Sharp AL-1043 Service Manual Download Page 91

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AL-1551 ELECTRICAL SECTION 12-2

B. MCU PWB unit

PAPER

CASSETTE1

TRAY EMPTY

DETECTOR

PAPER FEED

SOLENOID

PAPER

CASSETTE2

TRAY EMPTY

DETECTOR

PAPER FEED

SOLENOID

RESIST ROLLER

SOLENOID

PAPER EXIT

DETECTOR

MANUAL

PAPER FEED

SOLENOID

PAPER

DETECTOR

PAPER PATH DETECTOR 3

(Near CASSETTE2)

LSU UNIT

Duplex Motor

POLIGON

MOTOR

DRAM PWB

GDI PWB

CCD PWB

MCU 1/2

SPF Door OPEN

DEVELOPING BIAS

GRID CONTROL

TRANSFER CHARGER

MAIN CHARGER

HEATER LAMP

THERMISTOR

PAPER PATH DETECTOR 2

(Inside of FUSER)

PAPER PATH DETECTOR 1

(Near PS ROLLER)

COPY LAMP

VENCH RATION

FANMOTOR

TONER

MOTOR

MIRROR

MOTOR

MIRROR

HOME

POSITION

SENSER

MAIN

MOTOR

MAIN

MOTOR

LOCK

DETECTOR

TONER

CONTROL

SENSER

OPERATION PWB A (for Copier/GDI)

KEY

NEW PROCESS UNIT

SENSER

HIGH VOLTAGE

CONTROL UNIT

ELECTRIC

SOURCE

POWER

RELAY

INTERLOCK

CN104

CN102

CN106

CN110

CN107

CN118

CN116

CN113

CN125

CN122

CN105

CN112

CN120

CN121

CN111

CN109

CN103

CN101

CN126

CN124

CN114

CN119

IC103

IC205

IC109

IC204

IC109

IC202

IC210

IC102

IC211

IC103

IC109

IC209

IC203

IC206

IC203

IC103

IC102

IC206

IC101

IC211

IC113

IC109

IC205

IC203

IC206

IC108

CPU(H8S/2350)

IC110

ASIC(HG73C025FD)

IC206

IC203

IC206

CN108

CN115

IC206

IC111

/CED1

/CPFS1

/CED2

/CPFS2

PPD3

MFD

/MPFS

/RRS

POD

DRST

OP-CLK

OP-LATCH

OP-DATA

PSW

KIN1

KIN2

MMLD

/MM

MHPS

MRMT0 `3

TCS

TMa-O

TMb-O

VFMOUT

/VFMCNT

/CL

PPD1

PMCLK-A

/PMD

PMRDY

DMT

SPF / RSPF

/VIDEO

S/H

/LDEN

HSYNC

DATA

INIT

/SLCTIN

/AUTOFD

/STB

/ACK

BUSY

/FAULT

/SLCTIN

/REV

CCDHI

CCDLO

etc...

CCDD0 `7

etc...

SDOD

/BIAS

/PR

HLOUT

24V(DSWS)

5V(DSWS)

RTH-IN

PPD2

/TC

/MC

/GRIDL

CN123

MCU 2 / 2

IC108 CPU

IC110 ASIC

IC113

IC109

IC114

IC202

!"#$%&

Summary of Contents for AL-1043

Page 1: ... 1 4 EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 1 5 UNPACKING AND INSTALLATION 5 1 6 COPY PROCESS 6 1 7 OPERATIONAL DESCRIPTIONS 7 1 8 DISASSEMBLY AND ASSEMBLY 8 1 9 ADJUSTMENTS 9 1 10 SIMULATION TROUBLE CODES 10 1 11 USER PROGRAMS 11 1 12 ELECTRICAL SECTION 12 1 13 CIRCUIT DIAGRAM 13 1 CONTENTS Parts marked with are important for maintaining the safety of the machine Be sure to replace these parts ...

Page 2: ...rned on after removing the developer unit toner cartridge and drum cartridge 3 Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system 4 The middle frame contains the safety interlock switch Do not defeat the safety interlock by inserting wedges or other items into the switch slot LASER WAVE LENGTH 780 795...

Page 3: ...able only to the 220V model 230V model and 240V model VAROITUS LAITTEEN KÄYTTÄMINEN MUULLA KUIN TÄSSÄ KÄYTTÖOHJEESSA MAINITULLA TAVALLA SAATTAA ALTISTAA KÄYTTÄJÄN TURVALLISUUSLUOKAN 1 YLITTÄVÄLLE NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE VARNING OM APPARATEN ANVÄNDS PÅ ANNAT SÄTT ÄN I DENNA BRUKSANVISNING SPECIFICERATS KAN ANVÄNDAREN UTSÄTTAS FÖR OSYNLIG LASERSTRÅLNING SOM ÖVERSKRIDER GRÄNSEN FÖR LASERKLASS ...

Page 4: ...7 8 8 D D Duplex to Duplex mode paper document transport Duplex model 7 9 8 DISASSEMBLY AND ASSEMBLY 1 High voltage section 8 1 2 Operation panel section 8 2 3 Optical section 8 3 4 Fusing section 8 4 5 Tray paper feed transport section 8 7 6 Manual paper feed section 8 11 7 Rear frame section 8 15 8 Power section 8 16 9 SPF section SPF model only 8 16 10 2nd cassette section 8 19 11 Duplex motor ...

Page 5: ...rinter function with USB GDI without USB GDI printer function without USB PCL with USB PCL printer function with USB SOPM Scan Once Print Many function Many copies are made by one scan Duplex Auto duplex copy function Descriptions of table Standard provision No function or no option available Opt Option Item CPM SB MB 2 Tray SPF R SPF FAX GDI with USB GDI without USB PCL with USB SOPM Duplex Model...

Page 6: ...34 5 lbs Paper feed capacity 50 sheets Kinds Standard paper specified paper recycled paper OHP Label Postal card Remark User adjustment of paper guide available Single bypass paper feed section Paper size A4 B5 A5 B6 A6 Landscape Paper weight 52 130g m 14 34 5 lbs Paper feed capacity 1 sheet Kinds Standard paper specified paper recycled paper OHP Label Postal card Remark User adjustment of paper g...

Page 7: ...arger Charging system Saw tooth charging with a grid scorotron discharge Transfer system DC corotron system Separation system DC corotron system Developing Developing system Dry 2 component magnetic brush development system Cleaning Cleaning system Counter blade system Counter to rotation Fusing section Fusing system Heat roller system Upper heat roller type Teflon roller Lower heat roller type Si...

Page 8: ...uction 10 12 14 15 AB system B5 Landscape Copy speed CPM Same size 10 12 14 15 Enlargement 10 12 14 15 Reduction 10 12 14 15 Inch system 8 1 2 x 14 Landscape Copy speed CPM Same size 10 12 14 15 Enlargement 10 12 14 15 Reduction 10 12 14 15 Inch system 8 1 2 x 11 Landscape Copy speed CPM Same size 10 12 14 15 Enlargement 10 12 14 15 Reduction 10 12 14 15 Max continuous copy quantity 99 Void Void a...

Page 9: ...ce Degraded Original which cannot Thermal papers originals with punch holes for files be used folded paper transparent originals such as OHP films stapled or clip used originals with cover up liquid used Originals with tape sealed originals with high level frictional coefficient such as photos or catalogs Original capacity 30 sheets 52 to 90g m 14 to 23 9 lbs Original size B4 to A5 10 x 14 to 5 1 ...

Page 10: ...ame Package 1 Develop cartridge Black x 1 Except Europe Toner developer cartridge x 1 Toner Net weight 220g Developer Net weight 190g 6K 5 document AL 100TD 5 2 Develop cartridge Black x 1 Except Europe Toner developer cartridge x 1 Toner Net weight 124g Developer Net weight 190g 4K 5 document AL 110TD 5 3 Develop cartridge Black x 1 Europe Toner developer cartridge x 1 Toner Net weight 124g Devel...

Page 11: ...P B Q Division No Ex production 1 Option 2 Same pack 3 Production month Production day Destination code Dealer distributor OEM etc Production place SOCC Fixed to B End digit of year Version No Production month Production day Destination code Dealer distributor OEM etc Production place SOCC Fixed to B End digit of year Version No X 0001 1 9 Ver A 1 Production month 1 9 Jan Sep 0 Oct X Nov Y Dec Ser...

Page 12: ...10 Handle 11 GDI printer interface 12 Paper output tray 13 Paper output tray extension 14 Handle 15 Power switch 16 Power cord socket 17 SPF exit area 1 18 Original guides 19 Document feeder tray 20 Feeding roller cover 21 RSPF exit area 2 1 TD cartridge lock release button 2 TD cartridge 3 Drum cartridge 4 Drum cartridge handle 5 Fusing unit release lever 6 Charger cleaner 7 Transfer charger 9 8 ...

Page 13: ...dicator 8 Zoom indicator 9 Copy ratio display key 10 Display Displays the specified copy quantity zoom copy ratio user program code and error code 11 ON LINE indicator Lights up when the machine is used as a printer 12 Power save indicator Lights up when the copier is in a power save mode 13 Tray select key Use to select a paper feed station paper tray or bypass tray 14 Paper feed location indicat...

Page 14: ... VFM Cools the optical section 5 Resist roller solenoid RRS Resist roller rotation control solenoid 6 Paper feed solenoid CPFS1 Cassette Paper feed solenoid 1 7 Multi paper feed solenoid MPFS Multi manual pages feed solenoid 8 SPF motor SPFM Drives the single pass feeder 9 Duplex motor DMT Devices the duplex paper transport section 10 Original feed solenoid SPUS Original feed solenoid 11 Paper fee...

Page 15: ...ransport detection 1 L at paper pass 7 Door switch DSW Micro switch Door open close detection safety switch for 5V 1 or 0V of 5V at door open 8 Door switch DSW Micro switch Door open close detection safety switch for 24V 1 or 0V of 24V at door open 9 Drum reset switch DRST Micro switch New drum detection switch Instantaneously H at insertion of new drum 10 SPF sensor SPID SD SW Transmission sensor...

Page 16: ... Copier control 3 Operation PWB Operation input display 4 Power PWB AC power input DC voltage control High voltage control 5 CCD sensor PWB For image scanning 6 LSU motor PWB For polygon motor drive 7 TCS PWB For toner sensor control 8 LSU PWB For laser control 9 Memory PWB 6MB For memorying data 10 GDI Printer PWB GDI Printer control 2 4 1 3 5 6 7 8 9 10 ...

Page 17: ...Fuses toner on the paper Teflon roller 8 Pressure roller Fuses toner on the paper Silicon rubber roller 9 Drum Forms images 10 Transfer unit Transfers images onto the drum 11 Pickup roller Picks up the manual feed paper In multi feed only 12 Manual paper feed tray Tray for manual feed paper 13 Manual paper feed roller Transport the paper from the manual paper feed port 14 PS roller unit Takes sync...

Page 18: ...nection Be sure to connect the power cord only to a power outlet that meets the specified voltage and current requirements Also make certain the outlet is properly grounded Be sure to allow the required space around the machine for servicing and proper ventilation 2 Cautions on handling Be careful in handling the copier as follows to maintain the performance of this copier Do not drop the copier s...

Page 19: ...ridge by following the procedure given below Note After the copier stops it may be possible to make a few more copies by taking the TD cartridge out of the copier shaking it horizontally then reinstalling it If copying is not possible after this operation replace the TD cartridge During long copy run of a dark original the ready indicator may blink the indicator may light up and the copier may sto...

Page 20: ...essure plate lock Rotate the pressure plate lock in the direction of the arrow to remove it while pressing down the pressure plate of the paper tray 3 Store the pressure plate lock which has been removed in step 2 and the screw which has been removed when unpacking in the front of the paper tray To store the pressure plate lock rotate the lock to fix it on the relevant location 4 Adjust the paper ...

Page 21: ...river already installed If installed change the printer port setting A Windows 95 Windows NT 4 0 1 Load paper into the paper tray of the printer 2 Turn on the printer 3 Turn on your computer and start Windows Before installing the printer driver be sure to close all other applications which may be open 4 When using Windows 95 on a personal computer with plug play the Update Device Driver Wizard wi...

Page 22: ...w shown below appears type R SETUP substitute the letter of your CD ROM drive for R and click the OK button Follow the on screen instructions C Windows Me Windows 2000 1 Load paper in the paper tray of the printer 2 Turn on the printer 3 Turn on your computer and start Windows If a Plug Play dialog box appears when you start Windows click the Cancel button to close the dialog box Before installing...

Page 23: ...on Setup Status Monitor HELP DOS Emulation HELP Advanced Settings HELP Be sure to read Readme found in the printer driver group before starting to print from application programs 10 Parallel interface This printer uses a bi directional parallel interface Use the sup plied interface cable Connector 36 pin DDK 57LE 40360 730B D29 female connector or equivalent connector Cable Shielded type bi direct...

Page 24: ...m MG roller Cleaning blade Drum Transfer unit Resist roller Exposure Main high voltage unit Saw tooth Charge Drum Cleaning Cleaning blade Waste toner box Paper release Fusing Separation Heat roller Heater lamp Transfer Transfer charger Transfer high voltage unit Developing Toner Developer Print process Paper transport route Semiconductor laser Manual feed PS roller Focus correction lens Electrode ...

Page 25: ...Cleaning Residual toner on the drum surface is removed and collected by the cleaning blade Step 6 Optical discharge Residual charge on the drum surface is removed by semiconductor laser beam 3 Actual print process Step 1 DC charge A uniform negative charge is applied over the OPC drum surface by the main charging unit Stable potential is maintained by means of the Scorotron charger Positive charge...

Page 26: ...ias Step 4 Transfer The visible image on the drum surface is transferred onto the print paper by applying a positive charge from the transfer corona to the backside of the print paper Step 5 Separation Since the print paper is charged positively by the transfer corona it is discharged by the separation corona The separation corona is connected to ground Step 6 Cleaning Toner remaining on the drum ...

Page 27: ...the carrier is attracted to the drum because of the strong electrostatic force of the drum To avoid this the process is controlled by adjusting the drum potential and the grid potential of the Scorotron charger Basic function Voltage added to the screen grid can be selected high and low To make it easily understood the figure below shows voltage transition at the developer unit Start 1 Because the...

Page 28: ...itions and sent to the LSU laser unit as print data Electric signal Photo signal laser beam conversion 5 The LSU emits laser beams according to the print data Electrical signals are converted into photo signals 6 The laser beams are radiated through the polygon mirror and various lenses to the OPC drum Printing 7 Electrostatic latent images are formed on the OPC drum according to the laser beams a...

Page 29: ...on at the same time the motor that drives the optical system is controlled to scan the image at the basic resolution B Basic structure of scanner section The scanner unit performs scanning in the digital optical system The light from the light source Xenon lamp is reflected by a document and passed through three mirrors and reduction lenses to the CCD element image sensor where images are formed T...

Page 30: ...surement of the laser writing start point Makes the laser scanning speeds at both ends of the drum same as each other B Laser beam path C Composition Effective scanning width 216mm max Resolution 600dpi Beam diameter 75um in the main scanning direction 80um in the sub scanning direction Image surface power 0 20 0 03mW Laser wavelength 780 795nm Polygon motor section Brushless motor 20 787rpm No of...

Page 31: ...curs and an H is displayed on the multicopy window a When the heat roller surface temperature rises above 240 C b When the heat roller surface temperature drops below 100 C during the copy cycle c Open thermistor d Open thermal fuse e When the heat roller temperature does not reach 190 C within 27 second after supplying the power 4 Fusing resistor Fusing resistor This model is provided with a fusi...

Page 32: ... gear The pick up drive gear also is driven at that time Since however the paper feed latch is in contact with the projection of the clutch sleeve rotation of the drive gear is not transmitted to the pick up roller which does not rotate therefore 3 After about 0 1 sec from when the main motor start rotating the tray paper feed solenoid PFS turns on for a moment This disengages the paper feed latch...

Page 33: ...by the resist roller 7 After the resist roller starts rotating the paper is passed through the pre transfer guide to the transfer section Images are transferred on the paper which is separated from the OPC drum by the drum curve and the separation section 8 The paper separated from the drum is passed through the fusing paper guide the heat roller fusing section POD paper out detector to the copy t...

Page 34: ...ion is the same as the paper feed operation from the tray Refer to A 5 8 5 The solenoid turns off to close the gate and return to the initial state 3 Conditions of occurrence of paper misfeed a When the power is turned on PPD or POD is ON when the power is turned on b Copy operation ON MPFS A C a PPD1 jam PPD1 does not turn off within 4 sec after turning on the resist roller b PPD2 jam PPD2 is off...

Page 35: ...ojection of the process cover 7 SPF section A Outline The SPF Single Path Feeder is installed to the AL 1451 as a standard provision and it automatically copies up to 30 sheets of documents of a same size Only one set of copies B Document transport path and basic composition Gear 20T Process detection switch Gear 38T 1 Pickup roller 2 Sheet of document for paper feed 3 Set detection ACT 4 Paper st...

Page 36: ...ompletely The document is stopped once then switchback operation is performed To the back copy Paper transport The document is passed through the paper feed roller and the PS roller by the paper feed roller and the images on the front surface are transferred The paper is passed through the fusing section and the lower side of the gate section to the paper exit tray side but not discharged complete...

Page 37: ...k operation is performed The paper is sent through the upper side of the gate section and the duplex transport section and the PS roller and the images on the back are transferred It is sent through the fusing section and discharged to the paper exit tray Switchback operation is made after back copying in order to discharge documents according to the setting Set document Documents after discharge ...

Page 38: ...r section 9 SPF section 10 2nd cassette section 11 Duplex motor section 12 Reverse roller section 13 RSPF section 1 High voltage section A List B Disassembly procedure 1 Press the side cover open close button and open the side cover 2 Push up the lock pawls 2 positions of the side cover and remove the transfer charger C Assembly procedure For assembly reverse the disassembly procedure D Charger wi...

Page 39: ...r wire must be within 1 5mm Refer to Fig 1 The spring hook section charger wire winding section must be in the range of the projection section Be careful not to twist the charger wire 2 Operation panel section A List B Disassembly procedure 1 Remove the screws 4 pcs the harness and the operation panel unit 2 Remove the screws 3 pcs and the PWB holder 3 Remove the screws 3 pcs and the operation PWB...

Page 40: ... 1 Remove the parts as shown below 2 Remove the screws 2pcs and remove the copy lamp unit from the mirror base drive wire 3 Pull the copy lamp unit toward you to remove the harness NO Part name Ref 1 Copy lamp unit 2 Copy lamp 3 Lens unit 2 1 9 1 3 4 6 8 10 7 5 Hook 1 2 2 3 3 4 4 1 2 3 ...

Page 41: ...r base drive wire 9 turns 4 Put the 8th turn of the mirror base drive wire in the winding pulley groove and fix with a screw 5 Pass the wire under Mo 2 3 mirror unit plate and wind it around pulley A 6 Pass the wire through the internal groove of the double pulley and pass through pulley B 7 Hook the spring hook on the optical base plate After installing the mirror base drive wire be sure to perfo...

Page 42: ...he fusing cover lower on the right side and open the heat roller section 6 Remove the screw and remove the PPD2 sensor 7 Remove the plate spring on the right and remove the heater lamp 8 Remove the spring and remove the separation pawls 3 pcs 9 Remove the E ring and remove the reverse gate 1 2 1 5 5 6 6 4 3 2 1 2 PPD2 sensor 1 2 Hearter lamp 3 1 2 2 1 3 ...

Page 43: ... Continued from procedure 4 5 Remove screws remove the fusing cover and open the heat roller section 6 Remove the C ring and the fusing bearing and remove the heat roller 7 Remove the parts from the heat roller Note Apply grease to the sections specified with 8 Remove two screws and remove the thermo unit C Assembly procedure For assembly reverse the disassembly procedure 1 1 1 2 2 1 3 3 Pressure ...

Page 44: ...lift the optical unit and the main PWB to remove 2 Remove the PWB insulation mylar and remove the paper transport detection sensor PPD2 3 Remove two screws and remove the toner motor 4 Remove two springs and open the intermediate frame unit No Part name Ref 1 PPD1 sensor PWB 2 LSU unit 3 Intermediate frame unit 4 Paper feed roller 2 3 2 2 2 1 1 1 3 2 1 2 1 2 ...

Page 45: ...move the pulleys on the both sides and remove the paper exit roller 6 Pull out the paper exit roller knob and remove the belt 7 Release the belt pulley a lock and remove the belt pulley bearing 8 Remove the paper exit roller 4 2 1 3 1 2 2 3 1 ...

Page 46: ...ve five screws and remove the main drive plate and the belt 11 Remove the parts as shown below and remove the pressure release solenoid and the paper feed solenoid 12 Remove six screws and remove the LSU unit 1 3 2 1 CAUTION Attach the gears securely 3 3 1 1 2 2 4 4 1 1 2 ...

Page 47: ... E ring and remove the PS semi circular earth plate and the PS roller unit 16 Remove the E ring and remove the spring clutch from the PS roller unit 17 Remove three screws and remove the TC front paper guide 18 Remove the screw and the connector and remove the PPD1 sensor PWB 2 2 3 4 1 5 4 4 1 2 3 PS roller unit PS semi circuler earth plate 5 4 4 1 2 3 PS roller unit PS semi circuler earth plate 1...

Page 48: ...y procedure For assembly reverse the disassembly procedure 6 Manual paper feed section A List B Disassembly procedure Single unit 1 Remove the screw and remove the single upper cover 4 5 1 2 3 4 Back Front Clutch unit Paper feed roller No Part name Ref 1 Manual transport roller 2 Cassette detection switch 3 PPD1 sensor PWB 4 Side door detection unit 1 2 ...

Page 49: ...remove the side door detection unit 3 Remove three screws and remove the single manual feed upper frame 4 Remove the PPD1 sensor PWB 5 Remove the E ring and remove the manual paper feed transport roller 1 2 Back Wire treatment 1 2 1 3 1 2 Wire treatment 3 3 4 1 2 ...

Page 50: ...the cassette detection switch 7 Remove the multi cover Multi unit 1 Remove the screw and remove the multi upper cover 2 Remove the screw and remove the side door detection unit 1 2 3 Wire treatment Multi cover 2 1 1 2 Red Orange Back Wire treatment ...

Page 51: ...ove the multi paper feed upper frame 4 Remove two screws and remove the multi feed bracket unit from the multi paper feed upper frame 5 Remove three E rings and remove the manual paper feed roller B9 6 Remove the pick up roller 1 2 1 2 2 1 1 2 1 1 1 3 L O C K T O K 2 1 ...

Page 52: ...ressure plate holder so that the resin section is not covered with the seal M1 N 7 Rear frame section A List B Disassembly procedure 1 Remove three screws and remove the rear cabinet 2 Remove two screws the harness and the mirror motor 1 2 3 Multi paper feed solnoid Pressure plate holder Seal M1 N Attachment reference Attachment reference No Part name Ref 1 Mirror motor 2 Main motor 3 Exhaust fan ...

Page 53: ...two screws and one connector and remove the power PWB C Assembly procedure For assembly reverse the disassembly procedure 9 SPF section SPF model only Pickup unit removal 1 Remove three fixing pawls from the bottom of the machine 2 Remove the front cover and the rear cover 3 2 1 3 1 No Part name Ref 1 Power PWB No Part name Ref A Sensor PWB B Pickup solenoid C Clutch D Manual paper feed roller pic...

Page 54: ...m of the pickup unit 2 Remove the upper cover 1 Remove two screws 2 Remove the sensor PWB 3 Remove the harness B Pickup solenoid 1 Remove two screws 2 Remove the pickup solenoid When installing hang iron core A on the solenoid arm C Clutch 1 Remove the E ring 2 Remove the pulley and bush 3 Slide the bush in the arrow direction 4 Lift the clutch and 5 remove the clutch 1 Remove the E ring 2 Remove ...

Page 55: ... manual paper feed roller 3 Remove the pickup roller 4 Remove the parts Transport unit removal 1 Remove two screws 2 Remove the document tray unit 3 Remove five screws 4 Remove the transport unit E Belt 1 Remove the belt F SPF motor 1 Remove the harness 2 Remove four screws 3 Remove the drive unit 4 Remove the belt 5 Remove two screws 6 Remove the SPF motor G Paper entry sensor 1 Loosen the screw ...

Page 56: ... screws 3 Remove one connector 4 While tilting down the 2nd connection arm A pull and remove the paper feed unit toward you When installing securely insert two bosses C on the machine side and two bosses D on the paper feed unit side Be sure to secure the ground wire B Insert the 2nd page feed A Paper sensor 1 Remove the pawl 2 Remove the paper sensor 3 Remove the harness No Part name Ref A Paper ...

Page 57: ...roller Install so that the earth spring A is brought into contact over bearing B E Paper feed clutch 1 Remove the E ring 2 Remove the paper feed clutch 3 Remove the parts When installing fit the cut surface A F 2nd paper feed roller 1 Remove the E ring and the parts 2 Remove the 2nd paper feed roller When installing hang the 2nd connection arm on the 2nd connection arm Spring B Be sure to install ...

Page 58: ...er 3 Remove the Duplex motor Note When reassembling be sure to engage the Duplex motor gear with the belt on the main body side 12 Reverse roller section RSPF model only A Remove the reverse unit 1 Remove four screws 2 Remove the spring and the earth wire 3 Remove the reverse unit B Remove the reverse roller 1 Bend the reverse roller and remove it 13 RSPF section RSPF model only A RSPF 1 Remove th...

Page 59: ...ews from the bottom of the main body 2 Remove the upper cover D Pickup unit 1 Remove the belt the paper feed frame spring and two harnesses 2 Remove the pickup unit Note When reassembling be careful of the hole position for the paper feed frame spring E Upper cover of the pickup unit 1 Remove two screws from the bottom of the pickup unit 2 Remove the upper cover 1 2 1 1 2 1 1 1 1 2 1 1 1 2 1 ...

Page 60: ...s 2 Remove the pickup solenoid Note When reassembling hang the iron core on the solenoid arm H Clutch 1 Remove the clutch unit 1 Remove the E ring 2 Remove the pulley and the bush 3 Slide the bush in the arrow direction 4 Lift the clutch pawl 5 Remove the clutch unit 2 Remove the clutch 1 Remove the E ring 2 Remove the parts 1 1 2 3 1 2 A 1 5 2 4 3 1 2 ...

Page 61: ...assembling hang the convex portion of the roller unit on the solenoid arm 2 Remove the Manual paper feed roller pickup roller 1 Remove the parts 2 Remove the manual paper feed roller 3 Remove the pickup roller 4 Remove the parts J Transport unit removal 1 Remove the harness 2 Remove two screws 3 Remove the document tray unit 4 Remove five screws 5 Remove the transport unit K Belt 1 1 Remove the be...

Page 62: ...he boss M SPF motor 1 Remove the harness 2 Remove two screws 3 Remove the SPF motor N Solenoid 1 Remove the harness 2 Remove two screws 3 Remove the solenoid O Clutch 1 Cut the band with nippers 2 Remove the harness 3 Remove the clutch P Paper supply roller 1 Remove the parts 1 Remove the two screws 2 Remove the parts 1 2 3 1 1 2 3 1 2 3 1 1 2 3 1 2 1 ...

Page 63: ...sensor 1 Loosen the screw 2 Open the paper exit paper guide 3 Remove the paper entry sensor 4 Remove the harness R Transport roller1 1 Remove the parts 1 Remove the parts 2 Remove the parts 1 Loosen the screw 2 Open the paper exit paper guide 3 Remove the parts 3 Remove the transport roller 1 Remove the paper exit paper guide 2 Remove the transport roller 2 1 3 3 4 1 4 2 3 1 1 1 1 2 3 1 2 ...

Page 64: ...ed paper guide upper 3 Remove the paper exit roller 1 Remove the parts 2 Remove the paper exit roller T Solenoid 1 Remove the reverse gate 1 Remove the ring 2 Remove the reverse gate Note When reassembling be careful of the groove and the hole positions of the spring Note When reassembling hang 2 on the solenoid 2 Remove the solenoid 1 Remove the screw 2 Remove the solenoid 1 1 2 1 2 1 1 2 1 2 1 2...

Page 65: ...sary b Cases when the adjustment is required 1 When the copy lamp unit and No 2 3 mirror unit are disassembled or their part is replaced 2 When the copy lamp unit and No 2 3 mirror unit drive section is disassembled or its part is replaced 3 When the copy image is distorted as shown below c Necessary tools Screwdriver Hex wrench Scale Test chart for distortion adjustment Make a chart shown below b...

Page 66: ...ly turn the copy lamp unit No 2 3 mirror unit drive pulley in the same direction of the loosened setscrew When it makes contact with No 2 3 mirror unit positioning plate tighten and fix the setscrew 7 Manually turn the copy lamp unit No 2 3 mirror unit drive gear to bring No 2 3 mirror unit into contact with the positioning plate and perform the procedure of step 4 Repeat procedures of steps 4 to ...

Page 67: ...e same manner as step 10 Repeat procedures 11 to 14 until horizontal image distortion is eliminated 2 Vertical image distortion adjustment a Summary In this adjustment the left and right balance is adjusted by changing the left and right balance of the No 2 scanner unit frame on the front frame side b Note Horizontal image distortion adjustment c Cases when the adjustment is required 1 When the co...

Page 68: ...ction magnification ratio adjustment is made automatically or manually Automatic adjustment The width of the reference line marked on the shading correction plate is scanned to perform the main scanning front rear direction magnification ratio adjustment automatically Manual adjustment The adjustment is made by manual key operations In either of the automatic and manual adjustments the zoom data r...

Page 69: ... this adjustment cannot be performed properly Image distortion adjustment Must be installed to the lens unit reference position b Cases when the adjustment is required 1 When the lens and the mirror unit are disassembled or the part is replaced 2 When the scanner unit drive section is disassembled or the part is replaced 3 When the main PWB is replaced 4 When the EEPROM in the main PWB is replaced...

Page 70: ...tment mode with SIM 50 10 use the copy mode select key The relationship between the adjustment modes and the lighting lamps are as shown in the table below Machine with the multi manual paper feed unit Machine with the single manual paper feed unit 1 Lead edge adjustment 1 Set a scale to the center of the paper lead edge guide as shown below and cover it with B4 or 8 1 2 x 14 paper 2 Execute SIM 5...

Page 71: ...ed with the center mark of the document guide Test chart for the center position adjustment Draw a line at the center of A4 or 8 1 2 x 11 paper in the paper transport direction 2 Execute SIM 50 10 to select the print center offset cassette paper feed adjustment mode The set adjustment value is displayed on the copy quantity display 3 Make a copy and check that the copied center line is properly po...

Page 72: ...he copy density for each copy mode For selection of modes use the copy mode select key 1 Test chart UKOG 0162FCZZ setting 1 Place the test chart so that its edge is aligned with the A4 Letter reference line on the document table Then place a B4 14 x 8 1 2 white paper on the test chart and close the document cover 2 Perform the adjustment in each mode 1 Execute SIM 46 1 2 Select the mode to be adju...

Page 73: ...e side of the test rod to the connector CN 10 1 DV BIAS and set the negative side to the connector CN10 2 FG 3 Execute SIM 25 1 The developing bias is outputted for 30 sec 4 Adjust the control volume VR 121 so that the output voltage is 400 5V 4 Duplex adjustment A Adjusting the paper reverse position in memory for duplex copying This step adjusts the front surface printing odd number pages of a d...

Page 74: ...id quantity R SPF is adjusted Adjustment procedure 1 Paper trailing edge void quantity 1 Preparing test chart Draw a scale at the rear end of one side of a sheet of A 4 white paper or letter paper 2 Set the test chart on the document glass as shown below 3 Using the user simulation 18 set the paper size of the first cassette Letter paper 4 A4 paper 3 4 Execute simulation 50 19 to turn on the TEXT ...

Page 75: ... key The entered value is registered Is it the Preform the operation according to the simulation number performed Press the clear key All displays on the operation panel go off and the machine enters the ready state for entering the main code Press the clear key End Is the main code the same Is the sub code displayed Press the clear key The COPY QUANTITY display blinks to indicate the previously s...

Page 76: ... model the duplex motor is simultaneously turned on 10 Polygon motor ON 26 Various setup 01 Manual feed setup 02 SPF setup 03 Second cassette setup 04 Machine duplex setup 06 Destination setup 07 Machine conditions check 20 Rear edge void setup 30 CE mark conformity control ON OFF setup 38 Cancel of stop at drum life over 39 Memory capacity setup 40 Polygon motor OFF time setup 42 Transfer ON timi...

Page 77: ...7 Gate solenoid ON RSPF Operation Procedure When the start key is pressed the RSPF gate solenoid SGS repeats ON 500 ms and OFF 500 ms 20 times 05 01 Operation panel display check When the PRINT switch is pressed the LED on the operation panel is lighted for 5 sec The LED on the FAX panel and the LCD black background are displayed simultaneously 02 Fusing lamp ON cooling fan HIGH LOW speed Operatio...

Page 78: ...4 None Cancel of troubles other than U2 Operation Procedure After canceling the trouble the simulation is also automatically canceled 16 None Cancel of U2 trouble Operation Procedure 1 When the START key is pressed the EEPROM total counter check sum is rewritten and the trouble is canceled 2 After canceling the trouble the simulation is also automatically canceled 22 05 Total counter display The t...

Page 79: ...umber corresponding to the duplex and press the ENTER key and the setup will be changed 06 Destination setup Operation Procedure 1 When this simulation is executed the currently set destination code number is displayed 2 Enter the code number corresponding to the destination and press the START key and the setting will be changed 07 Machine conditions check Operation Procedure When this simulation...

Page 80: ... Enter the code number and press the START key and the setting will be changed 39 Memory capacity setup Operation Procedure 1 When this simulation is executed the currently set code number is displayed 2 Enter the code number and press the START key and the setting will be changed 40 Polygon motor OFF time setup Operation Procedure 1 When this simulation is executed the currently set code number i...

Page 81: ...py is changed The code number is changeable in the range of 0 8 The default value is 4 and 2 mm of the document rear edge is cut When the value is changed by 1 the area is changed by 1 mm 30 01 Paper sensor status display The paper sensor status is displayed with the lamps on the operation panel Main code Sub code Content Code number Setting 0 Default 330 msec 1 40 msec 2 30 msec 3 20 msec 4 10 ms...

Page 82: ...e setting will be changed 05 Duplex mode fusing temperature setup Operation Procedure 1 When this simulation is executed the currently set code number is displayed 2 Enter the code number corresponding to the duplex and press the START key The setting is changed accordingly The above shift temperature set by this simulation is added to the fusing temperature of single copy Main code Sub code Conte...

Page 83: ... the clear key to store the set value and exit the simulation Relationship between the displayed values and the GAMMA ADJUST register The value displayed after execution of this simulation can be set in the range of 0 99 with 50 as the center value When the text mode set value is Gat3 for example the GAMMA ADJUST register value set at Exp1 is Text Exp1 Gat3 50 24 When 40 is set to Gat3 Text Exp1 4...

Page 84: ... setting display are changed sequentially The selected adjustment mode is indicated by the lamps as follows 3 In the front rear scanning direction adjustment when the START key is pressed the mirror base unit moves to the white plate for shading and the width of the reference line is read and the correction value is calculated and displayed and the value is stored In the case of the manual adjustm...

Page 85: ... The SPF adjustment is made by adjusting the SPF image scan start position immediately after turning on the power 10 Paper center offset OC Document center offset SPF document center offset Outline The center offset position of copy image on the copy paper and that of document scan are adjusted by adjusting the scan left margin of ASIC and the print left margin register set value Operation Procedu...

Page 86: ...ad data By changing the position of the end data stored in memory with the simulation set value the image lead edge position is adjusted and the read edge position of scanning is changed Therefore the end position of scanning is changed by the simulation set value to change the position of the end data stored in memory The image lead edge is adjusted in this manner 19 Duplex copy rear edge void ad...

Page 87: ...RT key is pressed HSYNC is performed and the polygon motor is rotated for 30 sec At that time the Zoom lamp is lit for 100msec for every 3 times that the HSYNC is detected 63 01 Shading check Outline Used to display the detection level of the white plate for shading Vref of AD conversion IC is fixed Operation Procedure When the START key is pressed the mirror base unit moves to the white plate for...

Page 88: ...d time 6 sec in mirror initializing after turning on the power the mirror home position sensor MHPS does not turn OFF Or when the mirror base is fed for the specified time about 6 sec after start of copy return the mirror home position sensor MHPS does not turn OFF L3 00 Return is not completed within the specified time When the mirror base is returned for the specified time 6 sec in mirror initia...

Page 89: ...etion of this operation and perform the procedure from step 2 6 Press either one of the exposure adjustment keys or to complete the setting Display lamps go off and the copy quantity display returns to the normal state Function Contents Factory setting Auto clear When a certain time is passed after completion of copying this function returns to the initial state automatically The time to reach the...

Page 90: ... Unit 24V 12V 5V 3 3V GND FM MC BIAS HLOUT GRIDL TC PR AC PWB AC INPUT CCD LSU MIRROR MOTOR VFM CPFS1 RRS MPFS OPE PANEL COPY LAMP Duplex Motor Duplex model Only CN 902 CRU Reset Switch Other Loads AND AND Reference AND AND AND UART LASER Print MEMORY MCU PWB CN16 SPF SPF model UNIT R SPF R SPF model F PUMA MCU PWB Overall block diagram MHPS RTH TCS POD PPD1 PPD2 MMLD MHPS CED1 DVSEL SDOD PSW2 PSW...

Page 91: ...EY NEW PROCESS UNIT SENSER HIGH VOLTAGE CONTROL UNIT ELECTRIC SOURCE POWER RELAY INTERLOCK INTERLOCK CN104 CN102 CN106 CN110 OR CN107 CN118 CN116 CN113 CN125 CN122 CN105 CN112 CN120 CN121 CN111 CN109 CN103 CN101 CN126 CN124 CN114 CN119 IC103 IC103 IC103 IC103 IC205 IC109 IC204 IC109 IC202 IC210 IC102 IC211 IC103 IC109 IC209 IC203 IC206 IC203 IC103 IC102 IC206 IC101 IC211 IC113 IC109 IC109 IC205 IC...

Page 92: ...s 44 D GND 45 D4 Data input output Data Bus 46 D5 Data input output Data Bus 47 D6 Data input output Data Bus 48 D7 Data input output Data Bus 49 D8 Data input output Data Bus 50 D9 Data input output Data Bus 51 D10 Data input output Data Bus 52 D11 Data input output Data Bus 53 D GND 54 D12 Data input output Data Bus 55 D13 Data input output Data Bus 56 D14 Data input output Data Bus 57 D15 Data ...

Page 93: ...sor input 3 110 SIN4 Input Sensor input 4 111 DAH Analog output Reference Voltage High for CCD 112 DAL Analog output Reference Voltage Low for CCD 113 AN GND 114 D GND 115 DMT 3 Motor output Duplex Motor Excitement 116 DMT 2 Motor output Duplex Motor Excitement 117 DMT 1 Motor output Duplex Motor Excitement 118 DMT 0 Motor output Duplex Motor Excitement 119 MRMT3 Motor output Mirror Motor Exciteme...

Page 94: ...ry 29 MDATA8 IN OUT DRAM Data bus of DRAM page memory 30 MDATA7 IN OUT DRAM Data bus of DRAM page memory 31 3 3V Power 32 MDATA6 IN OUT DRAM Data bus of DRAM page memory 33 MDATA5 IN OUT DRAM Data bus of DRAM page memory 34 GND Power 35 MDATA4 IN OUT DRAM Data bus of DRAM page memory 36 MDATA3 IN OUT DRAM Data bus of DRAM page memory 37 MDATA2 IN OUT DRAM Data bus of DRAM page memory 38 MDATA1 IN ...

Page 95: ... IN Reserved 93 FAXREQ OUT Reserved 94 FAXACK IN Reserved 95 3 3V Power 96 FAXCS IN Reserved 97 ESPRD IN Electric sort board Reserved Reserved 98 GND Power 99 ESREQ OUT Electric sort board Reserved Reserved 100 ESACK IN Electric sort board Reserved Reserved 101 ESCS IN Electric sort board Reserved Reserved 102 PARAD0 IN OUT 1284 board connector DATA bus IEEE1284 communication port 103 PARAD1 IN OU...

Page 96: ...paration Chip select line to SRAM before area separation 144 SD00 IN OUT SRAM separation Data line to SRAM before are separation 145 SD01 IN OUT SRAM separation Data line to SRAM before are separation 146 5V Power 147 SD02 IN OUT SRAM separation Data line to SRAM before are separation 148 SD03 IN OUT SRAM separation Data line to SRAM before are separation 149 GND Power 150 SD04 IN OUT SRAM separat...

Page 97: ...D Power 201 SGS OUT Tr array IC SPF gate solenoid 202 SRRC OUT Tr array IC SPF resist roller solenoid 203 SPUS OUT Tr array IC SPF PU solenoid 204 READY OUT Reserved 205 OP LATCH OUT Tr array IC Latch signal for operation circuit Data latch at LOW 206 MRPS2 OUT Tr array IC Mirror speed control signal Mirror speed 2 at LOW 207 MRPS1 OUT Tr array IC Mirror speed control signal Mirror speed 1 at LOW ...

Page 98: ...T CPU CPU data bus 235 CPUD11 IN OUT CPU CPU data bus 236 5V Power 237 CPUD10 IN OUT CPU CPU data bus 238 CPUD9 IN OUT CPU CPU data bus 239 GND Power 240 CPUD8 IN OUT CPU CPU data bus 241 CPUD7 IN OUT CPU CPU data bus 242 CPUD6 IN OUT CPU CPU data bus 243 CPUD5 IN OUT CPU CPU data bus 244 CPUD4 IN OUT CPU CPU data bus 245 CPUD3 IN OUT CPU CPU data bus 246 CPUD2 IN OUT CPU CPU data bus 247 CPUD1 IN...

Page 99: ...of the main PWB is detected by the reset IC to generate the reset signal When the power voltage reaches the specified level the circuit operations are started Before the power voltage falls below the specified level the circuit operations are stopped to prevent against malfunctions R264 R265 IC204D C107 IC106 C265 C264 C333 To ASIC Rest IC ...

Page 100: ... surface temperature is the higher the thermistor terminal voltage is and vise versa The thermistor terminal voltage is inputted to the CPU analog port The CPU controls ON OFF of the heater lamp by this input voltage level C382 22000p R217 7 5KJ R221 620F R223 10KF R244 10KJ R218 1MF R220 1 2KJ C303 22000p R216 4 7KJ IC201B NJM2903 5 6 7 8 4 IC201A NJM2903 3 2 1 8 4 IC209A LM358 3 2 1 8 4 R312 300...

Page 101: ...id A Outline Since the control signal of each load outputted from the CPU cannot drive the load directly it is passed through the driver IC to the load B Operation The driver circuit forms a Darlington circuit with transistors Therefore a large drive current is obtained from a small current CPU output current When the driver input voltage is HIGH 5V the transistor turns ON to flow a current in the...

Page 102: ... The duplex motor is a stepping motor Its driver is IC111 darlington sink transistor driver IC TD62064AP For control the CPU outputs a drive signal to IC111 to drive the duplex motor by 1 2 phase excitement M 24V 24V mir RY102 G5V 2 OMRON RY101 G5V 2 OMRON M ULN2003 SMSEL SPF motor R362 R363 C453 C454 R309 IC113 MTD1361 F CrA 23 CrB 20 RsA 3 VrefA 24 VrefB 19 RsB 12 In A 26 In A 27 In B 17 In B 16...

Page 103: ...tified and smoothed to form the high voltage output The FW signal section fullwave rectifies the AC power to supply signal output at the timing of 0V Noise filter ACin Invertor circuit Main section MC High voltage transformer T101 High voltage section FW control section Heater lamp drive circuit section Heater lamp output 3 3V 5V 12V 24V MC DV BIAS Rectifying smoothing BIAS GRID GRID L MC IN TC BC...

Page 104: ...ying diode DB1 and smoothed by the smoothing capacitor C6 TH1 is the power thermistor which limits a rush current flowing to C6 c Invertor circuit The DC voltage from the rectifying smoothing circuit is supplied to the secondary side of transformer T1 by switching operation of FET Q1 For switching the RCC Ringing Choke Convertor system is employed FET Q1 is turned on by the starting resistors R20 ...

Page 105: ... by D5 and D6 When the voltage is divided by resistors R18 R19 and R27 and decreased below 2 5V the shunt regulator IC7 is turned OFF to turn OFF photo coupler PC3 and turn ON transistor Q3 LOW level output of FW signal is provided 3 Heater lamp drive circuit 4 High voltage section a Invertor circuit The 24V output of the main section is inverted by the RCC system and the high frequency power is s...

Page 106: ... shift register and the odd number pixel shift register are flowed to the floating capacitor section alternatively The RS signal is the reset signal of the CCD output signal The CCD output is expressed as electric charges equivalently accumulated in the capacitor Therefore to take the CCD output data one pixel by one pixel one output data must be cleared after it is outputted The RS signal is used...

Page 107: ...ector in the operation circuit The signals detects ON OFF of the key and are sent to the CPU as KIN1 2 C Display circuit section The display is controlled by inputting the data signal and the clock signal from the CPU and the latch signal from the ASIC to the LED driver in the operation circuit CPU Selector IC902 903 5V Key Operation circuit MCU 5V 5V Operation circuit MCU CPU ASIC Display LED LED...

Page 108: ...15 TIOCB2 TCLKD 115 P16 PO14 TIOCA2 116 P15 PO13 TIOCB1 TCLKC 117 P14 PO12 TIOCA1 118 P13 PO11 TIOCD0 TCLKB 119 P12 PO10 TIOCC0 TCLKA 120 P11 PO9 TIOCB0 DACK1 121 P10 PO8 TIOCA0 DACK0 122 MD0 123 MD1 124 MD2 125 PG0 CAS 126 PG1 CS3 127 PG2 CS2 128 Vss 65 P60 DREQ0 CS4 66 Vss 67 Vss 68 P61 TEND0 CS5 69 P62 DREQ1 70 P63 TEND1 71 P27 PO7 TIOCB5 72 P26 PO6 TIOCA5 73 P25 PO5 TIOCB4 74 P24 PO4 TIOCA4 75...

Page 109: ...7 0 R231 1KJ R232 1KJ R252 1KJ R251 1KJ D207 DA204K 1 2 D202 DA204K 1 2 D205 DA204K 1 2 D206 DA204K 1 2 R331 1KJ D201 DA204K 1 2 D115 DAN202U 3 2 1 C321 100p D114 DAN202U 3 2 1 D128 DAN202U 3 2 1 D112 DAP202U 3 2 1 C354 0 1u C319 100p D119 DAP202U 3 2 1 D113 DAN202U 3 2 1 D129 DAP202U 3 2 1 D116 DAP202U 3 2 1 D110 DAP202U 3 2 1 D111 DAP202U 3 2 1 D117 DAN202U 3 2 1 D118 DAN202U 3 2 1 C312 100p C30...

Page 110: ...F CrA 23 CrB 20 VsA 25 RsA 3 VrefA 24 VrefB 19 RsB 12 VsB 18 In A 26 In A 27 In B 17 In B 16 Vmm 22 OUT A 1 OUT A 4 OUT B 14 OUT B 11 PG 15 PG 28 R363 7 5KJ C454 2200p R362 7 5KJ C453 2200p R365 1KJ R364 1KJ C401 2200p C456 p C458 p C455 p C457 p C112 47u 25V R299 620J L113 HF50ACC201209 L115 HF50ACC201209 L116 HF50ACC201209 L114 HF50ACC201209 D209 M1FL20U D210 M1FL20U D211 M1FL20U D212 M1FL20U 5V...

Page 111: ...6 COM 1 COM 8 NC 15 NC 13 GND GND Q101 2SD1853 3 1 2 Q201 2SA1036K B1 E1 C1 Q203 2SA1036K B1 E1 C1 IC204A 74VHC08 1 2 3 IC204B 74VHC08 4 5 6 IC111 TD62064AF I1 3 I2 6 I3 11 I4 14 NC 4 NC 5 NC 10 NC 12 O1 2 O2 7 O3 9 O4 16 COM 1 COM 8 NC 15 NC 13 GND GND R286 2 2KJ R285 2 2KJ R278 2 2KJ R279 2 2KJ FTH VFM HL 24V 24V 5V 24V 5V 24V 24V 5V 5V 5V RRS PR MM MRPS1 MRPS2 PMD LDEN HL FTH CPFS1 CPFS2 MPFS V...

Page 112: ... 101 101 102 102 103 103 104 104 105 105 106 106 107 107 108 108 109 109 110 110 111 111 112 112 113 113 114 114 115 115 116 116 117 117 118 118 119 119 120 120 121 121 122 122 123 123 124 124 125 125 126 126 127 127 128 128 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 3...

Page 113: ...31 32 32 R319 100J L117 ZJSR5101 223 L119 ZJSR5101 223 L120 ZJSR5101 223 L118 ZJSR5101 223 3 3V 5V 24V 24V 24V 24V 5V 24V 24V A5V 5V 12V 5V 3 3V 24V 24V 5V 24V 5V 12V 24V1 DSWS VFMCNT VFMOUT LEDPOD RRS POD LEDPPD1 PPD1 CPFS1 MFD TMa O TMb O LEDMHPS MHPS 24V mir S H LDEN PMCLK A PMD SYNC LEDPPD2 PPD2 RTH IN TCS DVSEL LEDMFD MPFS CED1 CPFS2 CED2 5V1 DSWS 5V1 DSWS SELIN3O DRST PSW KIN1 KIN2 OP DATA O...

Page 114: ... K Y 1 2 3 R345 1KJ R336 150J 1 4W R337 20KJ D204 DA204K 1 2 C452 1000p CP101 ICP N38 ROHM J201 0J J202 0J C448 18p C450 18p C449 18p C447 18p 5V 24V 5V 12V 3 3V 5V 5V DMT2 DMT0 DMT1 DMT3 SPPD SDSW LEDSPPD SPFS SPUS SRRC SGS SPMT 3 SPMT 0 SPID SPMT 1 SPMT 2 24V mir SDOD DVIN SB4D 24V1 24Vdup DUPLEX MOTOR CN D GND SPF UNIT CN 4 D4 4 D4 4 D4 4 D4 3 E1 3 E2 2 A1 4 A4 3 E1 3 E2 4 D3 4 D3 4 D3 3 E3 2 A...

Page 115: ...AL 1551 CIRCUIT DIAGRAM 13 8 OPU ...

Page 116: ...AL 1551 CIRCUIT DIAGRAM 13 9 GDI PWB ...

Page 117: ...AL 1551 CIRCUIT DIAGRAM 13 10 GDI MEMORY PWB 6MB ...

Page 118: ...AL 1551 CIRCUIT DIAGRAM 13 11 POWER SUPPLY 120V 127V ...

Page 119: ...AL 1551 CIRCUIT DIAGRAM 13 12 POWER SUPPLY 200V Series ...

Page 120: ...12V D GND CP SP CCD D1 CCD D4 CCD D6 BCLK CCD D0 F1 CCD D7 CCD D3 RS CCD D2 SH AN GND CCD D5 D GND 1 D GND 2 D GND 11 D GND 13 D GND 15 D GND 17 D GND 19 D GND 21 F2 22 D GND 23 CCDHI 30 5V CCDLO D GND 25 CL D GND CCD D5 14 10 CN124 F1 AN GND 8 3 CCD D2 27 12V 26 20 SH 5 CCD D3 16 9 CCD D6 CCD D1 18 12 32 4 SP CCD D7 CCD D0 A5V 29 7 28 RS 31 6 CCD D4 BCLK 24 CP 1 MRMT 1 3 Mirror 2 MRMT 3 24V MRMT ...

Page 121: ... 32 D GND 5 10 17 CAS1 17 12 8 MDATA10 23 23 22 PARAAD1 OE MDATA12 MAD8 26 25 6 4 22 BUSY PARAAD7 FAULT MCU PWB ACK 13 D GND MDATA3 19 MDATA4 33 3 3V D GND 8 26 GDI IN RAS2 5V CN108 REV 14 3 3V 3 SLCT 7 MAD7 D GND 6 OE MAD10 24 BUSY D GND PARAAD1 14 PARAAD6 5 5V PARAAD4 40 35 MAD11 30 2 MEMORY STB 29 13 3 36 MAD5 D GND 30 32 MDATA6 1 1 19 CN114 12 15 20 24 6 15 35 29 25 MAD7 PARAAD7 GDI IN 6 MAD1 ...

Page 122: ...D PSW2 12 11 GY GY FG 6 9 FG FG BR BL RD OR GY GY BR BR GY BR OR RD BL MCU PWB CED2 13 D GND D GND 14 14 1 CPFS2 7 2 13 CED2 5V 24V 11 8 PPD3 4 BR BR GY GY GY BR OR OR BL RD RD 2CS UN CN106 1 2 3 PPD3 5V PPD3 D GND 8 7 2 1 1 2 24V CPFS2 2 1 CPFS2 GY 1 D GND 2 D GND D GND CED2 PPD3 5V 24V CPFS2 14 13 8 7 4 2 1 ACTUAL WIRING DIAGRAM 3 5 2nd cassette ...

Page 123: ... BL OR BR PL RD GY 24Vmir SPMT 1 B SPMT 0 A 24Vmir SPMT 3 B SPMT 2 A SPF UN BL BL 3 SB4D 1 4 24V 5 SPID 5 4 3 D GND 2 1 5V SPUS 5V 5 BL SDSW 4 D GND 4 1 5 2 1 2 SPID OR SDSW 3 GY SPUS 2 1 PL 1 2 3 6 2 SPMT 1 23 BL RD 19 24Vmir SPMT 1 SPMT 0 PL BR BR 22 24Vmir 20 SPMT 3 SPMT 2 PK 21 RD 24 OR RD BR PK GY BL PL GY SPUS 24V 5V SB4D SDSW SPID LEDSPPD SPPD D GND D GND 12 11 4 2 8 7 5 3 ACTUAL WIRING DIA...

Page 124: ...2 A SPMT 3 B 24Vmir 24Vmir SPMT 0 A RSPF UN BL BL BL BL BL BL BL BL BL PK RD RD RD 2 2 1 1 1 3 NC 1 2 24V 1 4 SPID 5 4 SPFS 3 D GND 2 24V 3 2 1 5V SPUS 5V 5 BL 2 1 SDSW 4 5 D GND 4 1 5 2 SRRC SPMT 1 2 SPID OR 24V 1 SDSW 3 GY SPUS 2 24V 1 2 PL 2 SGS 1 SPFS SRRC 6 SGS 17 18 14 13 16 15 SPFS 1 24V 23 BL RD 19 24Vmir SPMT 1 SPMT 0 PL BR BR 22 24Vmir 20 SPMT 3 SPMT 2 PK 21 RD 24 OR RD BR PK GY BL PL GY...

Page 125: ...n battery Must be disposed of properly Remove the battery from the product and contact federal or state environmental agencies for information on recycling and disposal options For USA CANADA CAUTION FOR BATTERY DISPOSAL ...

Page 126: ...nd other countries IBM and PC AT are trademarks of International Business Machines Corporation PCL is a trademark of Hewlett Packard Company Pentium is a registered trademark of Intel Corporation All other trademarks and copyrights are the property of their respective owners N c All rights reserved Printed in Japan No part of this publication may be reproduced stored in a retrieval system or trans...

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