Siemens SIMATIC 6ES7673-2CC40-0YA0 Hardware Installation And Operating Manual Download Page 5

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Preface

Windows Automation Center, WinAC Slot Version 4.0

Hardware Installation and Operating Manual, Edition 02/2006, A5E00273194-02

What's New?

The following changes have been made compared to WinAC Slot 41x, Version 3.4:

•

Enhanced performance

•

The PS Extension Board is integrated on the CPU. As a result, the CPU 41x-2
PCI only requires one slot.

•

The fan interface of the PC fan is improved. The PC fan is not regulated and
no longer runs continuously.

Location of Documentation

The installation of WinAC Slot V4.0 includes the following documentation:

•

WinAC Slot as online help and as a PDF file

•

WinAC Time Synchronization V4.0 as online help and as a PDF file (if
installed)

•

SIMATIC S7-400 instruction list containing the programming instructions for the
CPU 41x-2 PCI.

The online help is started from the controller panel. The PDF files are accessible
from the

Start > Simatic > Documentation

menu command.

Approvals

The CPU 41x-2 PCI has the following approvals:

Underwriters Laboratories (UL) in accordance to

•

Standard UL 60950, File-No. E115352 and Canadian Standard C22.2
No. 60950 (I.T.E) and

•

Standard UL 508, File-No. E85972 and Canadian Standard C22.2 No. 14 05
(IND.CONT.EQ)

CE Mark

The CPU 41x-2 PCI meets the requirements and protection goals of the following
EC directives.

•

EC Directive 89/336/EWG “EMC Directive”

C-Tick Mark

The CPU 41x-2 PCI meets the requirements of AS/NZS CISPR 22 (Australia and
New Zealand).

Summary of Contents for SIMATIC 6ES7673-2CC40-0YA0

Page 1: ...ess underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demos In stock Ready to ship TAR certified secure asset solutions Expert team I Trust guarantee I 100 satisfaction All trademarks brand names and brands appearing herein are the property of their respecti...

Page 2: ...I and an S7 400 7 Getting Started Connecting the Controller to the SIMATIC NET OPC Server 8 Reference Information 9 Glossary Index SIMATIC Windows Automation Center WinAC Slot Version 4 0 Hardware Installation and Operating Manual This manual is part of the documentation package WinAC Slot V4 0 with the order number 6ES7673 2CC40 0YA0 CPU 412 2 PCI or 6ES7673 6CC40 0YA0 CPU 416 2 PCI Edition 02 20...

Page 3: ...Qualified Personnel The device system may only be set up and used in conjunction with this documentation Commissioning and operation of a device system may only be performed by qualified personnel Within the context of the safety notices in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with e...

Page 4: ...buted I O such as an ET 200M In addition you can use PG OP communication PROFIBUS MPI or Industrial Ethernet to connect the PC based controllers to STEP 7 or to another computer Basic Knowledge Requirements General knowledge about automation systems is needed to understand this documentation In addition the following knowledge is required Comprehensive knowledge of the S7 400 Comprehensive knowled...

Page 5: ...Time Synchronization V4 0 as online help and as a PDF file if installed SIMATIC S7 400 instruction list containing the programming instructions for the CPU 41x 2 PCI The online help is started from the controller panel The PDF files are accessible from the Start Simatic Documentation menu command Approvals The CPU 41x 2 PCI has the following approvals Underwriters Laboratories UL in accordance to ...

Page 6: ...ET is installed SIMATIC NET Industrial Communication with PG PC Parts 1 and 2 This manual helps you with setting up industrial communications over PROFIBUS and Industrial Ethernet communications networks available if you install SIMATIC NET SIMATIC S7 400 Programmable Controllers CPU Specifications Reference Manual This manual describes the operation of the S7 400 with PROFIBUS DP the memory conce...

Page 7: ...content For environmentally safe recycling or disposal of your old device contact a waste disposal company certified to handle electronic scrap Further Support If you have questions regarding the products described in this manual contact your Siemens representative To locate your representative point your browser to http www siemens com automation partner You can find a guide to the technical docu...

Page 8: ...your browser to http www siemens de automation service Service Support on the Internet In addition to documentation you can access our complete knowledge base on the Internet at http www siemens com automation service support There you will find Newsletters with the latest information on your products Relevant documentation via the search function in Service Support A forum where users and special...

Page 9: ...Preface Windows Automation Center WinAC Slot Version 4 0 8 Hardware Installation and Operating Manual Edition 02 2006 A5E00273194 02 ...

Page 10: ...with the CPU 41x 2 PCI 40 2 7 Installation of WinAC Slot 41x Software 41 2 7 1 Installing the WinAC Slot 41x Software 41 2 7 2 Uninstalling the WinAC Slot 41x Software 44 3 Getting Started 45 3 1 Definition of Terms 45 3 1 1 What Is a PC Station 45 3 1 2 What Is an Index 47 3 2 Configuring the Controller in STEP 7 48 3 2 1 Hardware Configuration in STEP 7 48 3 2 2 Connecting STEP 7 to the Controll...

Page 11: ...g the Operational Parameters for the Controller 77 5 2 1 Accessing Operational Parameters 78 5 3 Protection Levels 79 5 4 Loading and Storing the STEP 7 User Program 80 5 4 1 Load and Work Memory Memory Card File 80 5 4 2 Archiving and Restoring STEP 7 User Programs 81 6 Troubleshooting 85 6 1 Error Detection via Status Indicators 85 6 2 Responding to Diagnostic Events 86 7 Getting Started Communi...

Page 12: ... Standards Certificates and Approvals 121 9 1 2 Electromagnetic Compatibility 122 9 1 3 Shipping and Storage Conditions 124 9 1 4 Mechanical and Climatic Environmental Conditions 125 9 1 5 Certifications for USA Canada and Australia 128 9 2 CPU 41x 2 PCI Technical Specifications 129 9 2 1 Overview of Parameters for the CPU 41x 2 PCI 129 9 2 2 Performance Features and Technical Specifications of th...

Page 13: ...Table Of Contents Windows Automation Center WinAC Slot Version 4 0 12 Hardware Installation and Operating Manual Edition 02 2006 A5E00273194 02 ...

Page 14: ...DP or MPI interface or Industrial Ethernet cards that you have installed in your computer As part of the SIMATIC family of products die CPU 41x 2 PCI can also communicate with STEP 7 or other SIMATIC products such as WinCC WinCC flexible ProTool Pro or other SIMATIC S7 controllers including any of the PC based controllers over PROFIBUS MPI or Industrial Ethernet networks You can use the same progr...

Page 15: ...I using a SIMATIC NET CP Industrial Ethernet or PROFIBUS or the PC internal clock SIMATIC NET OPC Server on the provided SIMATIC NET CD CPU 41x 2 PCI WinAC Controller You use the CPU 41x 2 PCI to control your process It provides an effective hardware solution for your automation projects The I O are connected via PROFIBUS DP Controller Panel The CPU is operated with a controller panel that is disp...

Page 16: ...at 10 s Separate documentation is available for WinAC Time Synchronization Refer to the online help for WinAC Time Synchronization Programming The WinAC controller is configured and programmed the same as SIMATIC S7 with STEP 7 The LAD FBD STL S7 SCL programming languages and all graphical programming languages such as S7 GRAPH S7 HiGRAPH and CFC can be used Programming can be done locally on the ...

Page 17: ...This enables very fast data exchange between a PC application and WinAC Slot Development of this PC application is supported through WinAC ODK 4 1 Multi Slot You can operate up to four CPUs 41x 2 PCI in one PC or up to three CPUs 41x 2 PCI together with WinAC Basis V4 1 and higher or WinAC RTX V4 1 and higher Each of the CPUs works autonomously i e operating states are not coordinated and the CPUs...

Page 18: ...uring parameterizing programming and testing the CPU 41x 2 PCI via MPI You do not have to have a separate programming device to configure the CPU 41x 2 You can also use the licensed STEP 7 package on the PC PROFIBUS bus cable with bus connector connects nodes of an MPI or PROFIBUS subnet to one another PG cable connects the CPU 41x 2 PCI to another PG PC via the MPI interface SIMATIC NET component...

Page 19: ... your PC that contains the following elements for working with the controller Two operating mode selector switch positions for changing the operating mode of the controller similar to the mode selector switch on an S7 CPU front panel Status indicators for the controller MRES switch for resetting the CPU Menus for controller operations Opening or closing the controller panel does not influence the ...

Page 20: ... Communication with PG OS etc Configured AS AS Communication SOFTNET S7 Industrial Ethernet 64 Yes Yes SOFTNET S7 Lean Industrial Ethernet 8 Yes Yes CP 1612 3 SOFTNET PG Industrial Ethernet 64 Yes No CP 1613 S7 1613 Industrial Ethernet 64 Yes Yes PROFIBUS 50 Yes Yes CP 5613 S7 5613 MPI 50 Yes Yes PROFIBUS 8 Yes Yes CP 5611 SOFTNET S7 MPI 8 Yes Yes PROFIBUS CPU 412 2 PCI 16 CPU 416 2 PCI 32 Yes Yes...

Page 21: ...mory Pentiumsystem 300 MHz At least 128 Mbytes of RAM Hard drive A hard disk with 120 Mbytes of free space for the complete installation The setup program uses at least 60 Mbyte of available memory on Drive C for the setup program setup files are deleted once the installation is complete Operator interface A color monitor keyboard and mouse or other pointing device optional that are supported by W...

Page 22: ...panel As shown in the following table some operations are restricted to certain Windows User privilege classes Operation Administrator Power User User Guest Installing WinAC Slot software Allowed Not allowed Not allowed Not allowed Configuring or modifying the PC Station Allowed Allowed Not allowed Not allowed Performing WinAC operations Allowed Allowed Allowed Allowed 1 7 Using Help The online he...

Page 23: ...ccess the online help For security reasons do not change your firewall settings or your Internet Explorer settings 1 7 1 Accessing Help from the Controller Panel To access online help from the controller panel use one of the following methods Help on Panel The Help Help on Panel command opens the initial page of the online help for the controller panel This help system describes the controller pan...

Page 24: ...splay the books and topics that it contains Click the book again to close it Click any topic within the table of contents to display that topic The topic you are currently viewing is highlighted in the table of contents The table of contents can be either hidden or displayed Click the x in the left navigation pane to close the table of contents Select the Contents button on the browser or the Show...

Page 25: ...ics To print a single topic that is displayed in your browser right click in the topic pane and select Print from the context menu Select the print options of your choice 1 7 5 Changing the Language of a Help Topic The browser contains language buttons for each of the supported languages To see the current help topic in another language click the language button of your choice The current topic is...

Page 26: ...a DP master or DP slave on PROFIBUS DP MPI PROFIBUS DP interface You can use the MPI PROFIBUS DP interface either as an MPI interface or as a PROFIBUS DP interface default MPI interface The multipoint interface MPI of the CPU 41x 2 PCI is used to connect to an MPI subnet or for direct connection of an OP or a PC or programming device with STEP 7 The MPI interface can also be parameterized as a DP ...

Page 27: ...ection of external 24 VDC voltage supply Connection of external backup battery Connection of PC fan X3 X4 or X5 depending on the connector type Connection of fan supply X2 to motherboard or power unit Operating mode selector The operating mode selector allows you to switch the CPU 41x 2 PCI to RUN mode irrespective of the operating mode of the PC LEDs on the slot bracket The slot bracket of the CP...

Page 28: ...g the PC Caution The electronic components on the printed circuit boards are extremely sensitive to electrostatic discharges Observe the rules for handling electrostatic sensitive devices see Guideline for Handling Electrostatic Sensitive Devices ESD 1 Switch off the PC and remove the power plug for the 230 V supply on the rear panel 2 Open the PC as described in the owners manual for your PC or p...

Page 29: ...stallation and Operating Manual Edition 02 2006 A5E00273194 02 Suppressing the Battery Monitoring Switch Setting If Then Switch Setting You are not using battery monitoring Set DIP Switch 1 to the OPEN position You are using battery monitoring Set DIP Switch 1 to the NOT OPEN position 4 Insert the memory card ...

Page 30: ... 2 PCI onto an available PCI slot on the mother board 6 Screw the CPU 41x 2 PCI to the back panel of the PC If you want to use more than one CPU 41x 2 PCI in multi slot mode repeat the steps indicated above 7 Connect the PC fan to the CPU if applicable For more information refer to Connecting the Fan 8 Finally connect the PC as described in the relevant manual and reconnect the network cable ...

Page 31: ... Operation without an external independent 24 VDC power supply but with a backup battery The CPU 41x 2 PCI is independent of the PC as long as the power supply of the PC functions i e a warm restart of the PC does not affect operation of the CPU 41x 2 PCI If the PC is switched off the CPU 41x 2 PCI stores the current values of the STEP 7 user program in such a way that an automatic warm restart ho...

Page 32: ...y What happens after a Power Off Power On of the PC No No When the PC is powered off the CPU 41x 2 loses its power supply a backup battery is not available and the user program is aborted A user program on the FLASH card is retained All RAM contents work and integrated load memory RAM card are lost After the PC is powered on the mode selector is on STOP and the CPU 41x 2 PCI performs an automatic ...

Page 33: ...es the use of the Autoload feature If you are using a backup battery the STEP 7 user program is retained after Power Off Power On If you connect the CPU 41x 2 PCI to an independent 24 VDC supply the STEP 7 user program continues running or is retained after Power Off Power On depending on the error OB If you are using a FLASH card the STEP 7 user program is automatically loaded from the FLASH card...

Page 34: ...nents can be damaged and personal injury can result The 24 VDC supply must satisfy the following requirements Only extra low voltage that is safely isolated from the supply system can be used Safe isolation can be achieved for example by following the requirements in VDE 0100 Part 410 HD 384 4 41 IEC 364 4 41 as functional extra low voltage with safe isolation or VDE 0805 EN 60950 IEC 60950 as saf...

Page 35: ... CPU 416 2 PCI Typical backup time 1610 hrs 67 days Minimum backup time worst case 740 hrs 31 days The typical backup time is empirically derived based on the backup current while the minimum backup time represents the sum of the values specified by the manufactures of the memory chips Warning Danger of personal injury and property damage danger of release of harmful substances Incorrect handling ...

Page 36: ...lace of a free slot bracket on the PC Affix the battery holder to the PC housing Box PC 627 affix battery holder to the PC Warning When opening the PC always observe the relevant safety notes in the manual for the PC Warning For safety reasons the lithium battery may only be affixed in a location that is protected from mechanical damage Battery Holder on the Slot Bracket You can mount the backup b...

Page 37: ...273194 02 Battery Holder on PC Housing You can also affix the backup battery directly to the PC housing To do so unscrew the battery housing from the slot bracket and reseal it with the bracket provided see figure below Affix the sealed battery housing to the PC housing using two sided adhesive tape so that the connecting cable can still reach the CPU 41x 2 PCI ...

Page 38: ...kage includes a battery pack with a suitable backup battery and a battery holder A 2 pin 4 95 mm socket is provided on the slot bracket of the CPU 41x 2 PCI for infeed purposes This socket is available for an SO connector without sliding sleeve per DIN 45323 for connection of external power sources for battery fed devices However the assignment does not correspond to DIN i e the inner contact is t...

Page 39: ...VDC supply you should feed the fan connection through the CPU 41x 2 PCI to ensure that it is adequately cooled even in the event the PC power supply fails If the PC supply voltage is switched on the fan will operate regulated by the PC The fan rotation is regulated by the PC motherboard according to the temperature in the PC case if the PC supports this mode If the PC supply voltage fails or you s...

Page 40: ...rminal for 2 pin connector from fan depending on the connector type X5 Terminal for 2 pin connector from fan depending on the connector type 1 Remove the connector that is connected to the fan in the PC or is connected from the motherboard or power supply and connect it to X3 X4 or X5 depending on the connector type 2 Three fan cables are shipped with the product Select the appropriate cable and i...

Page 41: ...x 2 PCI properly inserted and screwed Is a memory card inserted Is the PC fan connected to the CPU 41x 2 PCI optional Is the connector for the external 24 VDC supply USP infeed if present properly wired Is the backup battery if any connected Is the battery monitoring switch setting correct Initial Turn On of PCs with the CPU 41x 2 PCI When you turn on the PC in which the CPU 41x 2 PCI is installed...

Page 42: ... install a software package you must log on with Administrator rights Otherwise the Setup will be canceled If an Older Version of WinAC Slot is Already Installed Prior to installation you must always uninstall any older versions of WinAC Slot For instructions on how to do this refer to Uninstalling the WinAC Slot 41x Software Installation Sequence If you are installing software packages individual...

Page 43: ... at any time Proceed as follows to access the installation program 1 Place the CD in the CD drive 2 Select the Setup exe file by double clicking it 3 Follow the instructions that appear on the next screen 4 Select the components to be installed The setup automatically selects the components that were not found on the PC If the installation was completed successfully a corresponding message is disp...

Page 44: ...le click the symbol in order to access the Station Configuration Editor 2 Select the CPU 41x 2 PCI in the Station Configuration Editor 3 Select the Ring ON button or select the Ring ON command from the shortcut menu right click Result The SF LED on the CPU 41x 2 PCI on the back of your computer and the FRCE LED in the controller panel flash at 2 Hz 4 Select the Ring OFF button to terminate the Rin...

Page 45: ... Uninstalling the WinAC Slot 41x Software Components To uninstall the WinAC Slot 41x software on your computer proceed as follows 1 Double click the Software icon in Control Panel 2 Select one of the WinAC Slot 41x components to be uninstalled from the list of installed software Click the Change Remove button to uninstall the software 3 If the Remove Shared Files dialog appears click No if you are...

Page 46: ...ird slot index of this virtual rack in the Station Configuration Editor The PC Station is also represented in the STEP 7 Hardware Configuration editor 3 1 1 1 Communication Model with S7 400 A PC based controller is similar to an S7 400 hardware controller The S7 400 controller consists of modules in a rack that communicate over the backplane bus of the rack Communications for an S7 400 are define...

Page 47: ...d Controller WinAC Slot and any other communications interfaces that are installed in the computer communicate over the virtual backplane bus WinAC Slot communicates with the DP I O through the DP interface or the MPI DP interface 3 1 1 3 Configuration for a PC based Controller You use the Station Configuration editor to configure components of the PC Station In the same way that you use STEP 7 to...

Page 48: ...quires installation of SIMATIC NET SIMATIC HMI SIMATIC NET OPC Server requires installation of SIMATIC NET WinLC RTX WinLC Basis Each slot in the PC station corresponds to a number or index When you install a CPU 41x 2 PCI the setup program configures the controller in the third index slot by default The Station Configuration Editor shows the configuration of your PC station The index number for t...

Page 49: ...ion for detailed information 3 2 1 1 Creating the Project and PC Station with the SIMATIC Manager To create the project and PC station follow these steps 1 Select the File New menu command from the SIMATIC Manager to create a new project 2 Select the Insert Station SIMATIC PC Station menu command to insert a PC station into the project 3 Change the name of the PC station to match the name of the P...

Page 50: ...Station follow these steps 1 Open the PC Station folder in the project and double click the Configuration icon to invoke the STEP 7 Hardware Configuration application 2 Navigate to your specific controller under SIMATIC PC Station 3 Drag the controller into the same index it occupies in the Station Configuration Editor on the target computer 4 Verify that the name of the controller matches the nam...

Page 51: ... use SIMATIC Manager to develop and to download your STEP 7 user program 3 2 2 Connecting STEP 7 to the Controller You must establish a connection from STEP 7 to the controller to download the configuration and blocks of the STEP 7 user program This type of communication is called PG OP communication The controller can connect to STEP 7 in any of the following ways Through the virtual backplane bu...

Page 52: ...l Edition 02 2006 A5E00273194 02 51 3 2 2 1 Connecting STEP 7 to the Controller on the Same Computer On the same computer STEP 7 and the controller communicate across the virtual backplane bus To configure communications between the controller and STEP 7 on the same computer use the PC internal access point ...

Page 53: ...terface on the other computer WinAC Slot can also communicate to STEP 7 on a different computer through a communications interface configured in the PC Station To configure a communications interface in the PC Station requires SIMATIC NET to be installed on your computer To configure communications between the controller and STEP 7 on a different computer or programming device set the PG PC interf...

Page 54: ...icate the following settings to the PC Station name maximum of 24 characters Type of WinAC controller Note The settings in the Station Configuration Editor must agree with the subsequent configuration made in the STEP 7 Hardware Configuration application Station name Type Index corresponds to the slot in Hardware Config Index The CPU 41x 2 PCI can be operated on an index from 2 to 18 The index cor...

Page 55: ... checklist in Checks Before Initial Turn On of the PC with CPU 41x 2 PCI and that the WinAC Slot software package has been properly installed 2 Disconnect any DP line that is connected 3 Turn on the PC 4 Access the controller panel Start Simatic PC Based Control CPU 412 2 PCI V4or Start Simatic PC Based Control CPU 416 2 PCI V4 Note It is assumed in the following that you have saved the CPU 41x 2 ...

Page 56: ...d the RUN LED display lights up The CPU is now in RUN mode 7 Activate the STOP button on the controller panel The RUN LED display goes out and the STOP LED display lights up The CPU is now in STOP mode 8 If you want to test the internal supply through the PCI you can remove the external power supply and check whether the CPU 41x 2 PCI continues to operate 9 Connect the CPU 41x 2 PCI step by step t...

Page 57: ...Getting Started Windows Automation Center WinAC Slot Version 4 0 56 Hardware Installation and Operating Manual Edition 02 2006 A5E00273194 02 ...

Page 58: ...selecting CPU Power ON it performs powerup initialization and goes to either STOP or RUN mode depending on the previous setting the mode selector switch position and the setting in the Autoload option if configured When you power on the CPU 41x 2 PCI it performs powerup initializations and goes to either STOP or RUN mode depending on the previous setting the mode selector switch position and the s...

Page 59: ...ust enable the hot restart beforehand in STEP 7 HW Config Cold restart The controller executes OB 102 before starting the free cycle OB 1 Like a warm restart a cold restart resets the peripheral inputs PII and changes the peripheral outputs POI to a pre defined safe state default is 0 A cold restart resets the retentive memory M T and C to their default values DB You specify the restart method to ...

Page 60: ...of WinAC Slot 41x to define how WinAC Slot 41x reacts to a Power Up of the PC This feature is particularly useful during the commissioning phase of the automation system or in unbuffered operation of the CPU 41x 2 PCI The Autoload feature enables you to configure the controller to perform the following actions upon restart Load a STEP 7 user program that was previously archived Set the operating m...

Page 61: ...g is displayed Use the following procedure to enable the Autoload feature 1 Select the CPU Options Customize menu command to display the Customize dialog 2 In the Customize dialog select the Autoload tab 3 Select an archive file wld file to load on restart 4 Select the operating mode to set for the controller on restart 5 Click OK to confirm your configuration This closes the dialog ...

Page 62: ...st be met The CPU 41x 2 PCI has a backup battery Warm restart is configured in the Object Properties for the CPU 41x 2 PCI in STEP 7 4 2 4 Enabling a Hot Restart after Power On You can specify that the CPU 41x 2 PCI is to perform a hot restart after Power On When a hot restart is performed the controller executes OB 101 and reads the process input image and then continues processing the user progr...

Page 63: ...er RUN The controller executes the STEP 7 user program STOP The controller does not execute the STEP 7 user program Outputs are set to their safe states Specific controller actions are allowed or prohibited based on the operating mode 4 3 1 Operating Mode RUN STOP and Status Indicators The mode selector switch on the controller panel functions like the manual mode selector switch on a S7 hardware ...

Page 64: ...individual blocks to the controller Using STEP 7 to modify program variables Performing a memory reset from either the controller panel or STEP 7 Changing the operating mode with STEP 7 The controller automatically goes to STOP mode when you reset the memory using STEP 7 Not allowed Archiving and restoring a STEP 7 user program STOP Allowed Downloading a program or individual blocks to the control...

Page 65: ... 7 to perform a memory reset MRES switches the controller to STOP mode if necessary and then performs the following tasks Deletes the entire STEP 7 user program OBs DBs FCs FBs and the system data from both the work memory area and the load memory area The content of the memory areas I Q M T and C is reset to 0 except for time of day System settings are reset to their default values e g size of pr...

Page 66: ...3 seconds if there is no subsequent error condition EXTF This indicator lights up solid to show error conditions that exist outside of the controller such as hardware faults parameter assignment errors loss of communication or other communication errors and I O faults If the STEP 7 user program handles the error by executing OB 122 the EXTF indicator goes off after 3 seconds if there is no subsequ...

Page 67: ...med see Corrective Action if the STOP Indicator is Flashing Slowly 4 5 1 Corrective Action if the STOP Indicator is Flashing Slowly If the STOP indicator flashes slowly the controller requires a memory reset MRES To recover from this condition you must use the MRES command to reset the controller 4 5 2 Corrective Action if All Status Indicators are Flashing If all of the status indicators are flas...

Page 68: ...t contains single event entries The events are displayed in descending order by time with the most recent event at the top If the ring buffer is full a new event overwrites the oldest entry in the buffer The Diagnostic Buffer displays the following information Event List upper panel A list of all the events in the diagnostic buffer The following information is shown for each diagnostic event The n...

Page 69: ...ou can display the diagnostic information in the lower panel in text or hexadecimal Hex format In Hex format the hexadecimal values of the 20 bytes of the selected event are displayed To select the format Click Text to display the event details in text format Click Hex to display the hexadecimal values of the event 4 6 3 Time of Day including Time Difference CPU Local If the check box is not activ...

Page 70: ...c Buffer To save a text file containing the event list and the detailed information for every event click the Save button The text file contains the information either in text or in hexadecimal format 4 6 6 Displaying Help To display help on the diagnostic buffer click the Help button To display help on a specific event 1 Select the event in the upper panel 2 Click the Help on Event button ...

Page 71: ...file wld after restart For this option you must enable the Autoload feature and specify which archive file to load after restart 4 7 1 Creating an Archive File An Archive file stores the current STEP 7 user program the current system configuration and the current values of the DBs The Archive file does not store the configuration of the PC station To create an Archive file select the File Archive ...

Page 72: ...follows 4 9 1 1 General Select Always On Top to display the controller panel on top of all other open windows 4 9 1 2 Language You can change the display language for the controller panel menus and online help To change the display language follow these steps 1 To open the Customize dialog box select the CPU Options Customize menu command 2 In the Customize dialog select the Language tab 3 Select ...

Page 73: ...ct Password certain controller panel operations such as changing the operating mode and archiving and restoring a STEP 7 user program require that the user enter a password Confirmation When you select Confirmation operating mode changes require that the user acknowledge a confirmation dialog box None When you select None no confirmation or password is required 4 9 3 2 Password Prompt Interval You...

Page 74: ...potential damage to equipment and or serious injury to personnel Exercise caution to ensure that you do not inadvertently change the operating mode or permit unauthorized persons to access the machine or process Always install a physical emergency stop circuit for your machine or process 4 9 4 Changing the Password The Change Password dialog allows you to change the current password Note The defau...

Page 75: ...wledged in the controller panel by selecting CPU FMR Since the storage time of the lithium battery is generally not known we recommend the following procedure 1 Connect the backup battery to the BATT socket on the slot bracket of the CPU 41x 2 PCI 2 Acknowledge any battery error message in the controller panel BATF LED display by selecting CPU FMR 3 If the battery error cannot be acknowledged repe...

Page 76: ...from the internet or copy the files from an update CD to your PC The firmware consists of three files with the extension upd 2 On the controller panel select the File Update Firmware menu command A dialog box which informs you about further steps to take is displayed 3 In this dialog box select the cpu_hd upd file 4 Click OK The firmware will be updated automatically A progress bar informs you abo...

Page 77: ...Operating the Controller CPU 41x 2 PCI Windows Automation Center WinAC Slot Version 4 0 76 Hardware Installation and Operating Manual Edition 02 2006 A5E00273194 02 ...

Page 78: ...he controller Refer to your STEP 7 documentation for additional information 5 2 Configuring the Operational Parameters for the Controller STEP 7 provides a Hardware Configuration application for configuring the operational parameters for the controller This configuration is then stored in various SDBs in the System Data container After you download the System Data the controller uses the configure...

Page 79: ...w these steps 1 In the SIMATIC Manager select the PC station 2 Click the Configuration icon 3 Right click the controller in the station window and select Object Properties 4 Click the tab with the name of the parameter that you want to configure such as Cyclic Interrupt and enter the appropriate values in the dialog 5 Click OK to confirm your configuration Refer to your STEP 7 documentation for sp...

Page 80: ...ion can be removed by performing a manual memory reset with the controls provided a RAM card is inserted The protection level selected for the user program is retained on the FLASH card Protection levels 1 and 2 can also be set via the controls The following table shows the protection levels of the CPU 41x 2 PCI Protection Level Function Operating Mode Selector 1 All programming device functions a...

Page 81: ...or program execution e g block headers remain in the load memory area The following diagram illustrates loading of the program to the CPU memory Structure of the Load Memory The load memory can be expanded through use of a memory card Depending on whether you select a RAM card or a FLASH card for expanding the load memory the behavior during loading reloading and resetting can differ For more info...

Page 82: ...to load a STEP 7 user program and the hardware configuration from the PC memory card file to the load memory area of the CPU 41x 2 PCI With the CPU Options Autoload command the PC retrieves a memory card file that you have preselected and loads it onto the load memory area of the CPU 41x 2 PCI following a Power On Then the CPU 41x 2 PCI switches to the operating mode stored in the Memory Card file...

Page 83: ... and transfer it to the load memory of the CPU 41x 2 PCI Autoload Application you can use the Autoload feature to transfer a STEP 7 user program and the hardware configuration to the CPU 41x 2 PCI after the PC is powered on This is primarily useful in the following cases During commissioning During operation of the CPU 41x 2 PCI without battery backup Requirements to utilize the Autoload feature y...

Page 84: ...oad feature 1 With the Autoload feature you select a memory card file and the setting of the mode selector 2 Following a Power Off Power On of the PC the PC loads the memory card file that you selected beforehand 3 Then the PC writes this file to the load memory of the CPU 41x 2 PCI 4 Then the CPU 41x 2 PCI starts the loaded memory card file and goes to the operating state specified in the memory ...

Page 85: ...STEP 7 Operations and Components Windows Automation Center WinAC Slot Version 4 0 84 Hardware Installation and Operating Manual Edition 02 2006 A5E00273194 02 ...

Page 86: ... your STEP 7 project Download the project s System Data container to the controller Off Off Normal operation The configured DP slaves are responding No action is required Station failure Check to see that the bus cable is connected to the MPI DP port of the CPU 41x 2 PCI and that all segments are correctly terminated at powered nodes Check to see that the bus is not interrupted On Flashing At leas...

Page 87: ...starting up or has crashed For this reason you must always program OB 84 so that the CPU 41x 2 PCI can be operated independently of the PC OB 85 responds to a priority class error There are multiple causes for OB 85 relating to the DP I O system If the controller attempts to copy a module s inputs to or outputs from the process image during the I O cycle and the module is not operational then OB 8...

Page 88: ...to the knowledge you have gained with Getting Started and learn how to create complete automation solutions with STEP 7 Requirements for Working with Getting Started To perform the hands on exercises in this Getting Started you need the following Siemens programming device or PC STEP 7 software package and authorization diskette SIMATIC S7 400 automation system The Getting Started section is organ...

Page 89: ...ersion 4 0 88 Hardware Installation and Operating Manual Edition 02 2006 A5E00273194 02 7 2 Problem Definition Communication from the CPU 416 2 PCI over the CP 1613 to an S7 400 In this example a PC station containing a CPU 416 2 PCI will be connected to an SIMATIC S7 400 station via Industrial Ethernet IE ...

Page 90: ...p through the installation operation You can advance to the next step or return to the previous step at any time Proceed as follows to access the installation program 1 Place the CD in the CD drive 2 Select the Setup exe file by double clicking it Result A dialog box is displayed where you can select the components you want to install 3 Select the components to be installed The setup automatically...

Page 91: ...s to the slot in the STEP 7 Hardware Configuration application Index The CPU 41x 2 PCI can be operated on an index from 2 to 18 The index corresponds to a virtual slot in the PC Name of the CPU 41x 2 You can select any name for the CPU 41x 2 PCI in STEP 7 default CPU 41x 2 PCI Only characters that can be used in file names are permitted Leading blanks are not permitted Note The name that you assig...

Page 92: ...d 3 Click on Station Name 4 Enter Box PC 840 as the station name and click OK Adding CP 1613 To add a CP 1613 to the station proceed as follows 1 Select an available slot in the Station Configuration Editor 2 Click the Add button Result a list of inserted CPs and CPs not yet added to the station is displayed 3 Select the CP 1613 in the list 4 Confirm by clicking OK twice Result the component prope...

Page 93: ...x PC 840 by selecting Insert Station SIMATIC PC Station and enter Box PC 840 as the PC station name 3 Insert the S7 400 station by selecting Insert Station SIMATIC 400 Station and enter S7 400 as the SIMATIC S7 400 station name Note The following settings in the Station Configuration Editor must agree with the subsequent configuration made in the STEP 7 Hardware Configuration application Station n...

Page 94: ...e Box PC 840 2 Double click on Configuration to open HW Config 3 Open the catalog and navigate to SIMATIC PC Station Controller CPU 416 2 PCI 6ES7 616 2QL10 0AB4 V4 0 4 Use a drag and drop operation to insert the CPU 416 2 PCI onto Slot 3 Slot 3 corresponds to Index 3 in the Station Configuration Editor The slot and the index must always be the same Result the Properties PROFIBUS Interfaces DP Mas...

Page 95: ...dware Installation and Operating Manual Edition 02 2006 A5E00273194 02 Assigning the CP 1 Navigate to SIMATIC PC Station CP Industrial Ethernet 2 Use a drag and drop operation to insert the CPU 1613 PCI on Slot 4 Slot 4 corresponds to Index 4 in the Station Configuration Editor The slot and the index must always be the same ...

Page 96: ...ardware Installation and Operating Manual Edition 02 2006 A5E00273194 02 95 Result the Properties Ethernet Interface CP 1613 dialog is displayed 3 Fill in the properties of the Ethernet interface according to the figure above create a MAC address and new subnet and click OK 4 Click Save and Compile to close the dialog ...

Page 97: ...ion of the S7 400 Station 1 Select the components listed below and assemble them as shown in the figure below Rack Power supply CPU 416 2 CP 443 1 2 Fill in the properties of the Ethernet interface create a MAC address and new subnet and click OK 3 Click Save and Compile to close the dialog 7 8 Step 6 Configuring a Network Open NetPro by clicking the Configure Network button Result the NetPro STAR...

Page 98: ...e following is specified as part of the connection The two communication nodes The type of connection in this case an S7 connection Special properties that depend on the type of connection e g whether a connection is permanently established or is dynamically set up and removed in the user program To enter a connection proceed as follows 1 Select the CPU 416 2 module connection table is visible 2 D...

Page 99: ...ng check box 6 Click Apply to confirm The Properties S7 Connection dialog is displayed 7 Check the settings interface and type based on the figure above 8 Click OK to confirm your entries This creates the first connection STEP 7 enters the connection in the connection table of the local node and assigns the local ID for this connection If necessary STEP 7 also assigns the partner ID that you need ...

Page 100: ...o the CPU 41x 2 PCI Connecting STEP 7 to the CPU 41x 2 PCI on the Same Computer Proceed as follows if you want to configure STEP 7 for communication with the CPU 41x 2 PCI on the same computer 1 Open the interface tool in WinAC Slot using the following command CPU Set PG PC Interface 2 Perform the following steps to set up STEP 7 as a local access point In the Access Point of the Application field...

Page 101: ... PCI on the same computer Connecting STEP 7 to the CPU 41x 2 PCI on A Different Computer You can connect STEP 7 to the CPU 41x 2 PCI located on another computer You must define the network connection that STEP 7 and the CPU 41x 2 PCI communicate over by setting up the PG PC interface on the remote computer STEP 7 must be installed on the remote computer and the CPU 41x 2 PCI must be installed on t...

Page 102: ...follows if you want to configure STEP 7 for communication with WinAC Slot on a remote computer 1 Access the interface configuration tool in SIMATIC Manager on the Options menu 2 In the Access Point of the Application field select S7ONLINE STEP7 In the case of MPI communication select an MPI interface e g CP5611 MPI In the case of PROFIBUS DP communication select a PROFIBUS DP interface e g CP5611 ...

Page 103: ...Getting Started Communication between a CPU 416 2 PCI and an S7 400 Windows Automation Center WinAC Slot Version 4 0 102 Hardware Installation and Operating Manual Edition 02 2006 A5E00273194 02 ...

Page 104: ...ng an OPC Server connection requires the installation of SIMATIC NET Note The critical step most frequently overlooked is Step 3 Configuring the S7 connection for the OPC server in NetPro After adding the connection for the OPC server you must set the connection type to S7 connection and enter a Local ID for the connection 8 1 Task Overview Step 1 Station Configuration Editor SIMATIC NET Add the O...

Page 105: ...PC server in the PC Station follow these steps 1 Open the Station Configuration Editor and select any index in the Station Configuration Editor 2 Right click the mouse to display the Add button Click the Add button to display the Add Component dialog 3 Select OPC Server from the drop down list of component types 4 Click OK to add the OPC server to the station configuration The Station Configuratio...

Page 106: ...n 02 2006 A5E00273194 02 105 5 Click OK to save the PC station configuration and to close the Station Configuration Editor dialog 8 3 Step 2 Add the OPC Server to the Hardware Configuration Tool HW Configuration STEP 7 Task Summary Create a STEP 7 project for a PC station with a CPU 41x 2 PCI Insert the OPC server into the hardware configuration Configure the OPC server ...

Page 107: ... 02 8 3 1 Creating the STEP 7 Project 1 Open STEP 7 and create a project for example OPCProject 2 Insert a SIMATIC PC Station with the same name as entered in the Station Configuration Editor 3 Double click the Configuration icon for the PC Station to open the STEP 7 Hardware Configuration application 4 Insert the CPU 41x 2 PCI in the same index as configured in the Station Configuration Editor ...

Page 108: ...2006 A5E00273194 02 107 Adding the OPC Server to the Hardware Configuration 1 Expand the User Application folder in the Hardware Catalog 2 Expand the OPC Server folder and select the following component 3 SW V6 3 4 Drag and drop the SW V6 3 component to the same index as configured in the Station Configuration Editor For this example the OPC server is configured for Index 1 ...

Page 109: ... the S7 tab and select the Activate option under Access Protection 3 To use the STEP 7 symbols for accessing controller data from the OPC Server select the option for All or for Selected to specify specific entries in the symbol table under the Use Symbols field 4 Click OK to close the Properties dialog 5 Click the Save and Compile icon to create the hardware configuration for the PC station After...

Page 110: ...ep 3 Add an S7 Connection for the OPC Server in NetPro Tool NetPro STEP 7 Task Summary Configure an S7 connection for the OPC server to the PC Station configuration Assign a Local ID for the OPC server connection 8 4 1 Configuring an OPC Server Connection in NetPro 1 In SIMATIC Manager browse to the OPC server and double click the Connections icon to open NetPro 2 Select the OPC Server in the PC s...

Page 111: ...r Windows Automation Center WinAC Slot Version 4 0 110 Hardware Installation and Operating Manual Edition 02 2006 A5E00273194 02 3 Right click the OPC server to display the context menu Select the Insert New Connection menu command to open the Insert New Connection dialog ...

Page 112: ...Automation Center WinAC Slot Version 4 0 Hardware Installation and Operating Manual Edition 02 2006 A5E00273194 02 111 4 Set the connection type to S7 connection and click OK to add the S7 connection for the OPC server The Properties dialog for the S7 connection opens automatically ...

Page 113: ... Assigning a Local ID for the OPC Server Connection 1 In the Properties dialog enter the Local ID for the S7 connection such as OPC_1 2 Click OK to add the S7 connection to NetPro 3 Click the Save and Compile icon to save and compile your changes into the STEP 7 project After you have compiled the S7 connection for the OPC server into the STEP 7 project you can close NetPro and return to SIMATIC M...

Page 114: ... 7 To download the configuration follow these steps 1 If the controller is not running power it on 2 In SIMATIC Manager select the SIMATIC PC Station icon 3 Select the PLC Download menu command or click the Download icon on the toolbar 8 6 Step 5 Connect the Controller to the OPC server Tool OPC Scout Task Summary Create an OPC Project Add the connection to the SIMATIC NET OPC server Define the it...

Page 115: ... Server To add a connection to the SIMATIC NET OPC server follow these steps 1 Expand the Local Server s directory in the Servers and Groups for the project 2 Double click the OPC SimaticNet element to add a connection or group for the SIMATIC NET OPC server 3 In the Add Group dialog enter the Group Name for the connection for example Group1 4 Click OK to add the group to the OPC server OPC Scout ...

Page 116: ...ow to use absolute addressing when configuring the OPC server You can also use the STEP 7 symbol table to connect the OPC server This procedure is described in Configuring the Items to be Accessed Using the STEP 7 Symbol Table Use the following procedure to configure the OPC server to use an absolute address for accessing data in the controller 1 Open the OPC Navigator by double clicking the conne...

Page 117: ...n 02 2006 A5E00273194 02 3 To configure access to M 0 0 expand the Objects folder and expand the M folder for the bit memory area 4 Double click the New Definition icon to open the Define New Item dialog 5 To define a connection for M0 0 select X for bit from the Data Type drop down list and enter the byte address 0 and bit number 0 You can also enter an alias for the item ...

Page 118: ...re Installation and Operating Manual Edition 02 2006 A5E00273194 02 117 6 Click OK to define an item for M0_0 7 Select the MX0 0 entry and click the Add arrow to enter the following syntax that defines a connection for MX0 0 S7 OPC_1 MX0 0 8 Select the entry S7 OPC_1 MX0 0 and click OK to add the connection for MX0 0 to Group1 ...

Page 119: ... Automation Center WinAC Slot Version 4 0 118 Hardware Installation and Operating Manual Edition 02 2006 A5E00273194 02 After adding the item to Group1 OPC Scout displays name and other parameters for the item You can now use any of the methods supported by SIMATIC NET OPC Server ...

Page 120: ...t you downloaded you can use the symbols for connecting the OPC server to the data in the controller To configure the items to be accessed using the STEP 7 symbol table follow these steps 1 Open the OPC Navigator by double clicking the connection Group1 for the OPC server 2 Browse to the folder for the controller to display the symbols that have been downloaded to the controller 3 After selecting ...

Page 121: ...TIC NET OPC Server Windows Automation Center WinAC Slot Version 4 0 120 Hardware Installation and Operating Manual Edition 02 2006 A5E00273194 02 After adding the item to the group OPC Scout displays symbol name and other parameters for the STEP 7 symbol ...

Page 122: ...89 336 EWG Electromagnetic Compatibility EMC Directive The EC Declarations of Conformity are held for the relevant authorities at Siemens Aktiengesellschaft Automation Group A D AS RD ST P O Box 1963 D 92209 Amberg Area of Application SIMATIC products are designed for use in industrial settings Area of Application Requirements Interference emission Interference immunity Residential business and co...

Page 123: ... E85972 and Canadian Standard C22 2 No 14 05 IND CONT EQ 9 1 2 Electromagnetic Compatibility Definition The CPU 41x 2 PCI satisfies the requirements of the applicable European standards if set up according to the guidelines thereof The modules have been tested in a device that likewise complies with the standards indicated below If the modules are operated in a device that does not comply with the...

Page 124: ...y line DC voltage with protectors 2 kV data line 1 kV supply line DC voltage with protectors 3 Sinusoidal Interferences The following table presents the EMC behavior with respect to sinusoidal interferences Sinusoidal Interference Tested with Corresponding Severity HF radiation electromagnetic fields in accordance with IEC 61000 4 3 10 V m with 80 amplitude modulation of 1 kHz over the range of 80...

Page 125: ...f Backup Batteries Whenever possible backup batteries should be shipped in their original packaging No special measures are required for shipping backup batteries The lithium content of the backup battery is less than 0 5 g Storage of Backup Batteries Backup batteries must be stored in a cool dry environment Maximum storage time is 10 years Warning Danger of personal injury and property damage Dan...

Page 126: ...ith Additional Measures Only The CPU 41x 2 PCI must not be used without additional measures being taken At locations subject to a high degree of ionizing radiation At locations with harsh operating conditions for example due to Dust Corrosive vapors or gases Strong electrical or magnetic fields In facilities requiring special monitoring such as Lifts Electrical systems in particularly hazardous ar...

Page 127: ...he following table provides information on the type and scope of the tests for mechanical environmental conditions Test for Test Standard Remarks Vibrations Vibration test in accordance with IEC 60068 Part 2 6 sine Vibration type Frequency sweeps with change rate of 1 octave minute 10 Hz f 58 Hz constant amplitude of 0 075 mm 58 Hz f 500 Hz constant acceleration of 1 g Vibration period 10 frequenc...

Page 128: ... Temperature 5 to 60 C Temperature measured on the CPU 41x 2 PCI The CPU 41x 2 PCI functions in the complete approved temperature range as the Box PC 627 Temperature change Max 10 C h Relative humidity Max 95 at 25 C No condensation corresponds to RH Class 2 in accordance with IEC 61131 2 Air pressure 1080 to 795 hPa corresponds to an altitude of 1000 to 2000 m Pollutant concentration SO2 0 5 ppm ...

Page 129: ...quipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Shielded cables Shielded cables must be used with this equipment to maintain compliance with FCC regulations Modifications Changes or modifications not expressly approved by the manufacturer could void the user s authority to operate the equi...

Page 130: ...es when the product is shipped These default values are suitable for a wide range of standard applications and enable the CPU 41x 2 PCI to be used directly without additional settings Assignable System Characteristics The following list presents an overview of the assignable system characteristics that are available in the CPU 41x 2 PCI General properties Startup Cycle clock memory Retentivity Loc...

Page 131: ...supply and switched on PC Power consumption 10 W With supply from the PC Power loss max 11 W Load from fan connection max 500 mA In addition note the maximum load capacity of the fan infeed coming from the PC Requirements for external 24 VDC supply Static 20 4 to 28 8 V Dynamic 18 5 to 30 2 V 3 phase bridge rectifier Current consumption 1 0 A From external 24 VDC supply 0 8 A From PCI interface 5 ...

Page 132: ...Memory backup Memory Memory card FLASH EPROM For technical specifications see Types of Memory Cards Work memory Integrated for program 192 Kbytes Integrated for data 192 Kbytes Load memory Expandable FEPROM Yes Memory card FLASH Expandable FEPROM max 64 Mbytes Integrated RAM max 256 Kbytes Expandable RAM Yes Memory card Expandable RAM max 64 Mbytes ...

Page 133: ...64 Kbytes FC Number max 256 Size max 64 Kbytes OB Number max 29 Size max 64 Kbytes Number of time of day interrupt OBs 2 Number of time delay interrupt OBs 2 Number of cyclic interrupts 2 Number of hardware interrupt OBs 2 Nesting depth Per priority class 24 Additional tiers within an error OB 1 CPU execution times For bit operations min 0 1 µs For fixed point arithmetic min 0 1 µs For floating po...

Page 134: ...tivity S7 counters Number 2048 Retentivity Adjustable Yes Lower limit 0 Upper limit 2047 Preset Z 0 to Z 7 Counting range Adjustable Yes Lower limit 0 Upper limit 999 IEC counter Available Yes Type SFB S7 timers Number 2048 Retentivity Lower limit 0 Upper limit 2047 Preset No retentive timers Time setting range Lower limit 10 ms Upper limit 9990 s IEC timer Available Yes Type SFB ...

Page 135: ...es Retentive bytes MB 0 to MB 4095 Retentivity preset MB 0 to MB 15 Amount of clock memory 8 Address area Total I O address area Inputs 4 Kbytes Outputs 4 Kbytes Distributed outputs MPI DP interface inputs 2 Kbytes MPI DP interface outputs 2 Kbytes DP interface inputs 4 Kbytes DP interface outputs 4 Kbytes Process image Inputs adjustable 4 Kbytes Outputs adjustable 4 Kbytes Inputs preset 128 Bytes...

Page 136: ...nd Operating Manual Edition 02 2006 A5E00273194 02 135 Configuration Number of DP masters Total 2 Integrated 2 Time of day Clock Real time clock Yes Battery backed Yes Operating hours counter Number 8 Time synchronization Supported Yes With PC CP slave Yes With MPI master Yes With MPI slave Yes ...

Page 137: ...ions Number of stations that can be logged on for message functions max 8 SCAN procedure Yes Process diagnostic messages Yes Alarm 8 blocks Yes Control system fault messages Yes Test and commissioning functions Status Force Status Force Variable Yes Force Force Yes Status block Yes Single step Yes Diagnostic buffer Available Yes Number of inputs max 400 Preset 120 ...

Page 138: ...onnections 16 Services PG OP communication Yes Routing Yes Global data communication Yes S7 basic communication Yes S7 communication Yes Transmission rates max 12 Mbps DP master Number of connections max 16 Services PG OP communication Yes Routing Yes Global data communication No S7 basic communication Yes S7 communication Yes Equidistance support Yes SYNC FREEZE Yes Enable disable DP slaves Yes D...

Page 139: ... interface User data per DP slave Inputs max 244 Bytes Outputs max 244 Bytes DP slave PG OP communication Yes Routing Yes Status Force Yes Programming Yes Transmission rates 12 Mbps Transfer memory Inputs 244 Bytes Outputs 244 Bytes Address areas max 32 User data per address area max 32 Bytes Amount of consistent user data per address area max 32 Bytes ...

Page 140: ...P slave Yes PROFINET CBA No PROFINET CBA SRT No PROFINET IO controller No DP master Number of connections max 16 Services PG OP communication Yes Routing Yes Global data communication No S7 basic communication Yes S7 communication Yes Equidistance support Yes SYNC FREEZE Yes Enable disable DP slaves Yes Direct data exchange Yes DPV0 Yes DPV1 Yes Transmission rates max 12 Mbps Number of DP slaves m...

Page 141: ...Inputs 244 Bytes Outputs 244 Bytes Address areas max 32 User data per address area max 32 Bytes Amount of consistent user data per address area max 32 Bytes Clock synchronization Isochronous mode Yes Number of DP masters with clock synchronization 2 User data per isochronous slave max 244 Bytes Maximum number of bytes and slaves in a process image partition The following must be true number of byt...

Page 142: ...Yes STL Yes SCL Yes CFC Yes GRAPH Yes HiGraph Yes Software libraries Easy Motion Control Yes Nesting levels 8 User program protection password Yes Open development interfaces CCX custom code extension No SMX shared memory extension Yes With WinAC ODK V4 1 Inputs 4 Kbytes Outputs 4 Kbytes CMI Controller Management Interface Yes With WinAC ODK V4 1 Dimensions and weight Width 288 mm Height 98 mm Dep...

Page 143: ...ired hardware PC with color monitor keyboard mouse or pointing device for Windows Memory requirement on hard disk min 60 Mbytes Main memory min 256 Mbytes Processor Intel Pentium 300 MHz Multi processor system Yes Hyperthreading Yes Software requirement Operating system Windows NT 4 0 No Windows 2000 Yes Professional SP3 and higher Windows XP Yes Professional SP1 and higher ...

Page 144: ...supply and switched on PC Power consumption 10 W With supply from the PC Power loss max 11 W Load from fan connection max 500 mA In addition note the maximum load capacity of the fan infeed coming from the PC Requirements for external 24 VDC supply Static 20 4 to 28 8 V Dynamic 18 5 to 30 2 V 3 phase bridge rectifier Current consumption 1 0 A From external 24 VDC supply 0 8 A From PCI interface 5 ...

Page 145: ...Memory backup Memory Memory card FLASH EPROM For technical specifications see Types of Memory Cards Work memory Integrated for program 1 6 Mbytes Integrated for data 1 6 Mbytes Load memory Expandable FEPROM Yes Memory card FLASH Expandable FEPROM max 64 Mbytes Integrated RAM max 256 Kbytes Expandable RAM Yes Memory card Expandable RAM max 64 Mbytes ...

Page 146: ...4 Kbytes FC Number max 2048 Size max 64 Kbytes OB Number max 52 Size max 64 Kbytes Number of time of day interrupt OBs 8 Number of time delay interrupt OBs 4 Number of cyclic interrupts 9 Number of hardware interrupt OBs 8 Nesting depth Per priority class 24 Additional tiers within an error OB 2 CPU execution times For bit operations min 0 08 µs For fixed point arithmetic min 0 08 µs For floating ...

Page 147: ...tivity S7 counters Number 2048 Retentivity Adjustable Yes Lower limit 0 Upper limit 2047 Preset Z 0 to Z 7 Counting range Adjustable Yes Lower limit 0 Upper limit 999 IEC counter Available Yes Type SFB S7 timers Number 2048 Retentivity Lower limit 0 Upper limit 2047 Preset No retentive timers Time setting range Lower limit 10 ms Upper limit 9990 s IEC timer Available Yes Type SFB ...

Page 148: ... 02 2006 A5E00273194 02 147 Data storage areas and their retentivity Retentivity without UPS None Retentivity with UPS None Retentivity with battery All data Total work and load memory with backup battery Bit memory Number 16 Kbytes Retentive bytes MB 0 to MB 16383 Retentivity preset MB 0 to MB 15 Amount of clock memory 8 ...

Page 149: ...puts 16 Kbytes Distributed outputs MPI DP interface inputs 2 Kbytes MPI DP interface outputs 2 Kbytes DP interface inputs 8 Kbytes DP interface outputs 8 Kbytes Process image Inputs adjustable 16 Kbytes Outputs adjustable 16 Kbytes Inputs preset 512 Bytes Outputs preset 512 Bytes Number of process image partitions max 8 Digital channels Inputs 12800 Outputs 12800 Analog channels Inputs 8000 Output...

Page 150: ...nd Operating Manual Edition 02 2006 A5E00273194 02 149 Configuration Number of DP masters Total 2 Integrated 2 Time of day Clock Real time clock Yes Battery backed Yes Operating hours counter Number 8 Time synchronization Supported Yes With PC CP slave Yes With MPI master Yes With MPI slave Yes ...

Page 151: ...ons Number of stations that can be logged on for message functions max 12 SCAN procedure Yes Process diagnostic messages Yes Alarm 8 blocks Yes Control system fault messages Yes Test and commissioning functions Status Force Status Force Variable Yes Force Force Yes Status block Yes Single step Yes Diagnostic buffer Available Yes Number of inputs max 3200 Preset 120 ...

Page 152: ...onnections 44 Services PG OP communication Yes Routing Yes Global data communication Yes S7 basic communication Yes S7 communication Yes Transmission rates max 12 Mbps DP master Number of connections max 32 Services PG OP communication Yes Routing Yes Global data communication No S7 basic communication Yes S7 communication Yes Equidistance support Yes SYNC FREEZE Yes Enable disable DP slaves Yes D...

Page 153: ... interface User data per DP slave Inputs max 244 Bytes Outputs max 244 Bytes DP slave PG OP communication Yes Routing Yes Status Force Yes Programming Yes Transmission rates 12 Mbps Transfer memory Inputs 244 Bytes Outputs 244 Bytes Address areas max 32 User data per address area max 32 Bytes Amount of consistent user data per address area max 32 Bytes ...

Page 154: ... slave Yes PROFINET CBA No PROFINET CBA SRT No PROFINET IO controller No DP master Number of connections max 32 Services PG OP communication Yes Routing Yes Global data communication No S7 basic communication Yes S7 communication Yes Equidistance support Yes SYNC FREEZE Yes Enable disable DP slaves Yes Direct data exchange Yes DPV0 Yes DPV1 Yes Transmission rates max 12 Mbps Number of DP slaves ma...

Page 155: ...n 02 2006 A5E00273194 02 2nd interface DP slave Services PG OP communication Yes Routing Yes Status Force Yes Programming Yes Transmission rates 12 Mbps Transfer memory Inputs 244 Bytes Outputs 244 Bytes Address areas max 32 User data per address area max 32 Bytes Amount of consistent user data per address area max 32 Bytes ...

Page 156: ...02 155 Clock synchronization Isochronous mode Yes Number of DP masters with clock synchronization 2 User data per isochronous slave max 244 Bytes Maximum number of bytes and slaves in a process image partition The following must be true number of bytes 100 number of slaves 40 Equidistance Yes Minimum clock cycle 1 ms Maximum clock cycle 32 ms ...

Page 157: ...Yes STL Yes SCL Yes CFC Yes GRAPH Yes HiGraph Yes Software libraries Easy Motion Control Yes Nesting levels 8 User program protection password Yes Open development interfaces CCX custom code extension No SMX shared memory extension Yes With WinAC ODK V4 1 Inputs 4 Kbytes Outputs 4 Kbytes CMI Controller Management Interface Yes With WinAC ODK V4 1 Dimensions and weight Width 288 mm Height 98 mm Dep...

Page 158: ...ired hardware PC with color monitor keyboard mouse or pointing device for Windows Memory requirement on hard disk min 60 Mbytes Main memory min 256 Mbytes Processor Intel Pentium 300 MHz Multi processor system Yes Hyperthreading Yes Software requirement Operating system Windows NT 4 0 No Windows 2000 Yes Professional SP3 and higher Windows XP Yes Professional SP1 and higher ...

Page 159: ...ith an integrated memory area on the CPU printed circuit board form the load memory of the CPU During operation the load memory can contain the following elements Complete user program including comments symbols and supplementary information that permits decompilation of the user program All module parameters To utilize the CPU memory completely you should use a memory card with more memory capaci...

Page 160: ...se a RAM card You want to save your user program permanently on the memory card even when the power is turned off without battery backup or external to the CPU Use a FLASH card Differences between RAM Card and FLASH Card RAM Card FLASH Card The RAM card must be inserted in the CPU in order to load the user program The user program is loaded with the aid of the programming device PG You have two op...

Page 161: ...ion will be lost In addition the CPU prompts you to perform a memory reset The RAM card does not have an integrated backup battery If an external backup voltage is fed to the BATT socket the contents of the RAM card are retained after the PC has been switched off as long as the RAM card remains inserted in the CPU The FLASH card does not need voltage to store its contents in other words the inform...

Page 162: ...the PC to be opened while the PC is energized Make sure that you do not touch any live parts when a PC is open You can replace the memory card when the power is turned off and while the CPU 41x 2 PCI is running To change the memory card proceed as follows 1 Click the STOP option 2 Remove the inserted memory card 3 Insert the memory card into the slot on the CPU and push it in as far as it will go ...

Page 163: ... 5 µA 20 µA MC 952 256 KB RAM 35 mA 80 mA 1 µA 40 µA MC 952 1 MB RAM 40 mA 90 mA 3 µA 50 µA MC 952 2 MB RAM 45 mA 100 mA 5 µA 60 µA MC 952 4 MB RAM 45 mA 100 mA 5 µA 60 µA MC 952 8 MB RAM 45 mA 100 mA 5 µA 60 µA MC 952 16 MB RAM 45 mA 100 mA 5 µA 60 µA MC 952 64 MB RAM 100 mA 150 mA 100 µA 500 µA MC 952 64 KB 5V FLASH 15 mA 35 mA MC 952 256 KB 5V FLASH 20 mA 45 mA MC 952 1 MB 5V FLASH 40 mA 90 mA ...

Page 164: ...s Autoload function is possible Typical application during commissioning i e as long as program changes are still necessary Additional Information Memory cards are described in Memory Cards the CPU Options Autoload function is described in Connecting the CPU 41x 2 PCI to the Power Supply Is a memory card required for operation Answer No as long as the load memory capacity of 256 Kbytes integrated ...

Page 165: ...s you to have online access to S7 stations across subnet boundaries using the programming device or PC This means that you can access a DP slave from Industrial Ethernet using WinAC Slot 41x Typical applications include Loading application programs Loading hardware configuration Performing testing and commissioning functions Special routing tables for the gateways are generated automatically for t...

Page 166: ... according to the required function Softnet S7 for Industrial Ethernet 64 S7 connections PG OP OPC S7 communication Softnet S7 for Industrial Ethernet 8 S7 connections PG OP OPC S7 communication Softnet PG for Industrial Ethernet PG OP only How can PC applications access process data of WinAC Slot 41x Answer There are several options available Prodave MPI Technological application created with Win...

Page 167: ...ion V3 4 V3 4 CPU 41x 2 PCI V3 4 STEP 7 V5 3 or higher V4 0 V3 4 CPU 41x 2 PCI V3 4 STEP 7 V5 3 or higher V4 0 V4 0 CPU 41x 2 PCI V4 0 STEP 7 V5 3 SP2 or higher plus installed hardware update for the CPU 41x 2 PCI if necessary Compatibility with SIMATIC NET WinAC Slot 412 416 PC Software CD Windows Version Version of SIMATIC NET CD Windows 2000 SP3 11 2003 or later V3 4 Windows XP SP1 11 2003 or l...

Page 168: ... be transferred from the HW catalog Product Version Compatibility and Supported Operating Systems The table shows the viable combinations of WinAC Slot PC software versions and firmware versions and Microsoft operating systems Firmware Version of WinAC Slot Module WinAC Slot 412 416 PC Software CD Microsoft Windows NT4 Workstation SP6 Microsoft Windows 2000 Professional SP3 Microsoft Windows XP Pr...

Page 169: ... 6ES7 612 2QH10 0AB4 CPU 416 2 PCI 6ES7 616 2QL10 0AB4 Lithium battery 3 6 V 6ES7 971 2BA00 0AA0 Bus connector without a programming device socket 6GK1 500 0EA02 Bus connector with a programming device socket 6ES7 972 0BB40 0XA0 Note that if you are using this bus connector you cannot plug in an external 24 VDC supply Also in certain PC models the bus connector may not be able to be plugged in Con...

Page 170: ...nts are very sensitive to overvoltages and thus to any electrostatic discharge Electrostatic sensitive devices are frequently referred to by the abbreviation ESD This is also the international abbreviation for such devices Electrostatic sensitive devices are identified by the following symbol Caution Electrostatic sensitive devices can be irrevocably damaged by voltages that are far below the volt...

Page 171: ...t Electrostatic Discharge Ensure sufficient grounding Make sure that personnel working surfaces and packaging are sufficiently grounded when working with electrostatic sensitive devices In this way you avoid static charging For example touch the PC housing before performing work in the PC Avoid direct contact You should never touch electrostatic sensitive devices unless it is unavoidable e g durin...

Page 172: ...ck FB Function block FC Function FM Function module GD Global data communication IM Interface module LAD Ladder logic LWL Fiber optic cable M Ground connection MPI Multipoint interface OB Organization block OP Operator panel POI Process output image PII Process input image PG Programming device PLC Programmable logic controller PS Power supply PZF I O area access error SFB System function block SF...

Page 173: ...Reference Information Windows Automation Center WinAC Slot Version 4 0 172 Hardware Installation and Operating Manual Edition 02 2006 A5E00273194 02 ...

Page 174: ...ion medium connecting several nodes Data transmissioncan be serial or parallel across electrical conductors or fiber optic cables Chassis ground The chassis ground is the sum of all the interconnected inactive parts of aresource which cannot assume a hazardous contact voltage even in the event of afault Cold restart The controller executes OB 102 before starting the free cycle OB 1 Like a warm res...

Page 175: ...cks which can be accessed by all logic blocks and thereare instance data blocks which are assigned to a specific FB call Default setting The default setting is a useful basic setting which is always used when no othervalue is specified assigned Electromagnetic compatibility By electromagnetic compatibility we mean the ability of an electrically operatedresource to operate in a specified environmen...

Page 176: ...cle consists of the basic tasks for priority class 1 writing to the outputs reading theinputs executing OB 1 and completing the sleep time requirement before triggering the next freecycle The controller executes these tasks at the base or lowest internal priority level for executingthe OBs Priority level in this context refers to OB priority classes not the operating system prioritylevel Function ...

Page 177: ...ers bit memory data blocks and their contents are retained The controller executes OB 101 reads in the process input image and then continues processing the user program at the location where it was last stopped Index A numbered slot in the PC Station or virtual rack that represents a PC based automation system The controller occupies one index Other components can occupy other index slots Industr...

Page 178: ...data Memory card Memory cards are memory media in smart card format for CPUs and CPs They are implemented as RAM or Flash EPROM Mode The SIMATIC S7 automation systems have the following operating states STOP RESTART RUN Mode switch The mode switch is used to set the mode you require on the CPU Module parameters Module parameters are values that can be used to control the behavior of themodule A di...

Page 179: ...d load circuits OP Operator panel Operating system of the CPU The operating system of the CPU organizes all functions and processes of theCPU that are not associated with a specific control task Organization block OB Organization blocks OBs form the interface between the operating system and the user program They are called from the operating system and control cyclic and interrupt triggered progr...

Page 180: ...e automation system via thePROFIBUS DP fieldbus and addressed in the same way as centralized I O PROFIBUS DP conforms to the standard EN 50 170 Volume 2 PROFIBUS Programmable logic controller Programmable logic controllers PLCs are electronic controllers whose function issaved as a program in the control unit The configuration and wiring of the devicetherefore do not depend on the function of the ...

Page 181: ...n system inother words not in the process S7 communication Communication between controllers on the network hardware or software using theS7 communication functions S7 routing Communications between S7 controllers S7 applications or PC Stations across differentsubnets through one or more network nodes acting as routers configured with NetPro Scan cycle The scan cycle includes writing to the output...

Page 182: ...rogram Like a function block FB an SFB is a block with memory You must also create an instance data block DB for the SFB The instance DB is then downloaded to controller as part of the STEP 7 user program System memory The system memory is integrated on the CPU and implemented as RAM Thesystem memory includes the operand areas for example timers counters memory markers etc as well as the data area...

Page 183: ...t Type of restart where the controller executes OB 100 before starting the free cycle OB 1 A warm restart resets the peripheral inputs PI and places the peripheral outputs PQ into a predefinedsafe state default is 0 The warm restart also saves the current value for the retentivememory areas for the bit memory M timers T counters C and data blocks DBs Warm restart When the CPU restarts for example ...

Page 184: ...y 75 Communication 14 19 comparison to S7 400 47 PC station vs submodules 47 PC based control 13 STEP 7 and controller 52 Communication via WinAC Slot 41x 19 Communication with programming device 19 Communications processor 173 Comparison S7 400 to PC based controller 47 Computer requirements 20 Configured AS AS communication 19 Configuring communication between STEP 7 and controller 52 local ID f...

Page 185: ...creen 14 Distributed I O access error 88 configuration 50 overview 13 Documentation 3 Downloading the OPC server configuration 115 DP network 87 subnet configuration STEP 7 50 Troubleshooting 87 E Electrostatic discharge 29 E mail addresses Siemens 3 EN 60950 32 Errors 68 88 Europe customer support 3 Events diagnostic 70 Exit File menu 74 External 24 VDC supply 32 connecting 32 External independen...

Page 186: ...ard 14 29 32 proper insertion 42 Memory card file 32 82 Memory cards 161 Memory problems STEP 7 user program 50 Memory reset 67 Mode selector 27 Module removal insertion 88 MPI 14 19 52 173 MRES 67 effect on status indicators 68 Multicomputing 14 Multipoint interface 173 Multi point interface 173 Multi slot 14 Multi slot operation 14 29 N NetPro adding S7 connection for OPC server 111 Network 87 p...

Page 187: ...ber and hardware revision 14 Positive terminal 32 36 Power plug for 230 V supply 29 Power supply 173 Power user privileges 21 Priority class error 88 Privileges 21 Process data 14 Process image 173 Process input image 173 Process output image 173 PROFIBUS 19 PROFIBUS bus cable 14 PROFIBUS DP Network troubleshooting 87 PROFIBUS DP via integrated interface 19 connection 19 PROFIBUS subnet 14 19 Prog...

Page 188: ... STEP 7 14 173 connecting to CPU 41x 2 PCI 52 diagnose hardware feature 87 hardware configuration 50 OPC server 107 requirements 20 symbol table usage OPC server 115 task summary 79 STEP 7 user program actions affected by operating mode 64 archiving 73 deleting 67 memory problems 50 restoring 73 STL 14 173 STOP operating mode 64 status indicator 68 Support 3 Suppression 29 battery monitoring 29 Sw...

Page 189: ...nd Operating Manual Edition 02 2006 A5E00273194 02 WinAC Slot older version 43 WinAC Slot software 43 Uninstallation 46 WinAC Slot Time Synchronization 14 WinCC 14 WinCC flexible 14 Windows 14 Always on top 74 User privileges 21 Work memory 82 Workstation PCU 50 14 X X3 X4 and X6 40 ...

Page 190: ...quipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentation Artisan Scientific Corporation dba Artisan Technology Group is not an affiliate representative or authorized distributor for any manufacturer listed herein We re here to make your life easier How...

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