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SICK 1016958, Operating Instructions Manual

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10-98

©

 SICK AG · Division Auto Ident · Germany · All rights reserved

8009993/RA61/2007-07-20

Chapter

 10

Operating Instructions

CLV490 Bar Code Scanner

Appendix

- Standard density, line scanner with osc. mirror ...... 10-9

Reading mode

- Function.................................................................................. 6-38
- Output of the reading result............................................ 6-38
- Troubleshooting................................................................... 8-10

Reading operation mode

- Parameterization ................................................................. 6-21
- Start/stop mode..................................................................... 3-8
- Tracking mode ........................................................................ 3-9

Reading pulse sensor

- Electrical connecting.......................................................... 5-22
- Mounting ................................................................................ 4-11
- Parametrization for trigger source................................ 4-12

Reading result

- Host interface....................................................................... 6-55
- Terminal interface............................................................... 6-39
- Troubleshooting................................................................... 8-14

Reading space

- Function.................................................................................. 6-10
- Parameterization ................................................................. 6-11

Reading trigger

- End of reading interval via IN 4 ........................................ 3-2
- Function..................................................................................... 3-6
- Parameterization ................................................................. 6-21
- Trigger modes ......................................................................... 3-6
- Triggering via Terminal Emulator................................... 6-39
- Troubleshooting................................................................... 8-10

Reading window

- Cleaning..................................................................................... 7-1
- Position ...................................................................................... 3-5

Repair............................................................................................. 8-20
Replacing a CLV

- Via CLV-Setup ................................................................... 10-73
- Via the external parameter memory ........................ 10-74

Result 1 ... Result 4 switching outputs

- Caracteristic data................................................................ 5-26
- Connecting ............................................................................ 5-26
- Function..................................................................................... 3-6
- Parameterization ................................................................. 6-37

S

Safety

- Authorized users .................................................................... 2-1
- Enclosure rating/protection class.................................... 9-2
- Features .................................................................................... 3-3
- Intended use ........................................................................... 2-1
- Laser radiation ........................................................................ 2-2
- Notes on device..................................................................... 3-1
- Silicone ...................................................................................... 2-4
- Supply voltage...................................................................... 5-16

Scanning frequency

- High density, line scanner............................................. 10-20
- High density, line scanner with osc. mirror............. 10-25
- Low density, line scanner ............................................. 10-30
- Low density, line scanner with osc. mirror ............. 10-32
- Standard density, line scanner ...................................... 10-8
- Standard density, line scanner with osc. mirror ... 10-14

Scope of delivery.......................................................................... 3-1

Self-test

- Error messages.......................................................................8-2
- Function ..................................................................................6-57
- Starting the mode ...............................................................6-57

Sensor for distance detection

- Electrical Connection .........................................................5-23
- Function ..................................................................................4-13
- Mounting.................................................................................4-13

Sensor switching input

- Caracteristic data ................................................................5-22
- Connecting.............................................................................5-22
- Function .....................................................................................3-6
- Parameterization..................................................................6-22

Separation of bar codes

- CW value....................................................................................4-6
- Minimum distance............................................................ 10-58
- Parameterization..................................................................6-36
- RA value .....................................................................................4-6

Show RA-limits

- Function ..................................................................................6-46
- Starting the mode ...............................................................6-47

SICK Homepage............................................................................1-2
SICK Support ...............................................................................8-20
Skew

- Definition....................................................................................4-5
- Limit values...............................................................................4-5

SMART decoder.............................................................................3-6
Software versions ...........................................................................I-2
Specification diagrams.............................................................10-1
Splitter ............................................................................................6-56
Start/Stop mode

- Function .....................................................................................3-8
- Parameterization..................................................... 6-21, 6-30

Start-up .............................................................................................6-3
Supply voltage.............................................................................5-16

- Connecting.............................................................................5-18

Surface reflection

- Prevention .................................................................................4-5

Switching off the CLV................................................................6-60
System messages

- Display in the terminal emulator....................................6-59
- Function .....................................................................................3-7
- List of messages .............................................................. 10-42

System requirements

- CLV with heater.......................................................................3-3
- CLV without heater ................................................................3-2
- Connection Modules.............................................................3-2
- Sensors......................................................................................3-2
- Supply voltage .........................................................................3-2

T

Tables (overview).........................................................................I-10
Technical data ................................................................................9-1
Terminal emulator......................................................................6-39
Terminal interface

- Connecting.............................................................................5-21
- Data format ...........................................................................6-39
- Default setting ......................................................................5-22

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Summary of Contents for 1016958

Page 1: ...WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM WWW 100Y COM TW WWW 1...

Page 2: ...WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y ...

Page 3: ...1 Finding information Table of contents Page I 5 Index Page 10 95 W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW...

Page 4: ... set The parameters are then displayed on the tabs 13 Carry out a test read using test bar codes clock the CLV490 accordingly Display the reading result in the Terminal Emulator window of the CLV Setup program 14 Configure the CLV490 for the application using the settings on the tabs in CLV Setup Copy download the modified parameter set to the CLV490 temporarily Do not switch off the power supply ...

Page 5: ...lacing the laser warning label 4 2 4 2 5 Selecting the mounting location 4 2 4 2 6 Mounting accessories 4 2 4 2 7 Distance between the CLV490 and the object 4 4 4 2 8 Count direction of the reading angle RA and code angle CW 4 6 4 3 Mounting and adjusting the device 4 7 4 3 1 Mounting the CLV490 4 7 4 3 2 Adjusting the CLV490 4 8 4 3 3 Adjusting mode 4 10 4 4 Mounting the external components 4 11 ...

Page 6: ...6 1 6 1 Overview of steps for starting up the CLV490 6 1 6 2 Default settings 6 1 6 2 1 Default settings of the line scanner CLV490 all variants 6 2 6 2 2 Default settings of the line scanner with oscillating mirror CLV490 all variants 6 2 6 3 Quick start 6 3 6 3 1 Starting up the CLV490 with the factory default settings 6 3 6 4 Configuring parameterization the CLV490 6 5 6 4 1 Configuring the CLV...

Page 7: ...cal data 9 1 9 1 Data sheet CLV490 0010 2010 6010 bar code scanner 9 1 9 2 Data sheet CLV490 1010 3010 7010 bar code scanner 9 2 9 3 Data sheet CLV490 0011 2011 6011 bar code scanner 9 3 9 4 Data sheet CLV490 1011 3011 7011 bar code scanner 9 3 9 5 Dimensioned drawings CLV490 9 4 9 5 1 Line scanner standard device without with heater 9 4 9 5 2 Line scanner with oscillating mirror without with heat...

Page 8: ...V Assistant 10 52 10 7 Configuring a CLV490 with command strings 10 53 10 8 Calculating parameter values for setting the CLV490 10 55 10 8 1 Calculating the number of scans for standard decoder 10 55 10 8 2 Calculating the start position and mirror speed for the forward and return phase of the One Shot function 10 57 10 8 3 Calculating the necessary capture area for the bar code if several bar cod...

Page 9: ...uick clamping device No 2016110 10 83 10 14 4 Hinge bracket No 2022996 10 84 10 14 5 Mirror hood No 2032070 10 84 10 15 Supplementary documentation 10 85 10 15 1 CLV Connect from version 1 9 10 85 10 16 Glossary 10 86 10 17 EC Declaration of Conformity 10 94 10 18 Index 10 95 10 19 Bar code example 10 101 W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y...

Page 10: ...le no 2020307 5 9 Table 5 7 Pin assignment 15 pin D Sub HD socket of the cable no 2020307 5 9 Table 5 8 Pin assignment 15 pin D Sub HD plug of the cable no 2033126 no 2033127 5 10 Table 5 9 Pin assignment open end of the cable no 2033126 no 2033127 5 10 Table 5 10 Pin assignment 15 pin D Sub HD plug of the cable no 2030065 no 2031034 5 11 Table 5 11 Pin assignment 15 pin D Sub HD socket of the cab...

Page 11: ...tand alone configuration 6 22 Table 6 12 Guide Parameterzing internal object tracking 6 27 Table 6 13 Guide Parameterizing the reading mode for tracking mode in stand alone configuration 6 29 Table 6 14 Guide Parameterizing focus control in CLV490 for master slaves arrangement with OTC400 6 30 Table 6 15 Guide Parameterizing reading trigger in the CLV490 for master slave arrangement with OTC400 6 ...

Page 12: ...nnected parameter memory 10 42 Table 10 7 Default settings in CLV Setup 10 46 Table 10 8 Formulas for calculating the code length of a bar code 10 59 Table 10 9 Communication parameters on the terminal PC for the auxiliary input 10 71 Table 10 10 Communication parameter settings for the SICK Hand held Scanner from the IT 38xx 46xx 48xx 58xx series 10 71 Table 10 11 CLV490 variants 10 75 Table 10 1...

Page 13: ...rom front 6 20 Fig 6 7 CLV Setup Displaying the reading result of the termianl interface in the Terminal Emulator 6 39 Fig 6 8 Reading result of the auxiliary interface structure for Good Read 6 40 Fig 6 9 Reading result of the auxiliary interface structure for No Read 6 40 Fig 6 10 CLV Setup Displaying the percentage evaluation in the Terminal Emulator 6 42 Fig 6 11 CLV Setup Dialog window for ru...

Page 14: ...s a function of the radial reading distance and resolution 10 14 Fig 10 13 CLV490 1010 1011 Standard density deflection range as a function of radial reading distance deflection angle and resolution 10 15 Fig 10 14 CLV490 2010 2011 High density Reading field height as a function of the reading distance and resolution 10 16 Fig 10 15 CLV490 2010 2011 High density Min and Max reading distance measur...

Page 15: ...lculating the number of scans for ladder type bar code arrangements 10 55 Fig 10 40 Line scanner calculating the number of scans for fence type bar code arrangements 10 55 Fig 10 41 Line scanner with oscillating mirror calculating the number of scans for fence type bar code positioning 10 56 Fig 10 42 One Shot Line scanner with oscillating mirror calculating the number of scans for fence type bar ...

Page 16: ...W WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW...

Page 17: ... variants will in this manual be referred to as the CLV490 except where a distinction is necessary 1 2 Target audience This document is intended for persons who are responsible for the following activities 1 2 1 Mounting electrical installation maintenance and replacement Electricians and service technicians 1 2 2 Startup operation and configuration Technicians and engineers W 1 WW 100Y C WWW 100Y...

Page 18: ...CLV Setup program Host receive fault This typeface is used for messages output via the auxiliary interface of the CLV490 This symbol is used to mark sections that describe steps carried out with the CLV Setup program This symbol refers to additional technical documentation There is a procedure which needs to be carried out This symbol indicates operational in structions which only contain one oper...

Page 19: ...a conveyor belt for example In stand alone configuration the CLV490 transfers the data content of the decoded bar codes via its host interface to a host computer for further processing Being integrated in the OTS400 Omni Tracking System together with other CLV490 the CLV490 transfers the read results via its CAN interface to the OTC400 Omni Tracking Controller Note Any warranty claims against SICK...

Page 20: ...at the following locations The laser warning symbol on line scanners is positioned beside the reading window on the front side of the device The laser warning in GB English US English is located on the side containing the electrical connections see Fig 3 1 Page 3 5 The additional laser warnings in English applicable to the USA are positioned beside the reading window on the front side of the devic...

Page 21: ... in reading mode the laser diode is con stantly activated In the pulse mode Object Polling the laser diode is activated due to the parameterized search pause ratio In the Background Analysis function the laser didoe is constantly pulsed Note In the Reading mode the CLV490 carries out a measurement referencing at regular intervals During referencing it turns the laser diode on for a maximum of 10 s...

Page 22: ...as a typical power consumption of 75 W and max 100 W The values are given for devices with disconnected switching outputs 2 5 2 Disposal after removal from service Always dispose irreparable devices in a manner that is not harmful to the environment and in accordance with the applicable national waste disposal regulations The CLV490 can be separated into recyclable secondary raw materials and spec...

Page 23: ...011 1019312 Line scanner From 0 2 mm 7 9 mil End Yes CLV490 3011 1019314 Line scanner with oscillating mirror From 0 2 mm 7 9 mil Side Yes Standard CLV490 0010 1016958 Line scanner From 0 3 mm 11 8 mil End No CLV490 1010 1016959 Line scanner with oscillating mirror From 0 3 mm 11 8 mil Side Yo CLV490 0011 1016960 Line scanner From 0 3 mm 11 8 mil End Yes CLV490 1011 1016961 Line scanner with oscil...

Page 24: ... to IN 4 switching inputs suitable sensors for multi stage dynamic focus control e g photoelectric reflex switches 7 With internal object tracking a suitable incremental encoder e g no 2022714 8 To separate bar codes with the same name same code type identical data content a suitable incremental encoder s above 9 A higher level computer host with a data interface of type RS 422 485 or RS 232 10 A ...

Page 25: ...Safety and user friendly features Robust compact metal housing max IP 65 CE certification Laser class 2 laser diode switches off if reading interval is active for too long and if the output power is exceeded Automatic self test on startup Can also be triggered at any time Diagnosis tools for installing and monitoring the system Parameterized output of reading diagnosis data in reading mode Operati...

Page 26: ... outputs for signaling defined events in reading mode Connections All interfaces are connected via two 15 pin D Sub HD connections on the housing CDB420 or CDM490 Connection Module for connection to host and for integration in SICK CAN Scanner Network CMF400 Connection Module Fieldbus in the CDM490 for connection to field bus sys tems Additional functions Version with integrated heater max 35 C 31...

Page 27: ...0Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100...

Page 28: ... The IN 3 and IN 4 inputs can also be assigned special functions The four Result 1 to Result 4 switching outputs can be assigned to different functions for displaying the result status and also control external devices such as a PLC The CLV490 is operated and configured via the serial auxiliary interface auxiliary interface using the CLV Setup software or via the host interface auxiliary interface...

Page 29: ...Tracking Controller The distance profile of the background can also be displayed in the CLV Setup program The autofocus range is defined by the aperture angle the autofocus space and in the case of line scanners with oscillating mirror also by the angle of deflection The park setting of the focus position from which the device focuses for each read can be specified in addition to a time and or pos...

Page 30: ...ield in start stop mode i e all read bar codes can be clearly assigned to the object As default two reading pulse sensors at the beginning and at the end of the reading field control the starting and stopping of the reading process Fig 3 5 The size of the reading field is determined by the distance between the two sensors Alternatively the reading process can be controlled with Fig 3 4 Dynamic foc...

Page 31: ...cts are also recorded An internal clock in the CLV490 also allows operation at a constant conveyor speed A gap of at least 50 mm 1 97 in is necessary for the clear separation of consecutive objects The reading result for an object is output after the back edge of the object passes the object release point Alter natively the reading process can be started with a command strings via the data interfa...

Page 32: ...am or using command strings sent via the host interface auxil iary interface A variety of parameter options allow you to adapt the device to a wide range of applications The following can be defined The configuration of the code types The read evaluation and output properties The communication parameters of the host interface CAN interface The structure of the data output string for Good Read and ...

Page 33: ...sult 2 switching output and indicates the selected result status for the defined pulse duration of the output Lights up after a successful read default Good Read Lights up if the match code comparison is active the bar code read matches the specified match code s and the corresponding result status output is selected for the Result 2 output Data Yellow Flickers when the CLV490 transfers data to th...

Page 34: ...TERNAL PARAMETERS Lights up constantly CLV490 has loaded internal parameter set Start option START WITH COPY INTERN EXTERN Blinks alternately with the Read Result LED for approx 10 s before lighting up constantly CLV490 has successfully copied the internal parameter set to the external mem ory and has reset the start option to START WITH EXTERNAL PARAMETERS CLV490 has loaded the internal parameter...

Page 35: ...shes if reading rate 30 Blinks twice a second if reading rate 30 to 70 Blinks five times a second if reading rate 70 to 90 Lights up constantly if reading rate 90 Adjusting mode Sensor Green Lights up constantly since Free running mode is active Show RA limits Sensor Green Blinks bright dark alternately in the frequency with which the scan line is partially masked out 1 We recommend that you check...

Page 36: ...TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW...

Page 37: ...ng e g photoelectric reflex switch photoelectric proximity switch not included in the scope of supply of the CLV490 Option with event controlled dynamic focus control sensors for detecting the object distance e g photoelectric reflex switches photoelectric proximity switches not included in the scope of supply of the CLV490 Optionally for internal tracking an incremental encoder not included in th...

Page 38: ...ecured in position using the two tapped blind holes M6 above the electrial connections Fig 4 2 shows the location of the threads near the line scanner The dimensions of the CLV490 housing are shown in Fig 9 1 Page 9 4 to Fig 9 2 Fig 4 1 Line scanner replacing the laser warning labels Supplied laser warnings W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 10...

Page 39: ...Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW ...

Page 40: ...ent with bar code and conveyor direction Line scanner Line scanner with oscillating mirror Fig 4 5 Definition of the reading distance a and of the aperture angle α α 105 α Line scanner Line scanner with oscillating mirror Reading distance a Reading distance a W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y C...

Page 41: ... β Angle of inclination pitch γ Angle of rotation skew Reading range Object distance Angle Limit value Tilt α azimuth max 45 Pitch β max 45 Skew γ max 45 Table 4 1 Permissible reading angles between the scan line and bar code Fig 4 7 Avoiding surface reflections Angle between the emitted light and the bar code tilted away from the vertical axis 15 Line scanner Line scanner with oscillating mirror ...

Page 42: ...m Fig 4 8 Count direction of the reading angle RA in the scan line and of the code angle CW for the oscillating mirror 90 CW 10 100 RA 0 Line scanner Line scanner with oscillating mirror Mark count direction of the reading angle Aperture angle α opening angle in the scanning direction 1 1 5 RA 56 90 RA Deflection angle of the scan line crosswise to the scanning direction 1 2 CW 20 40 CW 100 RA 0 W...

Page 43: ...4 6 Page 4 5 4 If it is relevant for the evaluation note the count direction of the reading angle and code angle see Fig 4 8 Page 4 6 5 Mount the CLV490 bracket on the base Risk of damage to the device The maximum depth of engagement of the two blind hole threads M6 is 7 mm 0 28 in Longer screws will damage the device Use screws with the correct length 6 Screw the screws M6 through the bracket int...

Page 44: ...0 6 3 Starting CLV Setup Page 10 46 Choosing the standard decoder 4 Choose the CODE CONFIGURATION tab 5 Click the STANDARD option in the DECODER section 6 Download the settings to the CLV490 To do so click the STANDARD option again with the right mouse button and choose DOWNLOAD PARAMETER in the context menu CLV Setup copies the parameter to the CLV490 temporarily The CLV490 then operates with the...

Page 45: ... If the objects are aligned randomly or if the bar code is located at different positions angles ensure that the limit values of the permissible reading angles are not exceeded 14 Adjust the CLV490 in such a way that the good read rate is between 70 100 With event controlled dynamic focus control for each defined reading range distance configuration check the selected focus position and correct th...

Page 46: ...n line in accordance with the selected min and max values of the reading angle For activation of this operating mode and for checking See Chapter 6 5 5 Show RA limits Page 6 46 Fig 4 9 Line scanner scan line in Adjusting mode RA 100 RA 50 RA 0 Adjusting mode Range masked out Scan line W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W ...

Page 47: ...in the autofocus mode Minimum distance As a result the CLV490 focuses on the object that is nearest in Percentage Evaluation mode The view on the object with the scan line must be unobstructed i e any other objects must not protude into the autofocus space If they do so the autofocus mode Differential back Fig 4 10 Line scanner mounting example for the external reading pulse sensor b a a b a b b a...

Page 48: ...s operated with the default configuration 1 Choose the DEVICE CONFIGURATION tab 2 In the READING TRIGGER SOURCE section click the option SENSOR INPUT ACTIVE HIGH 3 Download the settings to the CLV490 by clicking in the toolbar The DOWNLOAD PARAMETERS dialog box is then displayed 4 Confirm the dialog box by choosing PERMANENT The CLV490 operates with the Sensor switching input as an external trigge...

Page 49: ...ure the object distance see also assignment Table 5 26 Page 5 24 It is advisable to mount these distance sensors opposite the direction of motion of the conveyor belt at approx 100 mm 3 94 in in front of the read ing pulse sensor 3 Connect the distance sensors to the IN 0 IN 4 switching inputs on the CLV490 via the CDB420 or CDM490 Connection Module see Chapter 5 5 7 Connecting the Sensor switchin...

Page 50: ...ice 1 Switch off the power supply to the CDB420 or CDM490 Connection Module 2 Undo the screws for the cable connections on the CLV490 and disconnect the cables With mounted external parameter memory optional Undo both screws and remove the cover 3 Unscrew the CLV490 from the mounting device When removing the device from service for the last time please dispose of it in an environmentally friendly ...

Page 51: ... 1 x plug 1 x socket Operating voltage 18 to 30 V DC Enclosure rating max IP 65 5 2 3 CDM490 0001 Connecting one CLV490 1 x 15 pin D Sub HD plug 1 x socket 6 x cable gland Operating voltage 18 to 30 V DC Enclosure rating max IP 65 5 2 4 CLV490 with heater 35 to 35 C 31 to 95 F CDM490 0001 Connecting one CLV490 1 x 15 pin D Sub HD plug 1 x socket 6 x cable gland Operating voltage 24 V DC 20 10 Encl...

Page 52: ...supply suitable for track chain use 1 x no 2033127 15 m 49 2 ft Connector cover IP 65 with parameter memory to 15 pin plug and cable with open end power supply suitable for track chain use CDM490 1 x no 2030065 or 3 m 3 84 ft Connector cover IP 65 with parameter memory to 15 pin plug and 15 pin socket as well as cable with open end power supply suitable for track chain use 1 x no 2031034 or 10 m 3...

Page 53: ... a standard HTML browser e g Internet ExplorerTM Connecting the CLV490 to the CDB420 a CLV490 without heater The following connection cables with connector cover for the CLV490 can be used No 2027046 3 m 3 84 ft or no 2030023 3 m 3 84 ft The cables can be extended to 10 m 32 8 ft auxiliary interface RS 232 Fig 5 1 Block diagram Connection of the CLV490 to the CDB420 connection module Aux Result 1 ...

Page 54: ...ws the pin assignments of the 15 pin plug and the open cable ends on the side of the CDB420 W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 1...

Page 55: ...er no 8010005 German English Note Diagrams showing you how to connect the CDM490 Connection Module are also available in the CLV Connect PC program This software is available on the Manuals Software CD ROM which is included in the scope of delivery of the CLV490 The software can also Fig 5 2 Block diagram Connection of the CLV490 to the CDM490 connection module Aux CDM490 connection module CLV490 ...

Page 56: ...les with open ends on the side of the power pack are available a CLV490 without heater The following connection cables without connector cover for the CLV490 can be used No 2020303 3 m 3 84 ft and no 2020264 3 m 3 84 ft Pin assignment identical to device connection of the CLV490 The cables can be extended to 10 m 32 8 ft auxiliary interface RS 232 The following connection cables with connector cov...

Page 57: ...ng output variable function 11 IN 3 Switching input variable function 12 IN 4 Switching input variable function 13 I2C SDA I2C Bus for external parameter memory 14 I2C SCL I2C Bus for external parameter memory 15 Result 4 Switching output variable function Housing Shield 1 Pin 1 is jumpered with Pin 1 of the Host Term connection in the CLV490 Table 5 4 Pin assignment of the 15 pin D Sub HD I O soc...

Page 58: ...W WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y C...

Page 59: ...gnment 15 pin D Sub HD socket of the cable no 2020307 W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW ...

Page 60: ...no 2033127 W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW...

Page 61: ...ignment 15 pin D Sub HD socket of the cable no 2030065 no 2031034 W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW...

Page 62: ... TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y...

Page 63: ...C SCL 14 white yellow Result 4 15 yellow brown Shield Housing orange Table 5 14 Pin assignment 15 pin D Sub HD plug wire colors of cable no 2020264 W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM ...

Page 64: ...14 Result 4 yellow brown 15 Shield orange Housing Table 5 16 Wire colors of cable no 2020981 cable 2 I O connection W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 10...

Page 65: ... 5 Table 5 18 Wire colors of cable no 2021267 cable 2 connection for power supply W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW...

Page 66: ...st Type Voltage Scanning method Heater Power consumption1 Connection module CLV490 0010 2010 6010 CLV490 1010 3010 7010 18 to 30 V DC 18 to 30 V DC Line scanner Line scanner with oscillating mirror No No 11 W typ max 16 W 13 W typ max 18 W CDB420 or CDM490 CLV490 0011 2011 6011 CLV490 1011 3011 7011 24 V DC 20 10 Line scanner Line scanner with oscillating mirror Yes Yes 75 W typ max 90 W 75 W typ ...

Page 67: ...W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y C...

Page 68: ... cable with open end through one of the cable glands and connect it to the screw terminals 3 4 and 6 or 1 Connect the connector cover of the cable no 2020307 no 2030065 or no 2031034 to the Host Term and I O connections on the CLV490 and secure it tightly 2 Connect the free 15 pin cable connections to the corresponding connections on the CDM490 Connection Module and secure them tightly For the cab...

Page 69: ... Page 5 14 For the cable no 2021267 connect the power supply to the red wire Pin 1 VS and the black wire Pin 5 GND of cable 2 See also Table 5 18 Page 5 15 The CLV490 is connected to the supply voltage W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM ...

Page 70: ... none timeout 50 ms Table 5 22 Communication parameters for the host interface default setting W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WW...

Page 71: ...Unlike the host interface the auxiliary interface has a permanent data format and a fixed data transfer rate Fig 5 4 shows how the auxiliary interface is connected The cable length should not be more than 10 m 32 8 ft 1 Switch off the PC and power supply to the CDB420 or CDM490 Connection Module 2 Connect the PC to the internal 9 pin Aux plug on the Connection Module To do so use a 3 core RS 232 d...

Page 72: ...S CLV VS 18 to 30 V DC for CLV490 without heater 24 V DC 20 10 for CLV490 with heater Switch PNP sensor Switching mode Current at the input starts the reading interval on the CLV490 default active high debouncing 20 to 30 ms standard Properties optodecoupled non interchangeable can be connected to PNP output on a sensor Electrical values Low 30 V VI 2 V High 7 V VI 13 V Table 5 23 Characteristic d...

Page 73: ...e characteristic data for these inputs Table 5 26 shows the input combinations based on the distance configurations The interaction of the switching input functions is shown in Table 5 27 Page 5 25 Note In the CDB420 Connection Module only the signals of the Sensor and IN 0 switching inputs can be connected using the terminal strips Fig 5 6 Connections of the IN 0 to IN 4 switching inputs IN X IN ...

Page 74: ... 0 1 N 6 DC 6 DC 3 0 0 1 1 0 N 7 DC 7 DC 3 0 0 1 1 1 N 8 DC 8 DC 3 0 1 0 0 0 N 9 DC 8 DC 2 0 1 0 0 1 N 10 DC 8 DC 2 0 1 0 1 0 N 11 DC 8 DC 2 0 1 0 1 1 N 12 DC 8 DC 2 0 1 1 0 0 N 13 DC 8 DC 2 0 1 1 0 1 N 14 DC 8 DC 2 0 1 1 1 0 N 15 DC 8 DC 2 0 1 1 1 1 N 16 DC 8 DC 2 1 0 0 0 0 N 17 DC 8 DC 1 1 0 0 0 1 N 18 DC 8 DC 1 1 0 0 1 0 N 19 DC 8 DC 1 1 0 0 1 1 N 20 DC 8 DC 1 Table 5 26 Dynamic focus control s...

Page 75: ...he focus position IN 3 triggers the one shot IN 4 receives increment signals One shot End of reading interval IN 0 to IN 2 switch the focus position IN 3 triggers the one shot IN 4 triggers the end of reading interval 1 depending on the assignment table Table 5 27 Combination of the functions of the IN 0 to IN 4 switching inputs Switching inputs Content Assignment Table Distance Config 2 Logic sta...

Page 76: ...g with respect to the supply voltage VS Properties The current in the event of a short circuit is limited to 0 7 A Function assignment default Result 1 Device Ready static polarity not inverted Result 2 Good Read 100 ms polarity not inverted Result 3 No Ready 100 ms polarity not inverted Result 4 Match 1 100 ms polarity not inverted Electrical values 0 V VO 30 V Guaranteed VO VS 1 3 V with I0 100 ...

Page 77: ...Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW...

Page 78: ...M TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM ...

Page 79: ...lbar The PRINT FILE dialog box is displayed 4 If desired a comment can be entered in the input field for the header of the printout Confirm the entry with OK The PRINT dialog box for configuring the printer then is displayed 5 Make the appropriate entries in the dialog box and confirm these with OK CLV Setup prints out the complete set of default settings in the form of a table The header contains...

Page 80: ...nfo Separator and Error string Error string NOREAD Output sorting In accordance with reading angle Output time Read result end of the read interval Code Info Separator after code Test string Not activated Auxiliary interface RS 232 9 600 bd 8 data bits no parity 1 stop bit values cannot be changed Function Reading diagnosis Table 6 1 Extract Default parameter settings of the line scanner CLV490 00...

Page 81: ...an line around the position CW 50 with a frequency of 1 Hz and an oscillating amplitude of 20 40 CW 50 CW correspond to a deflection angle below 105 4 Start the reading pulse block the light path of the photoelectric switch or close the switch The Sensor LED lights up The CLV490 switches the laser diode on and the red scan line appears 5 Present the bar code pattern Fig 6 1 Page 6 4 to the CLV490 ...

Page 82: ... T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y CO...

Page 83: ... 3 6 all parameters of one tab or one dialog box Upload parameters of this view from the CLV490 s memory RAM Download Changes made to the current parameter set in CLV Setup do not take effect until the parameter set has been transferred to the CLV490 CLV Setup always sends a copy of the complete parameter set to the CLV490 i e all of the existing parameter values in the CLV490 are overwritten The ...

Page 84: ...then instructs the CLV490 to copy the new parameter set to the external memory The Device Ready LED lights up again The internal and external parameter sets are now identical See also Chapter 10 3 5 Adjusting the parameter set in the external parameter memory connector cover after it has been downloaded to the CLV490 Page 10 37 Saving the parameter set in CLV Setup 1 To save the modified parameter...

Page 85: ...d to set the following Type of active decoder SMART and or standard decoder Evaluation routines for individual code types Number of identical reads multiple reads Minimum and maximum number of bar codes to be read output Start Stop recognition mode Activation of the comparison of the reading angle for the separation of identical bar codes Special parameters of the SMART decoder e g for OTS mode Re...

Page 86: ...rror This tab is used to set the following Operating mode of the oscillating mirror Oscillating frequency Angle of deflection oscillating amplitude Start of oscillating mode Trigger source for One Shot Fieldbus Gateway This tab and additional dialog boxes are used to set the following Data interface of the CLV490 to be connected to the gateway in the CDM490 Type of fieldbus Special fieldbus parame...

Page 87: ...uxiliary interface k Configuring the source of the parameter set for starting up only with external parameter memory When the CLV490 is switched on for the first time it is started with the factory default settings The following parameters must then be set W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM ...

Page 88: ...n must also be parameterized scanner position and angular position Note In the case of the line scanner with oscillating mirror the active deflection range of the oscillating mirror can also be restricted CW value a Parameterizing reading area Fig 6 2 Narrowing the reading space using limit values Reading space Reading angle limits W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW...

Page 89: ...efine reading angle limitations and or Ö READING CONFIGURATION tab Ö READING AREA section Ö READING ANGLE LIMITS Ö DISTANCE CONFIGURATION button Ö DISTANCE CONFIGURATION tab configuration 1 Minimum RA and Maximum RA Oscillating mirror additionally Oscillating mirror amplitude CW Define reading space Ö READING AREA section Ö READING AREA Ö READING SPACE PARAMETERS button Right edge of conveyor Y 1 ...

Page 90: ...ined autofocus area in order to improve the evaluation of the current distance profile When doing so the CLV490 adjusts among other things the measured background by 100 mm 3 9 in in its direction to compensate any measurement inaccuracies The default background at a distance of 2 200 mm 86 7 in is used in all other cases and if necessary the autofocus area is limited by means of the appropriate p...

Page 91: ...etting Ö AUTOFOCUS LIMITS PARAMETERS button Ö AUTOFOCUS LIMITATION section Min and max value Ö SCAN ANGLE LIMITATION section Min and max value Oscillating mirror Ö additionally OSCILLATING ANGLE LIMITATION section Min and max value 1 Typical for reading from above The focus position is located slightly above the smallest object In this way if the CLV490 is mounted with its reading window opposite ...

Page 92: ...ine the actual background profile with focus level points Ö Menu CLV490 Ö BACKGROUND ANALYSIS Analysis Autofocus 4 Select focus position switchover refered to the start of the reading interval Ö READING CONFIGURATION tab Ö FOCUS CONTROL section Ö INPUTS SERIAL AUTOFOCUS immediate or synchronous default setting or latched 2 The CLV490 displays the taught in background with the internal correction o...

Page 93: ...bject Min and max number of codes required optional not required Table 6 7 Configuring the autofocus function part 2 Fig 6 3 Narrowing the autofocus range using limit values Autofocus space Scan angle limitation Result Autofocus area W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WW...

Page 94: ... for all valid distance configurations proceed as described in Table 6 4 Page 6 11 reading angle limits 2 Select focus position switchover refered to the start of the reading interval Ö READING CONFIGURATION tab Ö FOCUS CONTROL sections Ö INPUTS SERIAL AUTOFOCUS immediate or synchronous default setting or latched special application 3 INPUTS SERIAL trigger source select function for IN 3 and IN 4 ...

Page 95: ...Shot and trigger source IN 3 or IN 4 Choose function for switching input IN 3 or IN 4 Ö DEVICE CONFIGURATION tab Ö ASSIGNMENT OF INPUTS Ö IN 3 One Shot or Ö IN 4 One Shot Ö see also Table 5 27 Page 5 25 7 Choose activity of oscillating mode Oscillating with Ö OSCILLATING MIRROR tab Ö OSCILLATING MIRROR ACITVE section Continuous or during reading interval Table 6 9 Guide Configuring oscillating mir...

Page 96: ...ode when a bar code is read from above Fig 6 4 Oscillating mirror Oscillating with fixed amplitude mode 0 0 Constant oscillating frequency Scan line density depending on object height W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW...

Page 97: ...for One Shot IN 3 or IN 4 switching input Command string via serial interface Start of the reading interval Fig 6 5 Oscillating mirror Oscillating with variable amplitude mode 0 0 1 Constant oscillating frequency Scan line density equal independant of object height Limitation of the deflection range CW value W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 1...

Page 98: ... COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW ...

Page 99: ...See Page A Stand alone Start stop mode One object in reading field per reading interval reading one side Tracking mode controlled by increment Max 10 objects in reading field per reading interval reading one side with internal object tracking 6 21 6 27 B Used in Omni Portal System arrangement with OTS400 and other CLVs Start stop modes One object in reading field per reading interval CLV490 involv...

Page 100: ...reading trigger for start stopp mode in stand alone configuration W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW...

Page 101: ...ing the reading trigger for start stopp mode in stand alone configuration contd W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW W...

Page 102: ... laser timeout function defined switching off of laser diode due to too long active reading gate available in this trigger mode Action Settings in CLV Setup Table 6 11 Guide Parameterizing the reading trigger for start stopp mode in stand alone configuration contd W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 1...

Page 103: ...r Immediate or End of Label Ö Using End of label READING TRIGGER PARAMETERS button Ö END OF LABEL FREE RUNNING section Timeout Note No laser timeout function defined switching off of laser diode due to too long active reading gate available in this trigger mode Action Settings in CLV Setup Table 6 11 Guide Parameterizing the reading trigger for start stopp mode in stand alone configuration contd W...

Page 104: ...ject width when the object leaves the reading field end of reading gate is 50 mm 1 97 in fixed The object width here is not dependent on the distance between the object distance and the CLV490 After an active reading gate the pause interval must be at least 70 ms If the parameterized pause interval is any shorter the CLV490 searches for objects continuously with its laser diode permanently switche...

Page 105: ...b Ö INTERNAL TRACKING Section active Ö DISTANCE PER ENCODER PULSE Section Value according to encoder resolution Ö TRACKING PARAMETERS button Ö RELEASE POINTS Section Focus release point Object release point End of reading field Output data Ö LABEL ASSIGNMENT TOLERANCE Section Automatic default setting or Fix Tolerance value Ö READING CONFIGURATION tab Ö AUTOFOCUS PARAMETERS button Ö AUTOFOCUS PARA...

Page 106: ...cus list The reading result for an object is not output until the object has left the object release point 1 Parameterize internal object tracking contd Ö DEVICE CONFIGURATION tab Ö ASSIGNMENT OF INPUTS section Ö IN 4 Conveyor increment Note Connect external incremental encoder to IN 4 switching input 2 Define scanner position referred to the reading field Ö DEVICE CONFIGURATION tab Ö SCANNER POSI...

Page 107: ...ard Trigger or Single character Ö Using single character start and stop characters Ö Echo on off Table 6 13 Guide Parameterizing the reading mode for tracking mode in stand alone configuration W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 10...

Page 108: ...separate bar codes of the same type with identical contents connect an incremental encoder and activate the Seperate codes dependent on reading angle function See also Table 6 24 Page 6 36 Parameterizing focus control in the CLV490 Action Settings in CLV Setup Use distance information of OTC400 master or other CLV or Ö READING CONFIGURATION tab Ö FOCUS CONTROL section OTS height information Select...

Page 109: ...OINTS section Object release point End of reading field Output data 0 mm Control box Master slave via OTC active 2 Forwarding reading results to the CAN interface Ö HOST INTERFACE tab Ö DESTINATION OF RESULT DATA STRINGS section CAN interface 3 Parameterize CAN interface Ö CAN INTERFACE tab Ö CAN INTERFACE FUNCTION section OTS slave Ö CAN DATA RATE section 500 kBit s Table 6 16 Guide Parameterizin...

Page 110: ...COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y...

Page 111: ...ee Chapter e Parameterizing oscillation mirror functions optional Page 6 17 Configuring no of bar codes to be read see Chapter h Parameterizing the evaluation characteristics Page 6 36 Note To separate bar codes of the same type with identical contents connect an incremental encoder and activate the Seperate codes dependent on reading angle function See also Table 6 24 Page 6 36 Parameterizing foc...

Page 112: ...0 3 Define release points Ö DEVICE CONFIGURATION tab Ö TRACKING PARAMETERS button Ö RELEASE POINTS section Focus release point value Object release point End of reading field Output data value 4 Define label assignment tolerance for object gaps Ö DEVICE CONFIGURATION tab Ö TRACKING PARAMETERS button Ö LABEL ASSIGNMENT TOLERANCE section Automatic or Fixed Tolerance value Table 6 20 Guide Parameteri...

Page 113: ...Parameterizing slave mode in the CLV490 for object tracking mode with OTC400 Action Settings in CLV Setup Pameterize operation mode in the OTC400 master Ö DEVICE CONFIGURATION tab Ö READING TRIGGER PARAMETERS button Ö OPERATING MODE section Increment controlled Tracking Table 6 22 Guide Parameterizing tracking mode in the OTC400 W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 10...

Page 114: ...entical Ö CODE CONFIGURATION tab Ö CODE POSITION section Activate Seperate codes dependent on reading angle Min distance between labels Ö NUMBER OF CODES section Minimum Maximum Ö CODE CONFIGURATION tab Ö CODE POSITION section Activate Seperate codes dependent on reading angle Min distance between labels Ö NUMBER OF CODES section Minimum Maximum Ö DEVICE CONFIGURATION tab Ö SCANNER POSITION PARAME...

Page 115: ...ary parameterize activate test string Ö DATA STRINGS tab Ö TEST STRING section Parameterize special functions Ö DATA STRINGS tab Ö SPECIALS button Output external data string as reading result Ö DATA STRINGS tab Ö EXTERNAL DATA STRING PARAMETERS button AUXILIARY INTERFACE tab DEVICE CONFIGURATION tab Ö START WITH section i Parameterizing the output characteristics j Parameterizing the auxiliary in...

Page 116: ...he Reading Diagnosis mode for this purpose This mode is selected for the default setting The reading result of the auxiliary interface has a fixed invariable format The Reading mode can be called up by choosing VIEW in the menu bar or via the Terminal Emulator Line scanner with oscillating mirror In the Reading mode the CLV490 deflects by default the scan line about the position CW 50 at a frequen...

Page 117: ...he CODE CONFIGURATION tab in the NUMBER OF CODES section The reading result of the host interface can also be displayed Chapter 6 5 10 Monitor Host Interface Page 6 54 describes the procedure for this and the structure of the reading result in the default setting Fig 6 7 CLV Setup Displaying the reading result of the termianl interface in the Terminal Emulator W 1 WW 100Y C WWW 100Y COM T WWW 100Y...

Page 118: ... interval ms MG Temporal mean value of the identification quality n Number of codes detected AK No of the distance configuration used1 2nd line no code No bar codes found 1 not relevant for autofocus function W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 10...

Page 119: ...he Terminal Emulator of CLV Setup The Result 1 to Result 4 switching outputs do not become live in the Percentage evaluation mode The standard decoder has to be set temporarily for the percentage evaluation The Percentage evaluation mode can be called up by choosing VIEW in the menu bar as a device function via CLV490 interactively or via the Terminal Emulator Note Autofocus mode If the CLV490 ope...

Page 120: ...e configuration that corresponds to the reading distance of the object default setting no 1 focus position F1 1 200 mm 47 3 in 7 Confirm the dialog box with OK The Device Ready LED is extinguished The CLV490 initiates the percentage evaluation and outputs the reading results continuously An example shows Fig 6 10 Fig 6 10 CLV Setup Displaying the percentage evaluation in the Terminal Emulator W 1 ...

Page 121: ...illating mode default setting oscillating with a fixed amplitude the CLV490 shuts of oscillation and positions the scan line under the angle CW 50 corresponds to an angle of deflection below 105 This position cannot be altered In One Shot mode the CLV490 positions the scan line under the angle CW 50 In Fixed Position mode the scan line s selected position remains unchanged 1 Click in the toolbar T...

Page 122: ...IONS window opens Choose BACKGROUND TEACH IN in the EXECUTE menu The Device Ready LED extinguishes The CLV490 then scans its background and learns the ambient background so that it can create a suitable distance profile The CLV490 outputs a message once the teach in procedure has been successfully completed see Fig 6 11 The CLV490 has then learned the ambient background Fig 6 11 CLV Setup Dialog w...

Page 123: ...hifts the edges of the measured profile toward the center by 2 angular elements If no background has been taught in the CLV490 uses the default background 2 200 mm 86 7 in across the entire distance profile Fig 6 12 CLV Setup Display of th learned background W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y CO...

Page 124: ...sition mode the scan line s selected position remains unchanged The CLV490 blanks the scan line alternately as of the set value for RAmin and as of the set value for RAmax Fig 6 13 shows an example of this The switchover is made continuously at intervals of 1 second The part of the scan line that remains active for the reading procedure is the section between RAmin and RAmax Example Default settin...

Page 125: ...e gradient of the current detected background current distance profile the background which was corrected via parameterizing Background Teach in and the points in the distance profile focused on by the CLV490 The object distance measurement must be activated for this default setting Click or choose CLV490 BACKGROUND ANALYSIS in the menu bar The BACKGROUND ANALYSIS dialog box is displayed and shows...

Page 126: ...orded After the monitor is called up the display is started by the next data output from the CLV490 The display function in CLV490 Setup can be used for troubleshooting when starting up or when malfunctions occur during operation as it supplies a convenient overview of the system condition at each moment The function itself has no effect on the CLV490 apart from the temporary change of the auxilia...

Page 127: ...o cancel the display click CLOSE in the I O MONITORING dialog box and exit the SIGNAL CHOICE dialog box by clicking CLOSE or Click EXIT in the I O MONITORING dialog box CLV Setup resets the operating mode of the auxiliary interface to its original function This also applies when the SIGNAL CHOICE dialog box is exited with CLOSE without having started the I O Monitor Fig 6 15 CLV Setup Selection of...

Page 128: ...STOP button CLV Setup cancels the continuous display in the plot diagram and the fields but continues to record in the background A small table for displaying measured values appears Fig 6 16 CLV Setup Example of output in the I O Monitoring dialog box W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW...

Page 129: ...diagram Two measurement cursors are available for this purpose They are activated deactivated with the right mouse button 1 Place the mouse pointer over the plot diagram and press the right mouse button The first measurement cursor appears 2 Place the measurement cursor on an edge of one of the signals The corresponding time and the increment status of the first event are displayed in the output f...

Page 130: ...itions Any enlargements of areas of the plot diagram are undone W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 0...

Page 131: ...00Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW ...

Page 132: ... INTERFACE 2 2 Perform a download to the CLV490 To do so click the desired option in the list again with the right mouse button and choose DOWNLOAD PARAMETER in the context menu CLV Setup copies the parameter to the CLV490 temporarily The auxiliary interface then operates in the choosed Monitor Host Interface mode until the CLV490 is switched off again Note On good read the CLV490 only outputs the...

Page 133: ... one bar code On No Read Character string NOREAD The Header Code Info Separator Splitter und Terminator blocks are blank Fig 6 18 CLV Setup Displaying the reading result of the host interface in the Terminal Emulator with direction identifier at the beginning in this case O Output W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW ...

Page 134: ... detail 6 5 12 Code statistics for RDT400 Function of the auxiliary interface The CLV490 outputs a data string with statistic information of the reading situation in this mode For an deailed description of the functions and applications of the Remote Diagnostic Tools RDT 400 see the RDT400 Operating Instructions no 8009385 English edition Code statistics for RDT400 is activated via the AUXILIARY I...

Page 135: ...90 without external parameter memory Page 8 2 lists the error keys together with the associated corrective measures Fig 6 19 CLV Setup Displaying the self test result in the Terminal Emulator W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100...

Page 136: ... TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 1...

Page 137: ...ypes of error a device defect incorrect parameter settings errors during data transmission to the host Chapter 8 3 Error messages Page 8 2 lists the messages with the associated corrective measures Note To call up the most recent error to occur in the CLV490 enter command 2 SF in the command line of the terminal emulator W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM T...

Page 138: ...rm these CLV Setup prints out the current configuration file in the form of a table W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM ...

Page 139: ...ents which cause increased abrasion e g powder Avoid cleaning motions at the reading window which could cause scratches or abrasion Cleaning the reading window Note Electrostatic charges cause dust particles to stick to the reading window This effect can be combated by using anti static SICK synthetic cleaner no 5600006 in combination with a SICK lens cloth no 4003353 Use a clean soft brush to fre...

Page 140: ... Trigger stop optional Trigger start Clean here W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 10...

Page 141: ...100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 10...

Page 142: ...W 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW WWW ...

Page 143: ... is disabled by default The CLV490 displays the diagnosed error as a numeric combination via the auxiliary interface see Table 8 1 Page 8 2 While it is in operation the CLV490 constantly monitors the laser diode and speed of the polygon mirror wheel In addition a watchdog circuit responds to error statuses The CLV490 carries out referencing at regular cycles To do so the laser diode is switched on...

Page 144: ...activate the CAN interface to suppress error numbers above 300 not relevant in stand alone mode To do so upload the parameter set from the CLV490 using CLV Setup choose the CAN INTERFACE tab and deactivate the function in the CAN INTERFACE FUNCTION section Download the parameter set to the CLV490 Table 8 1 Error messages output on the auxiliary interface W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM T...

Page 145: ...current one Repeat the startup procedure If the error is still present after following 4 Remedy 1st and 2nd paragraph contact the SICK Service department 1 The software of the parameter set in the CLV490 is older than that of the parameter set in the external memory print out the parameter set using CLV Setup If necessary display the ID of the unknown errored command group s using the STX 8 ERR ET...

Page 146: ... g during download from CLV Setup 3 The parameter set stored in the external memory is not checked automatically to determine whether it can be read To check the parameter set switch off the power supply to the CLV490 briefly and monitor the Device Ready LED as described under 1 LED behavior Meaning Possible cause Remedy Table 8 2 LED error messages for access to the external parameter memory conn...

Page 147: ... external para meter memory or overwrite the current one 4 error no external para meter memory connected internal parameters loaded Error type 102 Start option START WITH EX TERNAL PARAMETERS The CLV490 has not loaded the external parameter set Instead it has loaded the in ternal parameter set to its RAM Start option START WITH COPY INTERN EXTERN The CLV490 was not able to copy the internal parame...

Page 148: ...e of the parameter set in the CLV490 is newer than that of the parameter set in the external memory all of the new parameters in the CLV490 are set to the default values If these parameters are necessary edit the values in the relevant tabs in CLV Setup and download them to the CLV490 and the external memory Message Meaning Possible cause Remedy Table 8 3 Messages for problems accessing the extern...

Page 149: ...ctive match code s The scanned object does not have a bar code that matches the specified match code A The CHECK MAX NUMBER OF CODES function is active The number of valid bar codes detected by the CLV490 in Reading mode exceeds that specified under NUMBER OF CODES MAXIMUM It repeatedly outputs the defined error string until the number specified under NUMBER OF CODES MINIMUM is reached One object ...

Page 150: ...WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW...

Page 151: ...Chapter 6 5 1 Reading mode standard operating mode Page 6 38 Terminate reading pulse Check the reading pulse function Supply new pulse See Table 6 23 Page 6 36 Table 8 5 Troubleshooting restoring operation Reading mode W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M...

Page 152: ...CONFIGURATION tab click the READING TRIGGER PARAMETERS button DEBOUNCING SENSOR section Time controlled selected value too high Track controlled incremental encoder connected to IN 4 switching input Align sensor Check functioning Install reading pulse sensor in front of the CLV490 in conveying direction See also Chapter 4 4 2 Mounting the external rea ding pulse sensor Page 4 11 Table 8 6 Troubles...

Page 153: ...ace parameterized in the CLV490 In the CLV Setup program choose the DEVICE CONFIGURATION tab READING TRIG GER SOURCE section is object polling selected In the CLV Setup program choose the DEVICE CONFIGURATION tab click the OBJECT POLLING PARAMETERS button POLLING PROPERTIES section are the cor rect values selected OBJECT DETECT SPACE section are the cor rect values selected If necessary are the co...

Page 154: ...al en coder parameterized in the CLV490 No conveyor motion CLV490 does not receive incremental signals Laser timeout exceeded Connect incremental encoder to the IN4 switching input Check wiring Fig 5 6 Page 5 23 Check the output signal of the incremental encoder Choose the DEVICE CONFIGURATION tab ASSIGNMENT OF INPUTS section IN 4 Conveyor increment selected Insert jumper between pin 5 and pin 15 ...

Page 155: ...f the reading field incorrectly connected to OTC400 or switching input incorrectly parameterized Incorrect operation mode selected in the OTC400 In the CLV Setup program choose the DEVICE CONFIGURATION tab READING TRIG GER SOURCE section OTS trigger mode selected Check CAN INTERFACE tab CAN INTERFACE FUNCTION section OTS Slave as well as data transfer rate selected in accor dance to OTC400 Check c...

Page 156: ...oose the READING CONFIGURATION tab click the AU TOFOCUS PARAMETERS respectively DISTANCE CONFIGURATION button Are the min and max reading angle values correct Check with SHOW RA LIMITS See Chapter 6 5 5 Show RA limits Page 6 46 In the CLV Setup program choose the READING CONFIGURATION tab READING AREA section READING AREA option click the READING SPACE PARAMETERS button are the values for reading ...

Page 157: ...e the CLV Setup program to check the host command strings choose AUXI LIARY INTERFACE tab Choose MONITOR HOST INTERFACE function See Chapter 6 5 10 Monitor Host Interface Page 6 54 Download temporarily to CLV490 c Trigger source Timer Check switchover time referred to the start of reading interval d Line scanner with oscillating mirror Optional Oscillating Mirror Extrema se lected Malfunction Poss...

Page 158: ...RA METERS section START STOP RATIO is Auto selected Perform read with reference code 2 The CLV490 is not transferring any rea ding results to the host Reading pulse is not functioning correctly Wiring fault in data connection Voltage level incorrect Host interface in CLV490 parameterized incorrectly See Chapter 8 5 2 Malfunctions in Read ing mode reading trigger errors Page 8 10 Check wiring as sh...

Page 159: ...TERS button are the values correct Is the object release point of CLV490 within the limits of the object re lease point of OTC400 3 OTS Reading mode Tracking OTC400 not sending any reading results to the host If an incremental encoder is connected the sensor is transferring an incorrect conveyor speed to the arrangement As a result the OTC400 cannot correctly as sign bar codes to the objects If an...

Page 160: ...C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 10...

Page 161: ...hot function cannot be triggered sensor correctly connected to the IN 3 or IN 4 switching input Trigger source incorrectly parameterized IN 3 or IN 4 switching input has not been assigned this function In the CLV Setup program choose the OSCILLATING MIRROR tab Is one shot selected Choose DEVICE CONFIGURATION tab ASSIGNMENT FOR INPUTS section IN 3 or IN 4 is trigger One Shot selected Table 8 11 Tro...

Page 162: ... 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW...

Page 163: ...ol CAN Scanner Network Data transmission rate 20 kbit s to 1 Mbit s Auxiliary data interface RS 232 9 600 bd 8 data bits no parity 1 stop bit fixed output format Switching inputs 6 Sensor IN 0 to IN 4 optodecoupled Vimax 30 V non interchangeable can be connected to PNP outputs Sensor reading pulse max internal delay 30 ms reduced max 2 to 6 ms IN 0 to IN 4 focus position switching IN 3 and IN 4 se...

Page 164: ... variable or fixed One Shot1 Oscillating frequency 0 2 to 4 Hz Max angle of deflection max 20 40 CW set with software Reading ranges see Page 10 9 see Page 10 21 see Page 10 31 Deflection ranges see Page 10 15 see Page 10 26 see Page 10 33 Operating voltage power consumption 18 to 30 V DC typically 13 W max 18 W SELV respectively PELV pursuant to IEC 60364 4 41 2005 Weight approx 2 2 kg approx 4 8...

Page 165: ... voltage 24 V DC 20 10 typically 75 W max 100 W SELV respectively PELV pursuant to IEC 60364 4 41 2005 Required cross section min 0 75 mm2 20 AWG for power supply Weight approx 2 2 kg approx 4 84 lb Ambient operating storage temperature 35 to 35 C 20 to 70 C 31 to 95 F 4 to 158 F Table 9 4 Technical specifications of the CLV490 1011 3011 7011 W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y C...

Page 166: ...M TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100...

Page 167: ... TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y...

Page 168: ...WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW WW...

Page 169: ...nt ratio 90 Tilt 45 Ambient light 2 000 lx Good Read rate 75 Table 10 1 Reading conditions for specification diagrams W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW ...

Page 170: ...DOF for 0 50 mm 50 10 13 CLV490 1010 1011 Standard density L s with osci mirror Characteristics field scanning frequency 10 14 CLV490 1010 1011 Standard density L s with osci mirror Deflection range 10 15 CLV490 3010 3011 High density L s with osci mirror Reading field height resolution as a function of reading distance 10 21 CLV490 3010 3011 High density L s with osci mirror Min and max reading d...

Page 171: ...0Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100...

Page 172: ... TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM ...

Page 173: ... WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 1...

Page 174: ... WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 1...

Page 175: ... WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 1...

Page 176: ...100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100...

Page 177: ...W WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW...

Page 178: ...W 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W...

Page 179: ...Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y...

Page 180: ...0Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100...

Page 181: ...0Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100...

Page 182: ... COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y CO...

Page 183: ... TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y...

Page 184: ...COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y C...

Page 185: ...100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 10...

Page 186: ... TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM ...

Page 187: ...W WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW ...

Page 188: ...W WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W...

Page 189: ...0Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100...

Page 190: ...COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y C...

Page 191: ...W 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W...

Page 192: ...Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y...

Page 193: ...COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 1...

Page 194: ... WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y CO...

Page 195: ... 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW ...

Page 196: ...0Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 1...

Page 197: ...0Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 1...

Page 198: ...W WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W...

Page 199: ... WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM T...

Page 200: ...00Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 10...

Page 201: ...WW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM ...

Page 202: ... socket Pin assignment see Chapter 5 3 Connector pin assignment Page 5 7 Without heater 3 m 9 84 ft CLV490 to CDM490 2020981 Connector cover two connection cables with open ends Pin assignment see Chapter 5 3 Connector pin assignment Page 5 7 Without heater 3 m 9 84 ft CLV490 to non Sick Power pack free wiring 2030065 Connector cover two connection cables with 15 pin D Sub HD connections 1 x plug ...

Page 203: ...the RAM to the CMC400 if write protection is disabled Write Pro tection switch of the CMC400 in top position The Device Ready of the CLV490 blinks 20 times alternately with the Read Result LED then the Device Ready LED ligths up constantly If write protection for the CMC400 is enabled the CLV490 loads the internal parameter set from its in EEPROM into the RAM The Device Ready and Read Result blink...

Page 204: ...default Start with internal parameters When it starts the CLV490 loads the internal parameter set to its RAM The Device Ready LED lights up constantly Since the data is stored permanently it is not lost when the device is switched off Fig 10 33 CLV Setup Device configuration tab with the CLV490 start options W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 1...

Page 205: ...rnal parameter memory connector cover after it has been downloaded to the CLV490 If the CLV490 is started with the START WITH EXTERNAL PARAMETERS option with an external pa rameter memory in the connector cover and if the parameter set is downloaded from CLV Setup to the CLV490 with the permanent storage option CLV Setup asks you whether the new parameter set is also to be copied to the external p...

Page 206: ...ameter set from the external memory 5 Monitor the messages in the Terminal Emulator Table 8 3 Page 8 5 lists the error messages with the appropriate troubleshooting measu res Fig 10 34 CLV Setup dialog box for adjusting the external parameter memory W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WW...

Page 207: ...ry again W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW W...

Page 208: ...ns active constantly The temperature curve inside the housing is shown in Fig 10 35 Fig 10 35 CLV490 with heater temperature curve inside the housing 40 30 20 10 0 10 20 30 40 104 86 68 50 32 14 4 22 40 40 80 Temperature inside housing The temperature enables the operating voltage for the CLV490 internally Time min C F W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW ...

Page 209: ... order no 8010005 Ger man English 10 4 5 Outdoor applications If the CLV490 with integrated heater is used outdoors it should be installed in a protective housing to prevent the front window from being damaged by rain snow or dust The housing also acts as a wind protector W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM ...

Page 210: ...em messages Message Meaning diff SW version of parameters When the CLV490 was started the software version of the para meter set in the external memory was different from that in the CLV490 The parameter set is still transferred external parameters loaded When the CLV490 was started the external parameter set was imported successfully to the RAM internal parameters copied to external memory When t...

Page 211: ...er depending on the operating system you are using for example administrator rights are required to install the software on Windows XP Initial installation User software CLV Setup 1 Shut down all the applications running in Windows 2 Insert the CD ROM into the CD ROM drive 3 If the auto run function is enabled the start page table of contents of the CD ROM is automatically displayed in the your br...

Page 212: ...f the main directory CLV CLV Help will also be entried in the Windows start menu under Programs CLV Setup Restart the PC The Windows DLL files are possibly updated The CLV Setup program the CLV Assistant and the online CLV Setup Help are installed and ready The program logs all of the files that are installed to the install log file This list is used by the uninstaller to remove CLV Setup and must...

Page 213: ... you choo se this deinstallation method make sure that the main directory containing the configuration files scl is not deleted We recommend that you move these files to a different directory and copy them back to the data directory later 1 From the Windows Start menu choose PROGRAMS and the deinstaller for CLV Setup The deinstaller starts and guides you step by step through the deinstallation pro...

Page 214: ...his CLV490 type and displays the default values on the tabs Communication COM 1 9 600 bd 8 data bits 1 stop bit no parity Transmit control character Start STX Stop ETX Receive control character Start STX Stop ETX Unit of measure Metric depending on the selected installation Browser User dependent Language As selected for the installation Company name As entered for the installation User name As en...

Page 215: ...s 1 stop bit no parity 4 Confirm the dialog box with OK CLV Setup attempts to communicate with the CLV490 again If it is successful it displays the CONNECTED status right in the status bar in the bottom of the screen 5 Click in the toolbar CLV Setup then uploads the current parameter set from the RAM of the CLV490 to its database and displays the values on the tabs You can edit the current paramet...

Page 216: ...face parameter display error display field system er rors device specification field and status display for the connection to the CLV490 Fig 10 37 User interface of the CLV Setup software W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y CO...

Page 217: ...er memory in the CDB CDM Connection Module CLV490 only Aligment check to calculate the required setting for angles CLV490 only Background analysis CLV490 only I O monitoring Setting switches for starting the program in the CLVmain ini file Hot keys F keys for important functions using the program without a mouse Starting program with SCL file as argument Macro player for recording and playing a ma...

Page 218: ...be reopened using the VIEW menu 10 6 8 Online help CLV Setup Help The procedure for setting the CLV490 parameters is supported by the online help function which is displayed in an HTML browser such as Internet ExplorerTM You can call up context sensitive help on each parameter as well as a description of its function 1 Press the F1 key The browser is launched automatically and displays the help to...

Page 219: ... default settings from the database 3 Click in the toolbar CLV Setup uploads the problem parameter set from the CLV490 4 Click in the toolbar CLV Setup prints out the problem parameter set when you confirm the dialog box 5 Open the previous configuration file scl for the CLV490 6 Click in the toolbar CLV Setup prints out the parameter set used up to now when you confirm the dialog box 7 Compare th...

Page 220: ...ctory as CLVmain32 exe You can use this method to link CLV Setup to several different configurations on your Windows desktop In this way for example you can prevent CLV Setup from attempting to establish a connection when a CLV490 is not connected 10 6 13 The CLV Assistant The CLV assistant is not suitable for parameterizing the CLV490 W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W...

Page 221: ...ld The CLV490 aborts reading mode The Device Ready LED extinguishes CLV Setup switches the CLV490 into the parameterize mode with a command All commands in parameterize mode begin with 3 3 Enter the desired command in command line 1 and press the Return key The command is sent to the CLV490 The CLV490 answers with an echo if the command was syntactically correct in most ca ses Example The command ...

Page 222: ...note that 3 EEW has to be sent as the last command to ensure that they are permanently transferred to the CLV490 EEPROM W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WW...

Page 223: ...C 150 mm 5 9 in Reading field height lLH 400 mm 15 8 in Scanning frequency f 600 Hz Bar code 100 readable all scans on the code Code window s lLH lC W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM...

Page 224: ...WW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y C...

Page 225: ...CW s Enter ϕ symmetrically to CW 50 Scanning direction is vertical to drawing plane Specified values hS h0 α 45 better α 30 Set max deflection angle 20 Determine distances through measurement x1 Distance at Start Phase 1 x2 Distance at Start Phase 2 During the period t in which the object moves from x1 to x2 the oscillating mirror must also pass through the angle ϕ W 1 WW 100Y C WWW 100Y COM T WWW...

Page 226: ...l incremental encoder or the internal INC timer so that the bar codes can be distinguished from one another Rule of thumb the blank zone should surround the bar code completely CODE CONFIGURATION tab due to the function SHORT CAPTURE AREAS under SMART PARAMETER smaller code distances as described above are possible depending on application W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM ...

Page 227: ...eaved Codabar Check digit always integrated in printed bar code with EAN UPC Code 128 Code 93 EAN 128 suppressed automatically when the CLV490 read result is output 2 With only few exceptions each printed character that has to be decoded corresponds to an ASCII character With Code 39 extended Code 93 Code 128 and EAN 128 the number of characters in the data string of the CLV490 can be larger than ...

Page 228: ...sed e g no 2014054 These operating instructions 10 10 2 Purpose of this discussion To make important clarifications To indicate the fitting location of the CLV490 To point out the parameters to be set in the CLV Setup user interface 10 10 3 Instructions for solution step by step Determine the reading range and CLV490 s installation height over the conveyor belt Determine the CLV490 s distance meas...

Page 229: ...e scan line position on the package with the smallest height 4 Connect the CLV490 to the CDB420 or CDM490 connection module see Chapter 5 2 3 Connections cables for the CDB420 Connection Modules Page 5 3 respectively Chapter 5 2 4 Connections cables for the CDM490 Connection Module Page 5 5 Fig 10 44 Parameterization example prepare a sketch of the reading situation Y1 Y2 Z1 10 Z2 550 200 300 700 ...

Page 230: ...en opens Fig 10 46 Set the following parameters Preference of focus distance Fix focus position 1 200 mm 47 3 in approx 100 mm 3 9 in above the packet with the smallest height Fig 10 45 Parameterization example settings on the Reading Configuration tab W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW...

Page 231: ...100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 10...

Page 232: ...Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM ...

Page 233: ...COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 1...

Page 234: ...s on the Device Configuration tab W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW ...

Page 235: ...W 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW ...

Page 236: ...M TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM...

Page 237: ...420 or CDM490 connect the PC to the internal 9 pin Aux plug See Chapter 5 5 6 Connecting the PC Page 5 21 2 Start CLV Setup on your PC See Chapter 10 6 3 Starting CLV Setup Page 10 46 3 Choose the AUXILIARY INTERFACE tab 4 Choose the AUXILIARY INPUT option from the drop down list 5 Download the changes to the CLV490 To do so click the AUXILIARY INPUT option again with the right mouse button and ch...

Page 238: ...e has ended the CLV490 sends the data received from the PC to the host via the host interface Fig 10 57 CLV Setup auxiliary input via the Terminal Emulator W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 1...

Page 239: ...e communication parameters and data output data terminator as shown in Table 10 10 Parameter Value Data transmission rate 9 600 bd Data bits 8 Parity None Stop bits 1 Data output format Data terminator e g 1234 CR Table 10 9 Communication parameters on the terminal PC for the auxiliary input Parameter Value Data transmission rate 9 600 bd Data bits 8 Parity No Stop bits 1 Data interface RS 232 Pre...

Page 240: ... C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y C...

Page 241: ...parameter settings if necessary 12 Finally download the tested parameter set to the CLV490 and save it with the PERMA NENT storage option The parameter set is transferred permanently to the replacement device 13 Save the modified parameter set as a new configuration file in CLV Setup Troubleshooting If the software version on the replacement device is older than the version on the old device e g n...

Page 242: ...490 starts See also Chapter 10 3 8 Replacing a CLV490 Page 10 39 Troubleshooting If the software version on the replacement device is older than that of the parameter set in the external memory e g if the replacement device originated from the warehouse the loaded parameter set may contain parameters or parameter values that cannot be interpre ted by the older software In this case the Device Read...

Page 243: ...ring material Fig 10 60 Page 10 83 2022996 Hinge bracket with 2 screws M6 x 12 mm 0 47 in self locking Fig 10 62 Page 10 84 Table 10 12 Accessories mounting accessories Order No Description Design 2032070 Mirror hood for reduction of the required mounting area Using a CLV490 Bar Code Scanner with heater in the hood is not recommend Dimensioned drawing see Fig 10 62 Page 10 84 Table 10 13 Accessori...

Page 244: ...oltage 10 to 30 V DC power consumption 0 5 W without CLV490 polycarbonate housing enclosure rating max IP 651 operating temperature 352 to 40 C 31 to 104 F dimensions 191 9 mm x 166 2 mm x 69 7 mm 7 56 in x 6 55 in x 2 75 in weight approx 870 g 30 7 oz 1 If SICK standard connection cables are used 2 Without any mounting or electrical installation work otherwise 20 C 4 F Table 10 14 Accessories con...

Page 245: ... for bus connection enclosure rating IP 20 on the gateway 5 core terminal strip for connecting 2 digital inputs and 2 digital output connection to the CDM490 via connector operating voltage 18 to 30 V DC via CDM490 power consumption 2 W operating temperature 0 to 40 C 32 to 104 F 1026643 CMF400 1101 as CMF400 1001 but front panel 9 pin D Sub socket for bus connection enclosure rating IP 65 1 simul...

Page 246: ...ion 3 W operating temperature 0 to 40 C 32 to 104 F 6029030 Profibus connector IP 65 for CMF400 1101 6029064 Ethernet patch cable IP 65 1 m 39 4 in für CMF400 3101 Order No Type Description Design Table 10 15 Accessories Extensions for connection modules contd contd W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW...

Page 247: ... 2027046 Connector cover one connection cable dia 6 mm 0 24 in shielded with 15 pin D Sub HD plug Pin assignment see Chapter 5 3 Connector pin assignment Page 5 7 Enclosure rating max IP 65 Required 1 per CLV490 15 x 0 23 mm2 24 AWG 3 m 3 84 ft CLV490 to CDB420 Table 10 16 Accessories Cables and connector covers for CLV490 without heater W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW...

Page 248: ... and Pin 3 TxD crossed 3 x 0 34 mm2 22 AWG 3 m 3 84 ft PC to CDB420 CDM490 6010088 Data cable dia 6 6 mm 0 26 in shielded for connection cables up to 3 m 3 84 ft 15 x 0 09 mm2 28 AWG Cut to size Free wiring Order No Description Wires Length Connection Table 10 16 Accessories Cables and connector covers for CLV490 without heater contd W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W W...

Page 249: ...e 15 x 0 23 mm2 24 AWG 2 x 1 5 mm2 16 AWG 3 m 3 84 ft CLV490 to CDM490 2031034 as 2030065 but longer as 2030065 10 m 32 8 ft as above Table 10 17 Accessories Cables and connector covers for CLV490 with heater W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 10...

Page 250: ... connections Order No Description 2022714 Incremental encoder with friction wheel resolution 10 mm 0 39 in per pulse max 100 KHz operating voltage 18 to 28 V DC operating temperature 0 to 70 C 32 to 158 F With mounting bracket and accessories connection cable 10 m 32 8 ft with M12 socket and open end Table 10 19 Accessories incremental encoder W 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y ...

Page 251: ... 1 WW 100Y C WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW W WWW 100Y COM TW WWW 1 WWW 100Y COM TW WWW 100Y C W WWW 100Y COM TW WWW 100Y COM T TW WWW 100Y COM TW WWW 100Y COM TW M TW WWW 100Y COM TW WWW 100Y COM TW OM TW WWW 100Y COM TW WWW 100Y COM TW COM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y CO...

Page 252: ... COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y CO...

Page 253: ...hernet TCP IP Operating Instructions English Description for installing and setting up configura tion the module in the CDM490 Connection Module 8010971 Cold resistent cable no 2033126 no 2033127 Fitting Instructions German English Description of installing the cable on the CDB420 8010972 Cold resistent cable no 2030065 no 2031034 Fitting Instructions German English Description of installing the c...

Page 254: ...ts and code type to be separated Christmas tree effect Effect caused by limiting the active scan line range reading angle values and oscillating am plitude CW values on the Ö line scanner with oscillating mirror In this way a uniform sharp ly defined window can be created in the reading field for each distance configuration independent of the reading distance CLV Setup PC program that runs on Wind...

Page 255: ... be forwarded in the opposite direction Furthermore this function also allows data received on one of the serial interfaces to be output again straight away on one of the same interfaces echo Application forwarding reading results in pass through mode e g in a master slave network Data output string Structured data telegram in the Ö reading result output by the CLV490 on the Ö host inter face The ...

Page 256: ...control function is event controlled e g by the distance detector or dynamic in the Ö Autofocus function Error messages Messages in Ö plain text or coded 3 digit that are used to identify a malfunction on the CLV490 in Reading mode The messages are output on the auxiliary interface only Excep tion ST 3 device error which is also output on the host interface The error messages can be displayed in t...

Page 257: ...eflection with the maximum oscil lating amplitude optimum oscillating mirror functions are also possible variable deflection per distance configuration Ö One Shot Master slave configuration Special arrangement for connecting up to max 10 SICK bar code scanners in the CAN Scan ner Network to one reading station e g left right read Thanks to the master the entire network appears as one device to the...

Page 258: ...ar codes must be stationary The CLV490 carries out 100 scans and evaluates the reading quality It then outputs the reading results on the Ö auxiliary interface every 2 s together with the Ö reading diagnosis data Plain text Legible form of a CLV490 message The CLV490 outputs special messages in coded form e g the result of the self test is represented as three digits Reading angle RA value Positio...

Page 259: ...ta in one Ö data output string that is generated after the reading pulse has elapsed The reading result on the auxiliary interface has a fixed format content and output format the reading result on the host interface can be configured separately for Good Reads and No Reads Special characters can also be added if necessary Result status output Function of the four Result 1 to Result 4 switching out...

Page 260: ...porarily in the RAM it is lost as soon as the power supply is switched off Parameter sets that are stored permanently are transferred to the EEPROM in the CLV490 and remain active as the current data record when the power supply is switched off The default setting is not affected by this and is stored in a read only memory ROM Switching sequence Focus control function for event controlled switchin...

Page 261: ...LV490 to the PC Ö using the CLV Setup program CLV Setup either transfers a complete copy of the current parameter set from the memory RAM of the CLV490 UPLOAD TO CLV or just the parameter previously processed using the context menu of the right mouse button UPLOAD PARAMETER or all pa rameters of the displayed tab UPLOAD PARAMETERS OF THIS VIEW Displays the current param eter values on the tabs Pre...

Page 262: ...WW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW ...

Page 263: ...zation 6 5 Connecting the PC 5 21 Connection diagrams 5 3 5 5 Connection modules Order specification 10 75 Overview 5 1 Connector cover Function 3 10 Pin assignment 5 7 D Declaration of Conformity 10 94 Decoder SMART decoder 3 6 Standard decoder 3 6 Default settings CLV Setup 10 46 Extract of CLV 6 2 Printing the settings of CLV 6 1 Depth of field DOF Adjusting the radial pattern 3 7 Diagrams 10 1...

Page 264: ...ctive circuits internal 2 3 Replacing the laser warning labels 4 2 User instructions 2 2 Wave length 2 2 Laser timeout Function 2 3 Parameterization 6 36 LEDs Function CLV with ext param memory 3 12 Function CLV without ext param memory 3 11 Parameterization Result 1 LED Read Result 6 37 Position 3 5 Line scanner Dimensional drawing 9 4 Function 3 9 Quick start 6 3 Technical data 9 1 M Malfunction...

Page 265: ... result output 6 42 Start the mode 6 41 Pin assignment of CLV 5 7 Pitch Definition 4 5 Limit values 4 5 Power consumption 2 4 Power up delay Function 5 16 Parametrization 5 17 Product features 3 3 Profibus DP 10 72 Protection class 9 2 Q Quick start 6 3 R Reading angle RA Count direction within the scanline 4 6 Output in the data string host interface 4 7 Reading area 3 8 Configuration 6 10 Readin...

Page 266: ...rization 6 36 RA value 4 6 Show RA limits Function 6 46 Starting the mode 6 47 SICK Homepage 1 2 SICK Support 8 20 Skew Definition 4 5 Limit values 4 5 SMART decoder 3 6 Software versions I 2 Specification diagrams 10 1 Splitter 6 56 Start Stop mode Function 3 8 Parameterization 6 21 6 30 Start up 6 3 Supply voltage 5 16 Connecting 5 18 Surface reflection Prevention 4 5 Switching off the CLV 6 60 ...

Page 267: ...OM TW WWW 100Y COM TW WWW 100Y COM TW Y COM TW WWW 100Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM ...

Page 268: ...100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM T WWW 100Y COM TW WWW 100Y COM TW WWW 10...

Page 269: ...Y COM TW WWW 100Y COM TW 00Y COM TW WWW 100Y COM TW WWW 100Y COM TW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW...

Page 270: ...grc ms6 hinet net Türkiye Phone 90 216 587 74 00 E Mail info sick com tr USA Canada México Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com More representatives and agencies in all major industrial nations at www sick com Printed in Germany Subject to change without notice The specified product features and technical data do not represent any guarantee 05 Aft int58 W 1 WW 100Y ...

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