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SEW-Eurodrive CMP40, Operating Instructions Manual

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SEW-Eurodrive CMP40 Operating Instructions Manual Download Page 21

Operating Instructions – Explosion-Proof CMP Synchronous Servomotors  

21

5 

General information

Electrical Installation

5

Electrical Installation

5.1

General information

5.2

Additional regulations for potentially explosive atmospheres

HAZARD!

Risk of injury due to electric shock.

Severe or fatal injuries!

•

Observe the safety notes in section 2 during installation.

• Use switch contacts in utilization category AC-3 to EN 60947-4-1 to connect the ser-

vomotor and brake.

• Observe the wiring instructions of the inverter manufacturer.
• Observe the operating instructions for the inverter.
• Do not pull the plug while it is energized.

NOTE

A bag containing the following information is attached to the servomotor:
• Safety notes
• Wiring diagram

Observe those notes.

NOTE ON EXPLOSION PROTECTION

In addition to the generally applicable installation regulations for low-voltage equipment
(e.g. in Germany: DIN VDE 0100, DIN VDE 0105), it is also necessary to comply with
the special regulations for setting up electrical machinery in potentially explosive atmo-
spheres (operating safety regulations in Germany: EN 60079-14; EN 61241-14 and
system-specific regulations).

NOTE ON EXPLOSION PROTECTION

In a potentially explosive atmosphere, the plug connectors may not be unplugged un-
der any circumstances while they carry voltage or while the motor is turning. 
Make sure that the correspondent servo inverter is safely disconnected from the supply
system and the auxiliary power supply.

NOTE ON EXPLOSION PROTECTION

Observe the information regarding the thermal motor protection in section "Thermal
motor protection" on page 34.

Summary of Contents for CMP40

Page 1: ...Drive Technology Drive Automation System Integration Services Explosion Proof CMP40 50 63 Synchronous Servomotors Operating Instructions Edition 07 2008 11661410 EN ...

Page 2: ...SEW EURODRIVE Driving the world ...

Page 3: ...motors 12 3 2 Explosion proof CMP synchronous servomotor basic structure 14 3 3 Nameplate and unit designation 15 4 Mechanical Installation 17 4 1 Required tools resources 17 4 2 Before you start 17 4 3 Preliminary 17 4 4 Installing the servomotor 19 4 5 Installation tolerances 20 4 6 Special conditions for plug connections 20 5 Electrical Installation 21 5 1 General information 21 5 2 Additional ...

Page 4: ...a of explosion proof CMP synchronous servomotors 45 10 2 Inverter assignment to MOVIDRIVE 46 10 3 Inverter assignment to MOVIAXIS 47 10 4 Brake 48 10 5 Overhung loads and axial loads 50 10 6 Dynamic and thermal characteristic curves 55 10 7 Permitted ball bearing types category 3 64 11 Appendix 65 11 1 Declaration of conformity 65 11 2 Abbreviations and unit designations 66 11 3 Crimping tools 67 ...

Page 5: ...stood them Consult SEW EURODRIVE if you have any questions or if you require further informa tion 1 2 Structure of the safety notes The safety notes in these operating instructions are structured as follows Symbol SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to avoid the hazard Symbol Signal word Meaning Consequences if disre garded Example General hazard...

Page 6: ... documentation is legible 1 4 Exclusion of liability You must comply with the information contained in these operating instructions to en sure safe operation of the explosion proof electric motors and to achieve the specified product characteristics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non ob servanc...

Page 7: ...rations of dust can lead to severe or fatal injuries in conjunction with hot live and moving parts of electrical machinery Removing covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property Severe or fatal injuries All work related to transportation storage setup mounting connection startup maintenance an...

Page 8: ... may only be performed by adequately qualified personnel Qualified electricians in this context are persons who are familiar with the electronic installation startup trouble shooting and maintenance for this product Further they are qualified as follows Completed apprenticeship in the field of electrical engineering e g electric or mechatronic technician They are familiar with these operating inst...

Page 9: ...tus for use in atmospheres containing combustible dust General requirements EN 61241 1 Electrical apparatus for use in atmospheres containing combustible dust Protection through housing tD EN 60079 0 electrical apparatus for potentially explosive atmospheres General re quirements EN 60034 Rotating electrical machines EN 60079 15 Design testing and designation of electric equipment in protection ty...

Page 10: ...N 580 The loads and regulations specified in this standard must always be observed If the gearmotor has 2 suspension eye lugs or lifting eyebolts then you should also use both suspension eye lugs for attaching transport ropes In this case the tension force vector of the slings must not exceed a 45 angle in accordance with DIN 580 Store the servomotor in a dry dust free environment if it is not to ...

Page 11: ... and differing data on the nameplate Observe the instructions in section 5 Electrical Installation 2 10 Startup operation Whenever changes to normal operation occur such as increased temperatures noise vibrations determine the cause and consult the manufacturer Refer to the information in section 6 Startup 2 11 Inspection maintenance For more information refer to section 9 Inspection Maintenance 2...

Page 12: ...nguage of the corresponding country if requested When ordering several servo gear units the customer can reduce the number of operating instructions 1 x Safety notes for startup if requested 1 x Spare parts list if requested Delivery with drive 1 x Motor according to order confirmation Prefabricated cable 1 x Bag with loose parts including conductor end sleeves and cable lugs for connection to SEW...

Page 13: ...der confirmation Prefabricated cable 1 x Bag with loose parts including conductor end sleeves and cable lugs for connection to SEW EURODRIVE inverters Brake 1 x AC operated BME brake rectifier for DIN rail mounting or alternatively BMP BMH or BMK brake rectifier BSG brake controller at a voltage of DC 24 V 1 x Manual release lever if brake with manual release was ordered Plug connectors 1 x Encode...

Page 14: ...ment of components to the spare parts lists Differenc es are possible depending on the motor size and design 63193AXX 1 Rotor 304 Housing cover 3 Key 305 Resolver 7 Flanged endshield 313 Flange socket 11 Deep groove ball bearing 318 Flange socket 16 Stator 316 Complete plug connector 40 Circlip 321 Complete plug connector 42 B side endshield 328 Protection cap 43 Supporting ring 1004 Terminal clip...

Page 15: ...CMP synchronous servomotor The nameplate is attached to the servomotor as illustrated in the following figure 63147AXX 58810AXX max Sys 3 IEC60034 IM Permanentmagnet C Motor Jahr 2008 IP II3GExnAT3X II3DExtDA22IP65T150 CX Getriebe MadeinGermany r min Mapk V n epk napk BR CMP50S KTY RH1M SB 02 122134388 0001 08 1 3 4500 400 24 3 1 1 7 3 7 20 40 F 65 Umrichterbetrieb 13348795 Iso Kl A A V i kg N U I...

Page 16: ...angle con nector radial connector SM motor SB brakemotor Motor feedback resolver RH1M Motor option absolute encoder AK0H CMP40 EK0H CMP40 AS1H CMP50 63 ES1H CMP50 63 Standard equipment KTY temperature sensor Motor option holding brake Size 40S 40M 50S 50M 50L 63S 63M 63L S short M medium L long CMP flange mounted motor 02 1221234388 0001 08 End digits of the year of manufacture 2 digits Order item...

Page 17: ... storage The ambient temperature corresponds to the information on the nameplate and on the order confirmation The surrounding area is free from oils acids gases vapors ionizing radiation etc The installation altitude must be no higher than 1000 m above MSL otherwise the drive must be designed to meet the special environmental conditions In case of de viations see nameplate order confirmation 4 3 ...

Page 18: ...tage of DC 500 V The following figure shows the insulation resistance depending on the temperature 4 3 2 Insulation resistance too low NOTE The insulation resistance varies greatly depending on the temperature see following figure You can measure the insulation resistance between the connection pins and the motor housing using an insulation measuring device 53725AXX 1 Resistance temperature point ...

Page 19: ...dity of the degree of protection according to the nameplate If necessary attach covers protection canopy STOP Improper installation may result in damages to the servomotor Potential damage to property Mount the servomotor only in the specified mounting position on a level vibration free and torsionally rigid support structure Align the servomotor and the driven machine carefully to avoid placing a...

Page 20: ...ial conditions for plug connections Shaft end Flanges Diameter tolerance in accordance with DIN 748 ISO k6 Center bore to DIN 332 Centering shoulder tolerance to DIN 42948 ISO j6 NOTE ON EXPLOSION PROTECTION Protect the connectors from falling objects by fitting a suitable cover The cover must be able to absorb a blow energy of 7 J according to EN 60079 0 ...

Page 21: ...or Safety notes Wiring diagram Observe those notes NOTE ON EXPLOSION PROTECTION In addition to the generally applicable installation regulations for low voltage equipment e g in Germany DIN VDE 0100 DIN VDE 0105 it is also necessary to comply with the special regulations for setting up electrical machinery in potentially explosive atmo spheres operating safety regulations in Germany EN 60079 14 EN...

Page 22: ... gases vapors or dusts However explosion proof motors may not be subjected to gases vapors or dusts that endanger operational safety for example through Corrosion Damage to the protective coating Damage to the sealing material etc 5 3 4 General information on explosion protection The explosion proof CMP synchronous servomotors are intended for the following ap plication zones 5 3 5 Degree of prote...

Page 23: ...PLOSION PROTECTION The CMP servomotors come equipped with KTY temperature sensors The tempera ture monitoring for the motors must be performed using the KTY temperature sensor and the provided temperature model Due to the high dynamics this is the only way to provide for an effective thermal protection This is why during startup and after any changes to the inverter parameters you must check that ...

Page 24: ...place of installation Screw on the connections and PE conductors Check the winding connections in the terminal box and tighten them if necessary 5 4 2 Wiring diagrams The following applies to all wiring diagrams View on wiring side Colors according to SEW EURODRIVE cable NOTE The servomotor must only ever be connected as shown in the following wiring diagram which is also included with the servomo...

Page 25: ...trical Installation Symbols used Power plug connector Wiring diagram with without brake Plug connector upper part to be connected by the customer Plug connector lower part connected in factory 63551AXX 1 Brake coil BK 2 U U1 V V1 W W 1 BK 1 2 4 D C B A 1 2 3 4 D C B A 1 3 BK BK BK RD BK BU GN YE GN YE BU RD ...

Page 26: ...connector Wiring diagram Contact assign ment of plug con nector lower part 63552AXX WH BK PK GY BK WH RD WH BN VT GN YE RD BU YE RD BU BU RD BK 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 Contact Color code Connection 1 RD WH R1 reference 2 BK WH R2 reference 3 RD S1 cosine 4 BK S3 cosine 5 YE S2 sine 6 BU S4 sine 7 8 9 RD KTY 10 BU KTY 11 12 ...

Page 27: ...twisted pair cores Connect the shield to the PE potential on both ends over a large surface area Route the signal cables separately from the power cables min distance 200 mm 63553AXX WH BN BK VT GN YE RD BU GY RD BK VT GN YE GY RD BU GY PK PK BU RD BU PK 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 9 8 9 10 10 11 11 12 12 Contact Color code Connection 1 2 3 RD S1 cosine 4 BU S3 cosine 5 YE S2 sine 6 GN S4 sine 7...

Page 28: ...ed mechanically when the volt age is switched off 5 6 Equipotential bonding In accordance with EN 60079 14 and EN 61241 0 it might be necessary to establish a connection to an equipotential bonding system see following figure 63649AXX 42 B side endshield 1006 Hex nut 1003 Lock washer 1007 Serrated lock washer 1004 Terminal clip 1008 Ground stud 1006 1003 1004 1008 42 ...

Page 29: ...the standard connector position It corresponds to connector position 3 A radial position has been defined for the straight connector housing radial output Radial connectors 2 are optional STOP If the connector is tightened when it is installed in the wrong position the insulator could slip causing irreparable damage Potential damage to property Note the following when plugging in the power and sig...

Page 30: ...ft start units and brake units Supply cables to braking resistors and similar 5 8 2 Thermal motor protection 5 8 3 Special aspects for operation with a servo inverter When servomotors are powered from inverters the wiring instructions issued by the in verter manufacturer must be followed Observe section Operation on page 37 And the operating instructions for the inverter NOTE The connector should ...

Page 31: ... Power cable STOP Route the signal cables separately from the power cables with a minimum distance of 200 mm The cables can only be routed together if either the feedback cable or the power cable is shielded Plug connector system Cable type Type 1 1 Fixed fixed routing flex Cable carrier installation Cable cross section Part number SM11 Motor cable Fixed 4 x 1 5 mm2 0590 4544 SM12 4 x 2 5 mm2 0590...

Page 32: ...332 7437 HIPERFACE cable Fixed MOVIDRIVE MOVIAXIS 1332 4535 Flex MOVIDRIVE MOVIAXIS 1332 4551 Cable type Cable cross section Part number Power connector Fixed installation Motor cable 4 x 1 5 mm2 0198 6740 4 x 2 5 mm2 0198 6740 4 x 4 mm2 0199 1639 Brakemotor cable1 1 3 core cable only 2 cores are used 4 x 1 5 mm2 2 x 1 mm2 0198 6740 4 x 2 5 mm2 2 x 1 mm2 0198 6740 4 x 4 mm2 2 x 1 mm2 0199 1639 Cab...

Page 33: ...f Section Power plug connector assembly on page 69 illustrates the assemblyof the SM SB power connectors Section HIPERFACE resolver signal plug connector assembly on page 72 illus trates the assembly of the signal connectors The socket contacts for the motor connection are designed as crimp contacts Only use suitable tools for crimping Strip the insulation of the leads according to section Power p...

Page 34: ...the winding a thermal motor protection is only achieved if the motor current is limited on the basis of the following criteria Measured values of the KTY temperature sensor In addition a motor model for thermal protection must be activated as it is the case with SEW inverters This motor model must match the respective servomotor STOP Incorrect connection may cause damage to the temperature sensor ...

Page 35: ...e servomotor sur face HAZARD Risk of injury due to electric shock Severe or fatal injuries Observe the safety notes in section 2 during startup Use switch contacts in utilization category AC 3 to EN 60947 4 1 to connect the ser vomotor and brake Observe the wiring instructions of the inverter manufacturer Observe the operating instructions for the servo inverter NOTE The rated speed of the servomo...

Page 36: ...inverter parameters which limit the maximum motor speed must be set according to the assignment tables for motor inverter combinations For gear unit mounting ob serve the maximum speed of the respective gear unit NOTE ON EXPLOSION PROTECTION Install the servo inverter outside the potentially explosive atmosphere NOTE ON EXPLOSION PROTECTION Use the guided startup function of MOVITOOLS MotionStudio...

Page 37: ...I3D servomotors on other servo inverters the maximum speeds frequencies the thermal motor protection as well as the ther mal torque limiting characteristic curves must also be observed In addition we strongly recommend you use a frequency inverter matching the respective power rat ing Temperature class and sur face temperature The maximum surface temperature of II3D servomotors is 150 C II3GD serv...

Page 38: ... the voltage at the motor connections is not possible the volt age peaks have to measured with suitable equipment after startup using the rated load of the drive if possible Unplugging the plug connectors NOTE ON EXPLOSION PROTECTION In a potentially explosive atmosphere the plug connectors may not be unplugged un der any circumstances while they carry voltage or while the motor is turning Make su...

Page 39: ...ease See section Brake malfunctions σιεηε page 40 Encoder cable malfunction Check encoder cable Servo inverter setting incorrect Check servo inverter Servomotor heats up exces sively measure tempera ture significantly higher than 110 C Overload Measure power use larger servomotor or reduce load if necessary check travel profile Ambient temperature is too high Comply with permitted temperature rang...

Page 40: ...acing the motor Voltage drop along connecting harness 10 Correct connection voltage check cable cross section Brake coil has interturn short circuit or a short circuit to frame Consult SEW EURODRIVE Servomotor does not brake Brake lining worn Consult SEW EURODRIVE Replacing the motor Incorrect braking torque Consult SEW EURODRIVE Replacing the motor Manual brake release device not set correctly Se...

Page 41: ... Servomotors can become very hot during operation danger of burns Isolate the servomotor and brake from the power supply before starting work safe guarding them against unintentional re start Drive must be shut down safely for the duration of the maintenance work since ro tation will energize the motor terminals Ensure that the servomotor is assembled correctly and all openings have been plugged a...

Page 42: ...juries from electric shock Do not perform any maintenance work while the machine is running De energize all power brake and signal cables before unplugging the power or sig nal plug connector Safeguard against accidental startup STOP Only use original spare parts otherwise the servomotor can be damaged Potential damage to property Only use genuine spare parts in accordance with the valid parts lis...

Page 43: ...r heat emission Insufficient heat emission can have unwanted consequences The bearing service life is reduced through operation at impermissibly high temperatures bearing grease de grades 9 1 2 Connection cable Check the connection cable for damage at regular intervals and replace it if need be NOTE Take the manufacturer s data into account in the maintenance schedule HAZARD The servomotor has liv...

Page 44: ...00 operating hours1 1 The periods of wear are affected by many factors and may be shorter than the recommendation above Inspect the servomotor Check ball bearings and replace if necessary Replace the oil seal Clean the cooling air passages Drive Varies depending on external factors Touch up or renew the surface anti corrosion coating Servomotor sur faces Varies depending on external factors Clean ...

Page 45: ...70 14 1 14 22 2 07 100 0 4500 CMP40S 0 5 1 3 1 18 3 5 23 00 11 94 27 5 4500 CMP40M 0 8 2 6 0 95 2 9 45 85 19 93 56 3 CMP50S 1 3 3 5 1 32 4 0 37 19 11 61 86 3 CMP50M 2 3 6 3 2 20 6 6 20 67 5 29 90 3 CMP50L 3 3 9 2 3 15 9 5 14 58 3 57 98 2 CMP63S 2 8 7 2 2 92 8 8 18 27 3 35 90 1 CMP63M 5 1 13 6 5 21 15 6 9 79 1 48 100 0 CMP63L 6 7 18 5 6 55 19 7 7 21 1 07 100 0 nN Rated speed M0 Standstill torque th...

Page 46: ... Mmax 1 3 1 3 CMP40M Mmax 2 3 2 3 CMP50S Mmax 3 5 3 5 CMP50M Mmax 5 4 6 3 6 3 CMP50L Mmax 5 9 6 9 8 7 9 2 8 4 9 2 CMP63S Mmax 5 1 6 0 7 2 7 0 7 2 CMP63M Mmax 6 0 7 1 8 9 11 0 8 6 11 3 13 5 CMP63L Mmax 7 0 8 9 11 3 8 7 11 6 14 3 18 3 Servomotor Nm MOVIDRIVE MDX61B 5_3 AC 400 500 V units in servo operating modes P700 0005 0008 0011 0014 0015 0022 0030 0040 0055 0075 0110 0150 0220 CMP40S Mmax 1 3 1 ...

Page 47: ...0M Imax IN 141 Mmax Nm 2 2 CMP50S Imax IN 133 Mmax Nm 3 2 CMP50M Imax IN 221 Mmax Nm 5 8 CMP50L Imax IN 250 165 Mmax Nm 7 2 9 2 CMP63S Imax IN 250 141 Mmax Nm 6 0 6 6 CMP63M Imax IN 233 Mmax Nm 12 1 CMP63L Imax IN 250 160 Mmax Nm 13 5 16 6 Servomotor MOVIAXIS MXA Type Size 1 IN A 2 4 8 Imax A 5 10 20 CMP40S Imax IN 169 Mmax Nm 1 3 CMP40M Imax IN 139 Mmax Nm 2 2 CMP50S Imax IN 183 Mmax Nm 3 2 CMP50...

Page 48: ...ervoltage protection is provided If the servomotors are run on non SEW inverters overvoltage protection must be imple mented by the customers themselves using for example varistors Observe the notes in the relevant operating instructions for servo controllers concerning the switching sequence of motor enable and brake control during standard operation 10 4 1 Speed ratings The BP brake can be used ...

Page 49: ...ue is 50 10 Brake connec tion Brake type Motor type VN VDC IB A MB1 Nm MB2 Nm W kJ Wtot MJ t1 10 3 s t2 10 3 s PB W RB BP01 CMP40 24 0 29 0 95 0 4 1 20 10 7 84 BP04 CMP50S 24 0 42 3 1 4 3 0 6 1 5 40 10 10 54 CMP50M L 4 3 3 1 BP09 CMP63S 24 0 67 7 9 3 1 0 2 5 60 10 16 35 CMP63M L 9 3 7 PB Power consumption IB Brake coil current at 20 C MB1 Preferred braking torque MB2 Optional braking torque W Perm...

Page 50: ... and axial loads Motor type Nominal bearing service life CMP40 L10h 25000 h CMP50 L10h 25000 h CMP63 L10h 20 000 h 05590AXX Figure 2 Determining the overhung load FR R Motor type Fq max N Mean speed1 rpm 1 The mean speed must for example be determined from the travel diagram FA N 1500 3000 4500 6000 CMP40S Fq max 264 260 225 205 FA 109 86 74 68 CMP40M Fq max 264 264 245 220 FA 116 92 81 73 CMP50S ...

Page 51: ... the permitted overhung load at point X Permitted over hung load for CMP40M The following figure shows the permitted overhung load at point X 58648AXX 0 50 100 150 200 250 300 350 400 0 5 10 15 20 25 X mm F R N n 3000 rpm n 4500 rpm n 6000 rpm n 1500 rpm 58649AXX 0 50 100 150 200 250 300 350 400 0 5 10 15 20 25 X mm F R N n 3000 rpm n 4500 rpm n 6000 rpm n 1500 rpm P i f kVA Hz n ...

Page 52: ...e shows the permitted overhung load at point X Permitted over hung load for CMP50M The following figure shows the permitted overhung load at point X 58650AXX 0 100 200 300 400 500 600 0 5 10 15 20 25 X mm F R N n 6000 rpm n 4500 rpm n 3000 rpm n 1500 rpm 58651AXX 0 100 200 300 400 500 600 0 5 10 15 20 25 X mm F R N n 3000 rpm n 4500 rpm n 6000 rpm n 1500 rpm P i f kVA Hz n ...

Page 53: ... the permitted overhung load at point X Permitted over hung load for CMP63S The following figure shows the permitted overhung load at point X 58652AXX 0 100 200 300 400 500 600 0 5 10 15 20 25 X mm F R N n 3000 rpm n 4500 rpm n 6000 rpm n 1500 rpm 58653AXX 0 100 200 300 400 500 600 700 800 0 5 10 15 20 25 30 35 X mm F R N n 3000 rpm n 4500 rpm n 6000 rpm n 1500 rpm P i f kVA Hz n ...

Page 54: ...d overhung load at point X Permitted over hung load for CMP63L The following figure shows the permitted overhung load at point X 58654AXX 0 100 200 300 400 500 600 700 800 900 0 5 10 15 20 25 30 35 X mm F R N n 3000 rpm n 4500 rpm n 6000 rpm n 1500 rpm 58655AXX 0 100 200 300 400 500 600 700 800 900 1000 0 5 10 15 20 25 30 35 X mm F R N n 3000 rpm n 4500 rpm n 6000 rpm n 1500 rpm P i f kVA Hz n ...

Page 55: ...rating thermal limit characteristic curve in S1 100 operation 10 6 1 Dynamic and thermal limit characteristic curve for CMP40S nN 3000 rpm NOTE The following restriction applies for the limiting curve of the servomotors in general Op eration is only permitted up to a maximum speed of 4500 rpm 63167AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 ...

Page 56: ...l limit characteristic curve for CMP40M nN 3000 rpm 63167AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V n rpm M Nm 3 2 1 4 5 0 0 2 0 4 0 6 0 8 1 1 2 1 4 0 1000 2000 3000 4000 5000 6000 7000 63164AXX M Nm 1 2 3 4 5 n rpm 0 0 5 1 1 5 2 2 5 0 1000 2000 3000 4000 5000 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating...

Page 57: ...al limit characteristic curve for CMP50S nN 3000 rpm 63163AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V M Nm 1 2 3 4 5 n rpm 0 0 5 1 1 5 2 2 5 0 1000 2000 3000 4000 5000 63162AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V M Nm 1 2 3 4 5 n rpm 0 0 5 1 1 5 2 2 5 3 3 5 4 0 500 1000 1500 20...

Page 58: ...mal limit characteristic curve for CMP50M nN 3000 rpm 63161AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V M Nm 1 2 3 4 5 n rpm 0 0 5 1 1 5 2 2 5 3 3 5 4 0 1000 2000 3000 4000 5000 63160AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V M Nm 1 2 3 4 5 n rpm 0 1 2 3 4 5 6 7 0 500 1000 1500 200...

Page 59: ...ermal limit characteristic curve for CMP50L nN 3000 rpm 63159AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V M Nm 1 2 3 4 5 n rpm 0 1 2 3 4 5 6 7 0 1000 2000 3000 4000 5000 63158AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V M Nm 1 2 3 4 5 n rpm 0 1 2 3 4 5 6 7 8 9 10 0 500 1000 1500 2000...

Page 60: ...ermal limit characteristic curve for CMP63S nN 3000 rpm 63157AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V n rpm M Nm 1 2 3 4 5 0 1 2 3 4 5 6 7 8 9 10 0 1000 2000 3000 4000 5000 63156AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V M Nm 1 2 3 4 5 n rpm 0 1 2 3 4 5 6 7 8 0 500 1000 1500 20...

Page 61: ...ermal limit characteristic curve for CMP63M nN 3000 rpm 63154AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V n rpm M Nm 1 2 3 4 5 0 1 2 3 4 5 6 7 8 0 1000 2000 3000 4000 5000 63153AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V n rpm M Nm 0 2 4 6 8 10 12 14 16 0 500 1000 1500 2000 2500 300...

Page 62: ... limit characteristic curve for CMP63L nN 3000 rpm 63152AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V n rpm M Nm 0 2 4 6 8 10 12 14 16 0 1000 2000 3000 4000 5000 5 1 2 3 4 63150AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V n rpm M Nm 1 2 3 4 5 0 2 4 6 8 10 12 14 16 18 20 0 500 1000 150...

Page 63: ...curve for CMP63L nN 4500 rpm 63149AXX 1 Mdynamic n 500 V 4 Mdynamic n 360 V 2 Mdynamic n 460 V 5 M S1thermal derating 3 Mdynamic n 400 V n rpm M Nm 1 2 3 4 5 0 2 4 6 8 10 12 14 16 18 20 0 1000 2000 3000 4000 5000 NOTE Servomotors can be operated up to altitudes of 1000 m above sea level For opera tion at altitudes above 1000 m above sea level consult SEW EURODRIVE P i f kVA Hz n ...

Page 64: ...Synchronous Servomotors 10 Permitted ball bearing types category 3 Technical Data 10 7 Permitted ball bearing types category 3 Motor type A side bearing B side bearing CMP40 6002 2Z 6001 2Z CMP50 6004 2Z 6001 2Z CMP63 6005 2Z 6003 2Z P i f kVA Hz n ...

Page 65: ...uchsal erklärt in alleiniger Verantwortung die Konformität der folgenden Produkte declares under sole responsibility conformity of the following products déclare sous sa seule responsabilité que les produits suivants Servomotoren der Baureihe Servo motors of the series Servomoteurs de la série CMP40 CMP50 CMP63 CM71 CM90 CM112 Kategorie in category Catégories II 3G II3D II 3GD Kennzeichnung markin...

Page 66: ...s and unit designations Abbreviation Definition Meaning DIN Deutsches Institut für Normung e V German insti tute for standardization EN Europäische Norm European standard ISO International Organization for Standardization The ISO creates ISO stan dards that should be adopted unrevised by the member states SW Schlüsselweite Wrench size ...

Page 67: ...r CMP power and brake contacts Required tools for cable assembly For the following tool different crimping jaws are required for assembling disassembling different cross sections Required tools for disassembling the plug connector on the motor end No special tools are required for disassembly Type SEW part number Contact cross section Core cross section Illustration Power Brake Crimping tool 01907...

Page 68: ...ntact cross section Core cross section Illustration Signal RH1M L resolver HIPERFACE AS1H Multi Turn ES1H Single Turn Crimping tool 0192430 Positioning tool 0192449 1 mm 0 06 1 mm2 SSI Multi Turn Crimping tool 0192597 Positioning tool 0192600 1 mm 0 24 1 mm2 Product Type SEW part number Contact cross section Core cross section Signal RH1M L resolver HIPERFACE AS1H Multi Turn ES1H Single Turn Remov...

Page 69: ...wer connector assembly 11 4 1 Scope of delivery power connectors The following parts are supplied for assembling the power connectors The SEW part number is 198 674 0 56252AXX 1 Screw fitting 2 Seal with strain relief 3 Shield ring 4 Socket contacts 5 Insulating sleeve 6 Insulator 7 Connector housing 1 2 3 4 5 6 7 ...

Page 70: ...ower leads 1 2 and 3 to 44 mm Shorten the PE lead GN YE to 45 mm Do not shorten lead pair 5 and 6 Cut off lead pair 7 and 8 flush with the end of the cable 5 Pull the shield over the leads Strip 7 mm of insulation off leads 1 2 3 and PE Strip 5 mm of insulation of leads 5 and 6 6 Insert the positioning tool in the crimping tool until the marking color appears in the view window A appears see table...

Page 71: ...r ing diagram Close the insulating sleeve until it clicks shut Insert the remaining socket contacts into the insulator according to the wiring diagram 10 Shorten the braid shield as shown Insert the shield ring into the seal so that the shield and end of the cable are flush Make sure that the braided shield is routed cleanly between the shield ring and the seal 11 Insert the insulator into the con...

Page 72: ...solver signal plug connector assembly 11 5 1 Scope of delivery signal plug connectors The following parts are supplied for assembling resolver HIPERFACE plug connec tors The SEW part number is 198 673 2 54715AXX 1 Screw fitting 2 Seal with strain relief 3 Shield ring 4 Socket contacts 5 Insulating sleeve 6 Insulator 7 Connector housing 1 2 3 4 5 6 7 ...

Page 73: ... end of the cable 3 Fold back the braided shield and fan it out 4 Strip 6 mm of cable insulation off the lead Push the socket contacts onto the ends of the leads 5 Insert the small diameter positioning tool SEW part number 019 244 9 into the crimping tool until the green mark appears in the view window A Set the press thickness B to 24 on the crimping tool 6 Insert a lead with socket contact in th...

Page 74: ...er until you hear a click 12 Fold open the insulating sleeve Position the side of the insulating sleeve with the recess against the groove in the insulator so that the opening of the insu lating sleeve is pointing in the same direc tion as the double headed arrow on the insulator Press the insulating sleeve together until it engages Insert the insulator into the connector housing in the middle pos...

Page 75: ...gory 3GD 22 Designated use 9 Disposal 11 During startup 36 Dynamic characteristic curves 55 E Electrical connection Safety notes 11 Electrical installation 21 Equipotential bonding 28 Example Nameplate 15 Exclusion of liability 6 F Feedback cable 32 H Hot surfaces 8 I Information Wiring 30 Inspection 41 Inspection intervals 43 Inspection safety notes 11 Installation Electrical 21 Mechanical 17 Ins...

Page 76: ...cal connection 11 Hot surfaces 8 Inspection maintenance 11 Mounting installation 10 Transport storage 10 Scope of delivery 12 Plug connectors 72 Power connectors 69 Serial number 16 Signal plug connector 27 Signal plug connector assembly 72 SM SB plug connectors Connecting the servomotor and the encoder system 31 Speed ratings 48 Startup 35 Before startup 35 During startup 36 Prerequisites 35 Stor...

Page 77: ...üsseldorf Tel 49 2173 8507 30 Fax 49 2173 8507 55 sc west sew eurodrive de Electronics SEW EURODRIVE GmbH Co KG Ernst Blickle Straße 42 D 76646 Bruchsal Tel 49 7251 75 1780 Fax 49 7251 75 1769 sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Sales Service Haguenau...

Page 78: ...0 http sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY RybalkoStr 26 BY 220033 Minsk Tel 375 17 298 38 50 Fax 375 17 29838 50 sales sew by Belgium Assembly Sales Service Brüssel SEW Caron Vector S A Avenue Eiffel 5 B 1300 Wavre Tel 32 10 231 311 Fax 32 10 231 336 http www sew eurodrive be info caron vector be Service Competence Center Industrial Gears SEW Caron Vector S ...

Page 79: ...n 300457 Tel 86 22 25322612 Fax 86 22 25322611 info sew eurodrive cn http www sew eurodrive cn Assembly Sales Service Suzhou SEW EURODRIVE Suzhou Co Ltd 333 Suhong Middle Road Suzhou Industrial Park Jiangsu Province 215021 Tel 86 512 62581781 Fax 86 512 62581783 suzhou sew eurodrive cn Guangzhou SEW EURODRIVE Guangzhou Co Ltd No 9 JunDa Road East Section of GETDD Guangzhou 510530 Tel 86 20 8226789...

Page 80: ... FIN 15860 Hollola 2 Tel 358 201 589 300 Fax 358 3 780 6211 sew sew fi http www sew eurodrive fi Production Assembly Service Karkkila SEW Industrial Gears OY Valurinkatu 6 FIN 03600 Karkkila Tel 358 201 589 300 Fax 358 201 589 310 sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services B P 1889 Libreville Tel 241 7340 11 Fax 241 7340 12 Great Britain Assembly Sales Service Nor...

Page 81: ...ano SEW EURODRIVE di R Blickle Co s a s Via Bernini 14 I 20020 Solaro Milano Tel 39 02 96 9801 Fax 39 02 96 799781 http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Ste industrielle et commerciale pour l Afrique 165 Bld de Marseille B P 2323 Abidjan 08 Tel 225 2579 44 Fax 225 2584 36 Japan Assembly Sales Service Iwata SEW EURODRIVE JAPAN CO LTD 250 1 Shimoman no Iwata...

Page 82: ...retaro C P 76220 Queretaro Mexico Tel 52 442 1030 300 Fax 52 442 1030 301 http www sew eurodrive com mx scmexico seweurodrive com mx Morocco Sales Casablanca Afit 5 rue Emir Abdelkader MA 20300 Casablanca Tel 212 22618372 Fax 212 22618351 ali alami premium net ma Netherlands Assembly Sales Service Rotterdam VECTOR Aandrijftechniek B V Industrieweg 175 NL 3044 AS Rotterdam Postbus 10085 NL 3004 AB ...

Page 83: ... Assembly Sales Service St Petersburg ZAO SEW EURODRIVE P O Box 36 195220 St Petersburg Russia Tel 7 812 3332522 7 812 5357142 Fax 7 812 3332523 http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Mécanique Générale Km 8 Route de Rufisque B P 3251 Dakar Tel 221 338 494 770 Fax 221 338 494 771 senemeca sentoo sn Serbia Sales Beograd DIPAR d o o Ustanicka 128a PC Košum IV flo...

Page 84: ... 36556 Chempet 7442 Cape Town Tel 27 21 552 9820 Fax 27 21 552 9830 Telex 576 062 jhainsworth sew co za Durban SEW EURODRIVE PROPRIETARY LIMITED 2 Monaceo Place Pinetown Durban P O Box 10433 Ashwood 3605 Tel 27 31 700 3451 Fax 27 31 700 3847 hengela sew co za Spain Assembly Sales Service Bilbao SEW EURODRIVE ESPAÑA S L Parque Tecnológico Edificio 302 E 48170 Zamudio Vizcaya Tel 34 94 43184 70 Fax ...

Page 85: ... 1 864 439 0566 Fax Confidential HR 1 864 949 5557 http www seweurodrive com cslyman seweurodrive com Assembly Sales Service Northeast Region SEW EURODRIVE INC Pureland Ind Complex 2107 High Hill Road P O Box 481 Bridgeport New Jersey 08014 Tel 1 856 467 2277 Fax 1 856 845 3179 csbridgeport seweurodrive com Midwest Region SEW EURODRIVE INC 2001 West Main Street Troy Ohio 45373 Tel 1 937 335 0036 F...

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Page 87: ...SEW EURODRIVE Driving the world ...

Page 88: ...t reduces the cost and complexity of daily operations With a global presence that offers responsive and reliable solutions Anywhere With innovative technology that solves tomorrow s problems today With online information and software updates via the Internet available around the clock Drive Technology Drive Automation System Integration Services SEW EURODRIVE Driving the world www sew eurodrive co...

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