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OWNER’S AND OPERATOR’S MANUAL

 

 

 

 

 

 

 

DGW340DM 

Vertical, Water-Cooled 4-Cycle Diesel Engine

 

 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

 
 

DGW340DM-D2V 

X753-008  59  0 

X753803-400  0

CAUTION 

Do not operate the Generator/Welder, or any other appliance, before you have 

read and understood the instructions for use and keep near for ready use. 

 

Summary of Contents for DGW340DM

Page 1: ...ertical Water Cooled 4 Cycle Diesel Engine DGW340DM D2V X753 008 59 0 X753803 400 0 CAUTION Do not operate the Generator Welder or any other appliance before you have read and understood the instructi...

Page 2: ......

Page 3: ...be readily accessed at all times to order parts or arrange for repair Contact the retail outlet where this equipment was purchased if any parts are lost the equipment becomes soiled or is otherwise d...

Page 4: ...n 19 6 1 Engine Oil Inspection 20 6 2 Cooling Water Inspection 20 6 3 Fuel Inspection 21 6 4 Spill Containment Inspection 22 6 5 Inspection for Fuel Oil Cooling Water Leakage 22 6 6 Battery Inspection...

Page 5: ...the starter key before performing any equipment check or maintenance Do not connect welding cables to any part other than Weld output terminals Warning Fire Always be sure to stop the engine when insp...

Page 6: ...he battery generates ignitable gas Warning Electromagnetic Interference Persons using a heart pacemaker are not allowed near the welder or welding work area while welding is being performed without th...

Page 7: ...fting the equipment and lift slowly and directly straight above Wear a helmet safety shoes gloves and similar protective gear when performing lifting work Do not stand or get under the equipment while...

Page 8: ...cations Order labels by using the numbers in parentheses 1 Suffocation from Exhaust Fume No X505 007590 2 Suffocation from Welding Fume No X505 007600 3 Electric Shock No X505 007610 4 Electric Shock...

Page 9: ...1 0 0 8 Rated Output kVA 8 3 9 1 10 4 11 4 Rating Continuous Engine Model Kubota D722 Type Vertical Water Cooled 4 Cycle Diesel Engine Displacement L 0 719 Rated Output kW min 1 12 0 3000 14 4 3600 Fu...

Page 10: ...ve Improper usage can result in an accident or malfunction If using the equipment for medical equipment you must check with the medical equipment manufacturer doctor hospital and similar related perso...

Page 11: ...ector Single Dual Selector Frequency Lamp Output Control Dial Preset Lamp Actual Lamp Spill Containment Sub Tank Oil Gauge Oil Plug Oil Inlet Air Cleaner 3 Phase 1 Phase 200 220V Output Terminals Oil...

Page 12: ...Lifting Lug Fuel Inlet Handle Fuel Inlet Cover Accessories Owner Operator s Manual Engine Keys 1 Set M6 Bolts 2 Bolts For securing output terminal covers Grounding Rod Terminal Caps Red For 2 parts Te...

Page 13: ...hour meter with a reset function Change the starter switch from STOP to RUN to display the total operating time since the point of the previous time the meter was reset on the A side weld current met...

Page 14: ...lding is being performed the engine operates at an optimal speed corrsponding to the weld output and it automatically returns to low speed when welding is stopped The eco drive display lights up durin...

Page 15: ...ut voltage Arc start may be difficult to perform when the VRD is operating In such cases set the VRD switch to OFF Operation Check of the VRD If using the voltage reduction device Shindaiwa recommends...

Page 16: ...guished Welding can be performed at a specified current value without being affected by the length or thickness thinness of the welding cable This mode is optimal for general welding as the stable arc...

Page 17: ...OFF and stop the engine before changing the frequency This equipment can operate at either 50Hz or 60Hz Set the frequency selector located inside the left door to change the frequency in accordance wi...

Page 18: ...itor lamp CHARGE lights up and the engine is automatically stopped if battery charge fails during operation If this occurs it is probable that there is fan belt damage or a wiring fault Request repair...

Page 19: ...the voltage increases Use within the rated output range Setting higher than the allowable voltage of devices using the equipment can result in the malfunction of such devices 5 12 Earth Leakage Circu...

Page 20: ...ss Cable used in grounding must have a thickness that matches the capacity of the device used Grounding resistance of 500 or less is possible because this equipment is equipped with a sensitivity curr...

Page 21: ...es Caution Electric Shock Injury Always be sure to turn off the switches of all devices using the equipment when turning on the equipment breaker again after an earth leakage circuit breaker operates...

Page 22: ...f an extension cord cord reel used for the remote control to any other device besides the remote controller Set the breaker to ON if the cord reel is equipped with one Warning Electric Shock Injury Do...

Page 23: ...tion Use a diesel type engine oil with a viscosity that is appropriate for the outdoor air temperature refer to the table Note Use oil with a quality of CF class or better API classification CJ exclud...

Page 24: ...fuel is spilled be sure always drain any fuel that has flown into the spill containment Refer to section 11 7 Drain Liquid from Spill Containment This equipment uses diesel fuel Always be sure to sto...

Page 25: ...the liquid from within the equipment because any rainwater that leaks into the equipment also accumulates in the spill containment Although the fluids that can leak internally consist of oil fuel and...

Page 26: ...s be sure to first remove the negative side 3 Remove the battery hold down clamp 4 Remove the positive cable 5 Remove the battery Install the battery by performing the above procedures in reverse orde...

Page 27: ...dity or an area with a large amount of dust Do not open any doors during operation Operating with a door open can negatively affect cooling effect resulting in an equipment malfunction Use ear protect...

Page 28: ...ng so can cause a malfunction 7 2 Stopping the Engine 1 Turn the breaker to OFF 2 Set the idle control switch to ECO or AUTO 3 Allow the engine to cool down for approximately 5 minutes 4 Turn the star...

Page 29: ...l a single worker must not hold 2 holders because the voltage between the 2 holders could become high and there may be a danger Polarity Rod Indication Applications Connecting Method Straight Polarity...

Page 30: ...oor connection thereby causing burn out of the weld output terminal s and a short circuit due to contact of the cable core with the equipment body Keep your welding cable and electrode holder in good...

Page 31: ...de 1 Switch the weld mode selector in accordance with the work being performed 2 Adjust the current using the output control dial The set current values are displayed on the DC meters The set value la...

Page 32: ...60Hz or more will switch to SINGLE It is maintained at SINGLE even if you adjust the set value of the A side weld output to 180 190A 50 60Hz or less while welding under SINGLE It changes to DUAL appr...

Page 33: ...he frequency designated in the equipment incorporated in mercury bulb or induction motor Devices using a motor might require power that is larger than the device rating In such cases consult with the...

Page 34: ...00 220 V output voltage of the AC power source is constantly displayed regardless of whether the breaker is set to ON or OFF 1 Select the frequency with the frequency selector in accordance with the d...

Page 35: ...sing the equipment as an AC power source Refer to the table below and limit the use of AC power accordingly Overview of Capacities Usable Simultaneously 50 60Hz Weld Output PLUS AC Power Output Amount...

Page 36: ...emoved Warning Fire Always be sure to stop the engine when inspecting fuel or refueling and absolutely never perform such tasks near fire or other open flame Wait until the engine has completely coole...

Page 37: ...ther persons can accidentally come close to the equipment Close all doors and covers if momentarily leaving the equipment unattended Inspection Item Pre Operation Inspection Inspection Period 50th hou...

Page 38: ...level Fill with approx 3 5L 5 Tighten the oil plug Note Refer to section 6 1 Engine Oil Inspection for the types of engine oil Replace the packing of the oil drain plug with a new part each time the...

Page 39: ...order of removal Note Clean sooner than scheduled if using the equipment in a dusty location Element part no A226 002260 4 Cleaning Replacing the Fuel Strainer Cleaning 1st time 50th hour 2nd time and...

Page 40: ...ooling water Packing part no 6C090 58961 Kubota part no 5 Change the cooling water in the sub tank 6 Pour cooling water into the water inlet until it reaches the mouth of the port 7 Tighten the radiat...

Page 41: ...cleaning inspecting the spill containment set this equipment with it situated on a stable level surface so that it is prevented from moving 1 Drain the liquid from the spill containment 2 Remove the s...

Page 42: ...fuel oil or cooling water leak and be sure to always repair the leak before using Absolutely never inspect or perform maintenance to the equipment near fire or other open flame Warning Fire Burn The...

Page 43: ...ute sulfuric acid in the battery fluid Be sure that fluid does not get into eyes or on skin or clothing If battery fluid gets into the eyes or on the skin or clothing immediately wash with a large amo...

Page 44: ...dial clockwise 4 Connect securely 5 Replace with cable according to Welding Cable Selection 6 Connect securely 7 Do not use as an AC power source 8 Remove the cause of the short circuit Strong weldin...

Page 45: ...output Stop the engine Return the short circuit of the weld output and restart the engine E14 Short circuit of automatic switching weld output Stop the engine Return the short circuit of the weld out...

Page 46: ...43 14 Engine Wiring Diagram...

Page 47: ...44 P 1 3 15 Generator Wiring Diagram...

Page 48: ...45 P 2 3...

Page 49: ...46 P 3 3...

Page 50: ...47 MEMO...

Page 51: ...48 MEMO...

Page 52: ...49 2021...

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