MY22H03 - 22_1.0_01.10.2021
227
11
Documents
11.1
Assembly report
Date:
Frame number:
Components
Description
Criteria
Measures if rejected
Assembly/
inspection
Tests
Accept-
ance
Rejection
Front wheel
Assembly
O.K.
Loose
Adjust quick release
Kickstand
Check mount fastening
Functional check
O.K.
Loose
Retighten screws
Tyres
Tyre pressure check
O.K.
Tyre pressure too low/
too high
Adjust tyre pressure
Frame
Check for damage –
fracture, scratches
O.K.
Damage detected
Take out of operation
, new frame
Handles, coverings
Check mount fastening
O.K.
Not provided
Retighten screws, new handles
and coverings as specified in
parts list
Handlebars, stem
Check mount fastening
O.K.
Loose
Retighten screws; new stem as
specified in parts list if necessary
Steering headset
Check for damage
Functional check
O.K.
Loose
Retighten screws
Saddle
Check mount fastening
O.K.
Loose
Retighten screws
Seat post
Check mount fastening
O.K.
Loose
Retighten screws
Guard
Check mount fastening
O.K.
Loose
Retighten screws
Pannier rack
Check mount fastening
O.K.
Loose
Retighten screws
Attachments
Check mount fastening
O.K.
Loose
Retighten screws
Bell
Functional check
O.K.
No ring, too quiet, missing
New bell as specified in the parts
list
Suspension elements
Fork, suspension
fork
Check for damage
O.K.
Damage detected
New fork as specified in the parts
list
Rear frame damper
Check for damage
O.K.
Damage detected
New fork as specified in the parts
list
Suspension seat post
Check for damage
O.K.
Damage detected
New fork as specified in the parts
list
Brake system
Brake lever
Check mount fastening
O.K.
Loose
Retighten screws
Brake fluid
Check fluid level
O.K.
Too little
Refill with brake fluid; new brake
hoses if damaged
Brake linings
Check brake linings,
brake discs and rims for
damage
O.K.
Damage detected
New brake linings, brake discs
and rims
Back-pedal brake
braking armature
Check mount fastening
O.K.
Loose
Retighten screws
Lighting system
Rechargeable battery
First examination
O.K.
Error message
Take out of service
; contact
battery manufacturer, new battery
Light cabling
Connections, correct
wiring
O.K.
Cable defective, no light
New cabling
Rear light
Side light
Functional check
O.K.
No constant light
Take out of service
; new rear
light as specified in parts list;
replace if necessary
Front light
Side light, daytime riding
light
Functional check
O.K.
No constant light
Take out of service
; new front
light as specified in parts list;
replace if necessary
Reflectors
All complete, state,
fastening
O.K.
Damaged or not all
complete
New reflectors
