon as a device or an as sembly is touched by a person who is not electrostatically discharged Devices exposed to such overvoltages cannot immediately be detected as defective in the majority of cases since faulty behavior may occur only afte...

Page 223: ...tainers Do not place assemblies near visual display units monitors or television sets minimum distance to screen 10 cm Perform measurements on ESD assemblies only when the measuring instrument is grounded for example by means of a protec tive conductor or the measuring head has been briefly discharged before measurements are made with a potential free measuring instrument for example by touch ing ...

Page 224: ...7 for accommodating two 2 3 length 16 bit AT cards PLCs of the SIMATIC S7 series for example SIMATIC S7 200 300 400 B Contains basic settings for the OP37 in DOS mode Automatic turn off of display back lighting A load operation which transfers the operating system to working memory on the OP C Definition of system specific basic settings messages and screens using the ProTool configuration softwar...

Page 225: ...cess Screen An OP operating mode allowing MS DOS and Windows applications to be loaded and edited Operating mode of the OP during which data are downloaded from the PU or PC to the OP The time between the arrival and departure of a message E Draws attention to specific operating states on machines or systems connected to the PLC F Reserved area in configured and non configurable text for the outpu...

Page 226: ... of the operator The requisite password level can be configured 0 being the lowest level and 9 the highest Personal Computer Memory Card International Association An association of computer companies whose aim is the establishment of an international standard for memory cards and PC expansion cards Co operates with JEIDA Generic term for devices and systems with which the OP communicates for examp...

Page 227: ...vidually Element of a screen consisting of the entry number text and variables Field for the value setting of a parameter one value can be selected as the de fault value Checks the state of the CPU and memories every time the power supply volt age is turned on Calls attention to internal states on the OP and on the PLC Process screen Screen Screen entry Selection field Startup test System message ...

Page 228: ...rdcopy 7 4 assign printer colors 7 4 assignment interfaces B 1 AT expansion slot 18 2 connection 17 4 installing 18 2 atmospheric discharge A 6 authorization 5 1 B Back lighting 11 4 A 2 replacing OP27C 19 7 OP37 19 12 Backup Flash module 9 6 backup 2 3 Backup battery changing 19 2 backup battery A 2 Backup Restore Standard screen 9 5 bar graph 1 3 barometric pressure A 5 Basic functions 1 3 Batte...

Page 229: ...Configure interface IF1B 13 6 Confiuration using ProTool 1 2 Connect PC or PU 16 4 17 5 printer 16 4 connect printer 17 5 Connecting configuration computer 13 4 ground 13 3 light siren etc 13 3 PLC 13 5 power supply 13 3 printer 13 7 PU or PC 13 4 connection AT expansion slot 17 4 Battery 17 4 MF2 keyboard 17 4 PS2 mouse 17 4 Connection configuration Printer 13 7 Connection configuration diagram c...

Page 230: ...ntrol panel inter face 17 4 Digital outputs 18 4 Via direct key module 17 4 via direct key module 16 3 DIL switch 13 6 16 3 Dimensions 16 1 17 2 A 1 DIP switch 17 4 Direct key module 18 4 installing 18 5 direct message logging 6 13 disable message logging 6 13 6 20 overflow warning 6 20 discharge static A 6 disk 9 2 Display 1 6 16 2 17 3 replacing 19 5 display 2 3 A 2 alarm messages 2 1 event mess...

Page 231: ...essage window opening 6 5 event messages 1 4 2 1 example alphanumeric input 3 12 Enter symbolic values 3 13 Exchange backup battery 19 2 External dimensions A 1 External power supply 18 4 18 10 F Fan 13 3 FAP connection 16 4 17 5 Fields alphanumeric 3 11 numeric 3 9 File Labeling strips 16 6 file Labeling strips 17 8 fill level display 1 3 Firmware 13 1 loading 14 2 Fitting 12 3 Fixation OP27 12 2...

Page 232: ...ge 6 3 Initial startup 14 2 initial startup 14 1 Initialize data medium 9 3 OP 14 6 Input alphanumeric values 3 10 left justified 3 11 numeric 3 9 right justified 3 9 symbolic 3 13 input field 1 3 4 2 Input window 3 1 Insert memory card 9 6 Install device 12 1 OP37 12 3 Installation 12 1 19 panels racks 12 3 Electrical 13 1 mechanical 12 1 installation 12 2 OP27 12 2 Installation conditions 12 1 i...

Page 233: ...passwords 5 6 printer 7 3 System messages D 1 Literature E 1 Lithium battery 19 3 Load configuration 14 2 Data record 8 12 8 14 firmware 14 2 Record set 8 16 load data 9 1 logging messages 6 13 Logging out OP 5 3 Logical link OP PLC 11 3 Login 5 3 login on OP 5 3 Logout 5 3 LPT interface Assignment B 3 M Main area 3 1 main area 3 1 Main screen 4 3 maintenance 19 1 make Labeling strips 16 6 17 8 ma...

Page 234: ... MPI download 14 4 Multiple languages 1 4 N NATIVE drivers 2 4 noise immunity A 6 Non Siemens PLC connection 16 4 17 5 normal operation 14 1 Number message 6 5 number alarm messages 2 1 character sets 2 3 characters alarm message 2 1 event message 2 1 data records per recipe 2 3 entries per data record 2 3 event messages 2 1 languages 2 3 message 6 8 password levels 2 2 passwords 2 2 recipes 2 3 N...

Page 235: ...ow symbolic field 3 13 Position window 3 2 power consumption A 2 Power supply 16 3 connecting 13 3 OP37 17 4 power supply A 2 Power supply unit 13 3 PPI connection 16 4 17 5 presentation message 6 3 Pressure difference A 5 pressure variation display 1 3 Principle Data storage 9 2 Print Buffer 7 1 print screen 7 1 print 1 4 alarm message buffer 6 16 event buffer 6 16 Labeling strips 16 6 17 8 messa...

Page 236: ... Right justified input 3 9 RS232 connection 16 4 17 5 RS422 connection 16 4 17 5 RS485 connection 16 4 17 5 RTS signal 13 6 S Save Data record 8 14 Record set 8 16 save data record 8 11 Screen blanking 11 4 cleaning 19 1 screen select 4 2 screen elements 4 1 Screen partitioning 3 1 Screen saver 11 4 Screen sections 4 1 Screens 1 3 print 1 4 screens 1 3 2 2 4 1 Screwtype clamps 12 2 12 3 Sections o...

Page 237: ...ior 14 6 static discharge A 6 static window 3 3 status message 6 1 status disturbance reporting 6 2 Status Tag 10 1 10 2 Status tag Operating sequence 10 4 Status Control Tag 2 3 stop bits printer 7 3 storage A 5 Storage medium 9 2 store data 9 1 data record 8 11 Structure alarm message page 6 10 Standard screen Backup Restore 9 5 Edit Data Record 8 6 Edit Data Records 8 4 System Settings 11 1 sta...

Page 238: ...nsients A 2 Transparent foil 16 6 17 8 trends 1 3 Trigger hardcopy 3 5 Triggering printout automatically buffer over flow 6 11 TTL connection 17 5 TTY connection 16 4 17 5 Type printer 7 3 type message 6 2 Types of downloading 14 3 types of message 6 2 U UL certification A 6 Unit description OP27 16 1 OP37 17 1 Unit variants 1 6 Update Data record 8 13 upkeep 19 1 Use 1 1 user group 5 1 V Ventilat...

Page 239: ...Index 12 OP27 OP37 Equipment Manual Release 05 99 Index Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 240: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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