SICK InspectorP63 Flex C-mount Series Page 5 Operating Instructions Manual Download

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ABOUT THIS DOCUMENT

8024534 / / 2019-08-19

Operating Instructions | InspectorP Rack Fine Positioning

About this document

1.1

About these operating instructions

These operating instructions provide important information on how to use devices

from SICK AG.
Prerequisites for safe work are:

•

Compliance with all safety notes and handling instructions supplied.

•

Compliance with local work safety regulations and general safety regulations for de-
vice applications.

The operating instructions are intended to be used by qualified personnel and electri-

cal specialists.

NOTE

Read these operating instructions carefully to familiarize yourself with the device

and its functions before commencing any work.

The instructions constitute an integral part of the product and are to be stored in the

immediate vicinity of the device so they remain accessible to staff at all times. Should

the device be passed on to a third party, these operating instructions should be

handed over with it.
These operating instructions do not provide information on operating the machine or

system in which the device is integrated. For information about this, refer to the oper-

ating instructions of the specific machine.

Related publications

The following related publications must be read:

Part number (language)

Publication

8019946 (English),

8019945 (German),

8019947 (French)

InspectorP63x Flex C-mount and S-mount Operating Instructions

8018486 (German and

English)

Technical Information for Ring Illumination Unit VI55I

1.2

Explanation of symbols

Warnings and important information in this document are labeled with symbols. The

warnings are introduced by signal words that indicate the extent of the danger. These

warnings must be observed at all times and care must be taken to avoid accidents,

personal injury, and material damage.

DANGER

… indicates a situation of imminent danger, which will lead to a fatality or serious

injuries if not prevented.

WARNING

… indicates a potentially dangerous situation, which may lead to a fatality or seri-

ous injuries if not prevented.

Summary of Contents for InspectorP63 Flex C-mount Series

Page 1: ...OPERATING INSTRUCTIONS InspectorP Rack Fine Positioning 2D vision ...

Page 2: ... may also be trademarks and are only used here for identification purposes Legal information This work is protected by copyright The associated rights are reserved by SICK AG Re production of this document or parts of this document is only permissible within the limits of the legal provisions of copyright law Any modification abridgment or transla tion of this document is prohibited without the ex...

Page 3: ...and use 10 3 3 Principle of operation 11 3 4 Single deep applications 12 3 5 Single and double deep applications 12 3 6 Positioning mark 12 4 Installation 14 4 1 Software installation 14 4 1 1 SICK AppManager 14 4 1 2 SOPASair web server 14 4 1 3 Saving parameter set 15 4 1 4 Installing firmware updates 16 4 2 Mounting 16 4 2 1 Mounting procedure 16 4 2 2 Mounting device 16 4 3 Electrical installa...

Page 4: ...brightness 23 5 3 8 Setting up Ethernet interface 24 5 3 9 Additional parameters 24 5 3 10 Completing configuration 25 5 4 Specification of the interface and interaction with the control 25 5 4 1 Communication process 25 5 4 2 Interfaces 25 5 4 3 Commands from the control to the device 26 5 4 4 Answer from the device to the control 29 5 4 5 Control via digital inputs and digital outputs 30 6 Annex...

Page 5: ...y these operating instructions should be handed over with it These operating instructions do not provide information on operating the machine or system in which the device is integrated For information about this refer to the oper ating instructions of the specific machine Related publications The following related publications must be read Part number language Publication 8019946 English 8019945 ...

Page 6: ...ient and trouble free operation 1 3 Further information NOTE Other documentation for the device can be found on the online product page at www sick com InspectorP_Rack_Fine_Positioning There additional information has been provided depending on the product such as Model specific online data sheets for device variants containing technical data dimensional drawing and specification diagrams These de...

Page 7: ... with the respec tive applicable safety standards for machines The device must not be used in explosion hazardous or corrosive areas or under ex treme ambient conditions Any use of accessories not specifically approved by SICK AG is at your own risk WARNING Danger due to improper use Any improper use can result in dangerous situations Therefore observe the following information Device should be us...

Page 8: ...sult in considerable personal injury and material damage All work must only ever be carried out by the stipulated persons This product documentation refers to the following qualification requirements for the various activities associated with the device Instructed personnel have been briefed by the operating entity about the tasks as signed to them and about potential dangers arising from improper...

Page 9: ... knowledge of the design and setup of the described connections and interfaces Basic knowledge of data transmission Knowledge of the programming of image pro cessing systems and network components Operation of the device for the spe cific application Knowledge of the operation and control of the de vices in their particular application Knowledge of the software and hardware environ ment for the pa...

Page 10: ...the focus adjustment screw The la bel can be stuck over the access opening for the screw on the top of the device af ter adjustment 1 Printed safety notes multilingual 8022655 Brief information and safety notes for de vices of series ICR6xx and V2D6xx 3 2 Function and use Temperature load and steel construction dependent influencing variables generate varying geometric conditions at transfer point...

Page 11: ...lf is twice as deep The device is able to handle both applications Depending on the application type of positioning mark rack depth there are differences in system design such as the se lection of the lens focal length and the use of lighting filters The positioning mark hole or reflector is typically placed in the center of the camera image and defined as the target region during alignment and ra...

Page 12: ...on parameter Applications with holes Holes as positioning marks can be used both for single deep applications as well as combined applications with single and double deep racks Applications with reflectors Round reflectors as positioning marks can only be used for single deep applications NOTE Using the following reflectors is recommended PL22 1 part number 1003546 PL22 2 part number 1003621 PL22 ...

Page 13: ...of polarizing filter kit part number 2088229 Polarizing filter disk 2 Turn optics cover counterclockwise 3 Remove optics cover 4 Turn spacer ring counterclockwise 5 Remove spacer ring 6 Clip on polarizing filter disk making sure the alignment is correct Centering ring downwards recesses over retaining clips 7 Put on optics cover 8 Turn optics cover clockwise Figure 3 Polarizing filter mounting ...

Page 14: ...es Installing SICK AppManager To install SICK AppManager open the installation file exe and follow the instruc tions on the screen SICK AppManager user interface 1 Device window window name changes depending on the connected device 2 Device Search window 3 Firmware window 4 1 2 SOPASair web server The device is set up and parameterized using the SOPASair operating software You can call up the oper...

Page 15: ...necessary Saving on the PC back up 1 In the SICK AppManager in the Device window click on the Backup button The Backup Apps and Data window opens 2 Fill out the Name Version and Filename fields 3 Select the path for data back up 4 Select all available options 5 To run the back up click on the Backup button in the Backup Apps and Data win dow Saving on a microSD memory card cloning NOTICE Risk of d...

Page 16: ...sioning The optics are already pre focused at a distance which is suitable for most applica tions It might be a good idea to optimize the focus position in rare cases see Figure 8 Manual focus screw page 22 The procedure for mounting the device is divided into the following steps Mount device with a view to the positioning mark Connect device to interfaces and supply voltage Align device with aimi...

Page 17: ...t interface Furthermore the device transfers the deviation between the actual and the target position of the automated storage and retrieval system to the control via the Ethernet interface In doing so the device precisely forwards the deviation between the actual position and the target position to the control using X and Y values Based on these values the control initiates position correction of...

Page 18: ...gital outputs Pin 10 Sensor 1 digital input IN 1 switch continuous measurement on and off Pin 15 Sensor 2 digital input IN 2 activate and deactivate double deep mode Pin 13 IN OUT 3 direction specification up Pin 14 IN OUT 4 direction specification down Pin 16 IN OUT 5 direction specification right Pin 17 IN OUT 6 direction specification left For further information on digital inputs and digital o...

Page 19: ...k 3 Select the desired device The Device window shows the application currently loaded on the device 4 Click on the Edit IP Adress button The Edit IP Adress window opens 5 Select the Use manual IP settings option 6 Enter an IP address 7 Confirm changes with OK 5 2 Establishing a connection PROFINET In order to use the PROFINET communication protocol the local device setting must be in the Profinet...

Page 20: ...r level click on the button with the currently set user level at the top right in the user interface The following user levels are available User levels Password Application Run No password required Observe the system during operation Switch continuous measurement on and off Activate and deactivate double deep applications Switch image output on and off Operator No password required Additional set...

Page 21: ...he device After the device has been roughly aligned during mounting fine adjustment is done us ing the SOPASair operating software Prerequisites The device has been mounted at the same height as the positioning mark The device is aligned vertically to the rack with a view to the positioning mark The Operator or Maintenance user level is set 1 Open the Operation window in SOPASair 2 Activate the Co...

Page 22: ...n the front screen of the device and the rack with the positioning mark 3 Make the following calculation Measured distance between front screen and rack 40 mm calculated working distance Example 300 mm 40 mm 340 mm 4 Enter the calculated working distance in the Working distance area into the Work ing distance single deep mm input mask With double deep applications enter the calculated working dist...

Page 23: ...ep rack is visible in the image Test fine adjustment and calibration in single deep applications 5 3 6 Adjusting target region The size of the target region can be adjusted The closer the set size is to the actual circle diameter of the positioning mark the more exact the positioning of the auto mated storage and retrieval system is However this means that more position adjust ments have to be mad...

Page 24: ...er in Double deep mode to a value which offers sufficient image brightness for positioning marks in double deep racks Do not set values greater than 5 to prevent increased image noise If higher values are nec essary adjust the illumination time accordingly 7 Check the settings in Single deep mode again If necessary reduce the Gain fac tor parameter in Single deep mode 8 Activate the Perform auto g...

Page 25: ...smitted in micrometers Determining the average value of the transmitted offset values in the control and positioning the automated storage and retrieval sys tem according to this average value is recommended In order to switch between Single and Double deep modes the control must report which rack depth is to be approached by means of a command If the position of the device and the defined target ...

Page 26: ...device can also be controlled via the digital inputs and digital outputs Image recording is started via a trigger on the Sensor1 digital input The Sensor2 digital input is used to switch between the Single and Double deep modes The meas urement results are output via 4 digital outputs see 5 4 5 Control via digital inputs and digital outputs page 30 The device only delivers information on the direc...

Page 27: ...ment Double deep 00 02 If a command is sent with the contents 00 02 then continuous measurement is switched on in Double deep mode Byte 1 Byte 2 Designation Command_H Command_L Function Command Example 3 00 02 Interpreta tion example 3 Switching on continuous measure ment Activating Double deep mode Command 4 Parameterization of diameter and distance 01 00 If the first byte Command_H equals 01 the...

Page 28: ...OffY_H OffY_L TolX_H TolX_L TolY_H TolY_L Function Command Evaluate mode Relative offset to deviation X in 1 10 mm Relative offset to deviation Y in 1 10 mm Tolerance X in 1 10 mm Tolerance Y in 1 10 mm Example 5 02 00 09 00 64 FF 38 01 F4 01 2C Interpreta tion exam ple 5 Specialist single deep pa rameterization 9 target re gion best di ameter 100 10 mm 10 mm 200 10 mm 20 mm 500 10 mm 50 mm 300 10...

Page 29: ...host 5 4 4 Answer from the device to the control As long as continuous measurement is switched on the device cyclically transmits measurement results to the control For each image 16 bytes are reported back to the control from the device Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Byte 10 Desig nation Status_H Status_L XposH_H XposH_L XposL_H XposL_L YposH_H YposH_L YposL_H Ypos...

Page 30: ...and deactivates continuous measurement The sensor 2 digital input can be used to switch between the Single and Double deep modes Sensor 1 1 Continuous measurement is switched on 0 Continuous measurement is switched off Sensor 2 1 Double deep mode is activated 0 Single deep mode is activated The IN OUT 3 IN OUT 6 digital outputs give information about the current position of the positioning mark IN...

Page 31: ...l and the target position of the automated storage and retrieval system is not transmitted The direction up down right left is also displayed on the device via LEDs 1 IN OUT 6 direction specification left 2 IN OUT 5 direction specification right 3 IN OUT 4 direction specification down 4 IN OUT 3 direction specification up The current position of the positioning mark is displayed in SOPASair in the...

Page 32: ...efine hole or reflector which is to be used as the positioning mark If sev eral circles are located in the field of view of the device Selection of the correct hole or the correct reflector as the positioning mark Hiding of the non relevant im age section for several circles in the image in evaluation mode 9 to 13 Execute Auto gain Automatically set image brightness to make the positioning mark as...

Page 33: ...lar this parameter ensures that they are still detected as positioning marks The detection of the positioning mark is optimized in relation to the deviat ing shape Double deep Switch between the Single and Dou ble deep modes Report to the device that settings for close range single deep or long range double deep are being made internally During set up this switch can be used to separately define i...

Page 34: ...eter for example if the device is installed upside down in the system FTP server IP address Set IP address of the FTP server Define target address for image transmission PLC IP address Set IP address of control Define target address for data output to the control IP port InspectorP for TCP PLC is client Set IP ports for the device Define IP ports if the device is in the TCP server network Compact ...

Page 35: ...s for position determina tion or to output positive feedback of successful positioning via the green feedback LED In Evaluation mode 9 to 13 the parameter defines the size of the target region whereby every thing outside the target region is ig nored during evaluation Inverting X Y axis Invert output values for the X axis and Y axis This parameter can be used for ex ample if the device is installe...

Page 36: ...Phone 81 3 5309 2112 E Mail support sick jp Malaysia Phone 603 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 ...

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