Sherman digitec DIGIMIG 2OO PULSE User Manual Download Page 24

 

24 

The diameter of the electrode wire 

The diameter of the contact tip 

The contribution of lead wire 

0.8 

0.8 

Blue 

1.0 

1.0 

Blue / Red 

1.2 

1.2 

Red 

1.6 

1.6 

Yellow 

12. malfunctioning CAUSES 

symptoms 

Cause 

Procedure 

No power, signal failure or faulty 
operation of the unit 

No connection or loose plug inside the device 

Check and correct connection of all electrical plugs 
inside the device 

No feed of the electrode wire (feeder 
motor is running) 

Weak pressure rollers 

Set the correct pressure 

Not the diameter of the groove of the guide 
roller 

Wear an appropriate guide roll 

Contaminated guide wire holder Clean the guide wire electrode Locked wire electrode at the end of the current 

Contaminated guide wire holder Clean the guide wire electrode Locked wire electrode at the end of the current 

Replace contact tip 

Irregular wire feed electrode 

Current damaged tip 

Replace contact tip 

The groove the feeding roller is dirty or 
damaged 

Clean the roll groove or replace the roll 

Spool with wire rubs against the walls of the lid welder 

Attach the wire spool correctly 

Not to bow strikes 

Lack of proper contact wire clamp mass 

To improve mass contact terminal 

Faulty switch in the handle MIG 

replace switch 

Improper connection to the unit MIG 

Check the condition of the electrical connections of the 
handle, check that the pins in the socket are not broken 
or jam 

Arc too long and irregular 

Welding voltage too high 

Reduce the welding voltage 

Wire feed speed too low 

Increase the speed of wire feed 

Arc too short 

Welding voltage too low 

Increase welding voltage 

Wire feed speed too high 

Reduce the wire feed speed 

After power displays and LEDs are not lit. 

No power supply 

Check the fuses on the network connection 

The fan is not working 

The fan was blocked folded cover 

Straighten fan cover 

Unsatisfactory quality of the weld in MIG 

Inadequate or poor quality materials or 
consumables, 

Replace consumables. Change the welding wire or the 
gas cylinder for materials suitable or higher quality

Shielding gas flows from the wrong intensity. 

Check the gas hose, improve the connection hose with 
fittings and quick status check reducer Cylinder 

Unsatisfactory quality of the weld MMA 
electrode sticks to the work piece 

Wrong polarity of welding cables 

Connect the correct welding wires 

Humid electrode. 

replace electrode 

Welder is supplied from the generator or by a long 
extension cord diameter is too small cable 

Connect directly to the mains 

Unsatisfactory quality of the weld TIG welding 

Check the quality of the materials and parts supplies, 
especially tungsten electrode and a shielding gas 

Replace consumable parts, replace the shielding gas 
for higher quality 

The shielding gas does not flow or flows of 
insufficient intensity 

Check Cylinder regulator, gas hose, improve the 
connection hose with quick connectors, and status 

List of errors signaled on the display Error code 

List of errors signaled on the display Error code 

Description 

Overtemp 

Protection against overheating. Wait a few minutes until it will cool down to a temperature enabling it again automatically activated. There should at 
that time interrupt the power supply, since the continuously operating fan cools the heat sinks inside the unit to more quickly reduce the 
temperature. After restarting, be sure to limit the welding parameters for further continuous operation.

Summary of Contents for DIGIMIG 2OO PULSE

Page 1: ...V1 3 19 11 28 USER MANUAL WELDING RECTIFIER synergistic Inverter DIGIMIG 2OO PULSE...

Page 2: ...ing refer to the applicable health and safety regulations in the workplace During electric arc welding MIG MAG there are the following risks ELECTRIC SHOCK ARC NEGATIVE IMPACT ON HUMAN EYES AND SKIN P...

Page 3: ...the charger in a place that allows its easy handling Persons operating welder should have the power to electric welding MIG MAG know and comply with applicable health and safety regulations when perf...

Page 4: ...elf shielded flux cored wires The device allows connection of the handle Spool type gun SG which is mounted at the mini wire feed reel and D100 steel wire or colored The device is IGBT allowing a cons...

Page 5: ...g test was carried out in the ambient air temperature Duty cycle at 20 C was determined by simulation Level of security IP specifies the degree to which the device is resistant to entering of solid im...

Page 6: ...holder Spool Gun 3 Jack 4 Plug polarization changes 5 Nest 6 The power switch 7 fan 8 The connection connector shielding gas 9 The ground terminal 10 Power Cord 11 Switch handle Spool Gun 12 The wire...

Page 7: ...arefully mounted on the welded material Plug the device into a power outlet 230V 50Hz DCEN DCEP 5 1 2 Method of TIG Welding by this method it is necessary to use an additional TIG torch The handle is...

Page 8: ...e negative pole of the source 5 connected to the work piece by means of a wire with a clamp Plug the device into a power outlet 230V 50Hz the device into a power outlet 230V 50Hz 5 1 3 2 self shielded...

Page 9: ...for the wire size and type If necessary set up a proper roll For steel wire use of rollers with V shaped grooves and the aluminum wire with the groove in the U shaped 3 Place the spool of wire electr...

Page 10: ...enetration reduction reduces the amount of heat entering the material reducing the risk of burnout of thinner plates and smaller components Lower values of the pulse width must be used for higher curr...

Page 11: ...MAG modes S2T I S4T Range 50 50 INDIUM Inductance the adjustment of the arc can be optimized depending on the thickness of the work piece the method and the welding conditions Only for MIG MAG weldin...

Page 12: ...IT The only active during welding MIG MAG Pressing and holding the button will cause the flow of the shielding gas its release will end the flow of gas The synergistic modes short press the button to...

Page 13: ...f the welding current to the set value Releasing the grip will change the value of the welding current to Endi and after a time Endt will extinguish the arc and Post gas Pressing the torch will Pre ga...

Page 14: ...c After the time will stop re ignition of the arc and the cycle will continue until the button is released uchwytu Wtedy will extinguish the arc and Post gas E welded material selection button The onl...

Page 15: ...h and T right are used to control the welding parameters Rotate the knobs to the left to decrease and turning to the right to increase the parameter value Pressing the knob P will save the currently s...

Page 16: ...and additionally allows for a very high aesthetic weld face the effect of the so called scales Welding by this method is very efficient causes little deformation and at the same time allows you to get...

Page 17: ...rameter set to be loaded Changes set number can be made by turning the knob P After pressing the knob P on the display appears loaddata will be loaded and the selected set of parameters To exit load s...

Page 18: ...epth of penetration while increasing the value results in deeper penetration and the possibility of short arc welding At a set high value ARC FORCE function can be welded while maintaining the minimum...

Page 19: ...the SPL is not possible to select the base material or the diameter of the wire Welding voltage correction modes synergistic After setting the welding current modes synergistic possible to calibrate t...

Page 20: ...t as a starting point for the fine adjustment of settings Manual SPL function MIG or manual selection of parameters is particularly useful for braze welding Using the three welding parameters must be...

Page 21: ...nger period of time protect her brown wrapping paper and taped with adhesive tape Proper storage of welding wire Welding of aluminum should be stored in a clean dry environment preferably in its origi...

Page 22: ...age V V V Welding speed cm min Free outlet electrodes Mm Flow Gas l min 0 8 0 8 0 9 0 60 70 60 70 60 70 16 16 5 16 16 5 16 16 5 50 60 50 60 50 60 10 10 1 0 0 8 0 9 0 75 85 75 85 75 85 17 17 5 17 17 5...

Page 23: ...nty 15 twenty 6 1 2 45 0 45 0 230 260 24 27 230 260 24 27 230 260 24 27 230 260 24 27 230 260 24 27 45 50 45 50 45 50 twenty 15 twenty 15 twenty 15 twenty 8 9 1 2 1 6 50 0 50 0 270 380 29 35 270 380 2...

Page 24: ...speed too high Reduce the wire feed speed After power displays and LEDs are not lit No power supply Check the fuses on the network connection The fan is not working The fan was blocked folded cover St...

Page 25: ...ontact tip M6x25 TW 15 Al end of the current TW 15 M6x25 3 Contact tip M6x25 TW 15 Al end of the current TW 15 M6x25 3 The connector current TW 15 4 Gas nozzle TW 15 5 The contribution of steel 3m The...

Page 26: ...with general household waste According to the WEEE Directive Directive 2002 96 EC in force in the European Union for used electrical and electronic equipment must be used methods of utilization In Po...

Page 27: ...27 18 SCHEME ELECTRICAL...

Page 28: ...0 EU II RoHS Directive 2011 65 EU and is compliant with the following standards BS EN 60974 1 2013 04 Arc welding equipment Part 1 Welding power sources BS EN 60974 1 2013 04 Arc welding equipment Par...

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