128
Diagnosis procedure
Board
Connector
Cables
Value
15.14.192
CN2
24-25
=
230 Vac
yes
: go on ;
no
: replace board 15.14.192 (and fuse F2 if necessary)
Refit front panel FP106.
With the master switch open, reconnect CN2 of board 15.14.236.
Close the master switch and measure again
Board
Connector
Cables
Value
15.14.236
CN2
54-54
=
24 Vac
15.14.236
CN2
55-55
=
9 V
yes
: go on ;
no
: replace front panel FP106 (and fuse F2 if necessary)
With the master switch open, reconnect CN1 of board 15.14.233.
Close the master switch and check operation of the fan (presence of air flow from back to front of machine).
yes
: go on ;
no
: check connection of fan or replace it
Stage 3 : Select TIG DC H.F. 2-strokes operation from front panel.
Checks :
Press the torch button without bringing the torch near to the piece and check that the red led L3 on the front panel
comes on.
yes
: go on ;
no
: remove the fixing screws of the front panel FP106, position it to gain access to connectors CN2 and
CN4 and, with a tester set to Vdc, measure between the points of board 15.14.236:
- CN4/4 - CN4/3 = 34 Vdc with torch button released
- CN4/4 - CN4/3 = 0 with torch button pressed
yes
: go on ;
no
:
- check the torch button
- check continuity between CN4/4 and pin 3 Mechafin and CN4/3 and pin 5 Mechafin
- replace the front panel FP106
Stage 4 : (Skip this phase if there is no cooling unit WU15).
Press the torch button for a moment without bringing the torch near the piece.
Checks :
With a tester set to Vac, measure between the points of J9 (see drawing):
- J9/5 - J9/10
=
230 Vac
@
400 Vac power supply
yes
: go on ;
no
:
fuse F1 on board 15.14.233 has blown
yes
: replace F1;
no
: with a tester set to Vdc, measure between the points of board 15.14.254:
CN2/5 - CN2/12
=
17 Vdc
yes
:replace board 15.14.233;
no
: measure between the points of board 15.14.254:
CN3/8 - TP3 = 5 Vdc
yes
: replace part 14.60.060;
no
: replace panel FP106
After connecting connector J9, check operation of the cooling unit pump
yes
: go on ;
no
: check connection of cooling unit pump or replace it
Check operation of the cooling unit fan (presence of air flow at side of unit).
yes
: go on ;
no
:
- with a tester set to Vac, measure between the points of J9:
- J9/2 - J9/7 = 230 Vac @ 400 Vac power supply
yes
: - check wiring ;
- replace fan
no
: - check fuse F2 on board 15.14.233
- replace board 15.14.233
Summary of Contents for Genesis 240 TLH
Page 1: ...REPAIRS MANUAL E N G L I S H Genesis 240 Genesis 240 TLH...
Page 9: ...Description of machine operation 91 n m k a o q r l c b i p j d s e f g h e FIG 6...
Page 11: ...Description of machine operation 93 n m k a o q r l c b i p j d s e f g h e FIG 8...
Page 22: ...LAY OUTS OF CARDS...
Page 23: ...Lay outs of cards 105 Card 15 14 233 Fig 20...
Page 24: ...106 Lay outs of cards Card 15 14 236 side A Fig 21...
Page 25: ...Lay outs of cards 107 Card 15 14 236 side B Fig 22...
Page 26: ...108 Lay outs of cards Card 15 14 236 side C Fig 23...
Page 27: ...Lay outs of cards 109 Card 15 14 254 side A Fig 24...
Page 28: ...110 Lay outs of cards Card 15 14 254 side B Fig 25...
Page 29: ...Lay outs of cards 111 Card 15 14 254 side C Fig 26...
Page 30: ...112 Lay outs of cards Card 15 14 254 side D Fig 27...
Page 31: ...Lay outs of cards 113 Card 15 14 192 Fig 28...
Page 32: ...114 Lay outs of cards Card 15 14 239 Fig 29...
Page 33: ...Lay outs of cards 115 Card 15 14 240 Fig 30...
Page 58: ...140 Diagnosis procedure J9 connector frontal side FIG 36 Card 15 14 192 FIG 37...
Page 59: ...Diagnosis procedure 141 FIG 38 Card 15 14 233 FIG 39...
Page 60: ...142 Diagnosis procedure Card 15 14 254 version 1 soldering side FIG 40A...
Page 61: ...Diagnosis procedure 143 Card 15 14 254 version 2 soldering side FIG 40B soldering side view...
Page 62: ...144 Diagnosis procedure Card 15 14 236 FP106 FIG 41...
Page 63: ...Diagnosis procedure 145 FIG 43 H F 15 14 192 wring diagrama FIG 42...
Page 64: ...146 Oscillograms Oscillogram 1 Oscillogram 2...
Page 65: ...Oscillograms 147 Oscillogram 3 Oscillogram 4...
Page 66: ...148 Oscillograms Oscillogram 5 Oscillogram 6...
Page 67: ...Oscillograms 149 Oscillogram 7 Oscillogram 8...
Page 68: ...150 Oscillograms Oscillogram 9 Oscillogram 10...
Page 69: ...Oscillograms 151 Oscillogram 11...
Page 73: ...Parts dismantling and re installation procedure 155 FIG 44...
Page 74: ...156 Parts dismantling and re installation procedure FIG 45...
Page 75: ...Parts dismantling and re installation procedure 157 FIG 46 FIG 47...
Page 76: ...158 Parts dismantling and re installation procedure FIG 48...
Page 79: ...Operating tests and settings 161 Card 15 14 239 FIG 49...
Page 80: ...162 Operating tests and settings Card 15 14 254 FIG 50...
Page 81: ...Operating tests and settings 163 FP106 FIG 51...