Power supply voltage
(50/60Hz)
Max. absorbed power (x=40%)
Max. absorbed current (x=40%)
Absorbed current (x=100%)
Efficiency (x=40%)
Power factor (x=40%)
Cos
j
(x=40%)
Welding current
(x=40%)
(x=60%)
(x=100%)
Adjustment range
Open-cicuit voltage (limited)
Protection rating
Insulation class
Construction standards
Dimensions (lxpxh)
Weight
3x400V
+10% -10%
8.4 KW
12.9 A
7.9 A
0.84
0.94
0.99
240 A
185 A
160 A
6-240 A
59 V
IP23
H
EN60974-1/EN50199
179x430x290 mm
15.4 Kg
2) PURPOSE OF THE MANUAL
The purpose of this manual is to provide authorised technical ser-
vicing centres the information required for repairing Genesis 240
and Genesis 240 TLH (see
NOTE *
).
To avoid serious damage to people and things, this manual must
be used strictly by qualified technicians.
What is involved in a repair job?: identifying the faulty part - as
this part is included in the list of available spare parts - and
replacing it according to the procedures described below.
If an electronic card is faulty, repair entails replacing the card
and not replacing the faulty electronic component on the card
itself.
If trouble cannot be solved by observing the procedures in the
manual, the machine must be sent back to SELCO.
We suggest two diagnosis procedures on two levels: at the first
level, simple initial action instruments/tools are used, at the
second level, more sophisticated instruments/tools are used.
By taking into account the training level of its technicians and its
available instruments, each service centre can decide whether
to use the first or second procedure.
The order of the subjects in this manual is based on a logic that
gradually provides the repair technician with knowledge of the
machine. We therefore advise you to follow the suggested
order, by starting at the beginning.
* NOTE :
the information contained in this manual
does not
apply to the first versions of the machine as specified
in point 10.2.
Purpose of the manual - Machine technical specifications 85
WU15
3) MACHINE TECHNICAL SPECIFICATIONS .
GENESIS 240
GENESIS 240 TLH
Power supply voltage
(50/60Hz)
Max. absorbed power in TIG
(x=40%)
Max. absorbed current in TIG
(x=40%)
Absorbed current in TIG
(x=100%)
Max. absorbed power in MMA
(x=40%)
Max. absorbed current in MMA
(x=40%)
Absorbed current in MMA
(x=100%)
Efficiency (x=40%)
Power factor
Cos
j
Welding current
(x=40%)
(x=60%)
(x=100%)
Adjustment range
Open-cicuit voltage (limited)
Protection rating
Insulation class
Construction standards
Dimensions (lxpxh)
Weight
3x400V
+10% -10%
6.1 KW
9.3 A
5.4 A
8.5 KW
12.9 A
7.9 A
0.84
0.94
0.99
240 A
185 A
160 A
6-240 A
81 V
IP23
H
EN60974-1/EN50199
179x430x293 mm
17.4 Kg
Power supply voltage
(50/60Hz)
Nominal input current
Capacity of reservoir
Cooling power
Protection rating
Dimensions (lxpxh)
Weight with liquid
1x230V
+ 10% -10%
0.8 A
1.7 l
900 W
IP23
179x430x160 mm
9.5 Kg
Above data are referred to environment al 40°C.
Summary of Contents for Genesis 240 TLH
Page 1: ...REPAIRS MANUAL E N G L I S H Genesis 240 Genesis 240 TLH...
Page 9: ...Description of machine operation 91 n m k a o q r l c b i p j d s e f g h e FIG 6...
Page 11: ...Description of machine operation 93 n m k a o q r l c b i p j d s e f g h e FIG 8...
Page 22: ...LAY OUTS OF CARDS...
Page 23: ...Lay outs of cards 105 Card 15 14 233 Fig 20...
Page 24: ...106 Lay outs of cards Card 15 14 236 side A Fig 21...
Page 25: ...Lay outs of cards 107 Card 15 14 236 side B Fig 22...
Page 26: ...108 Lay outs of cards Card 15 14 236 side C Fig 23...
Page 27: ...Lay outs of cards 109 Card 15 14 254 side A Fig 24...
Page 28: ...110 Lay outs of cards Card 15 14 254 side B Fig 25...
Page 29: ...Lay outs of cards 111 Card 15 14 254 side C Fig 26...
Page 30: ...112 Lay outs of cards Card 15 14 254 side D Fig 27...
Page 31: ...Lay outs of cards 113 Card 15 14 192 Fig 28...
Page 32: ...114 Lay outs of cards Card 15 14 239 Fig 29...
Page 33: ...Lay outs of cards 115 Card 15 14 240 Fig 30...
Page 58: ...140 Diagnosis procedure J9 connector frontal side FIG 36 Card 15 14 192 FIG 37...
Page 59: ...Diagnosis procedure 141 FIG 38 Card 15 14 233 FIG 39...
Page 60: ...142 Diagnosis procedure Card 15 14 254 version 1 soldering side FIG 40A...
Page 61: ...Diagnosis procedure 143 Card 15 14 254 version 2 soldering side FIG 40B soldering side view...
Page 62: ...144 Diagnosis procedure Card 15 14 236 FP106 FIG 41...
Page 63: ...Diagnosis procedure 145 FIG 43 H F 15 14 192 wring diagrama FIG 42...
Page 64: ...146 Oscillograms Oscillogram 1 Oscillogram 2...
Page 65: ...Oscillograms 147 Oscillogram 3 Oscillogram 4...
Page 66: ...148 Oscillograms Oscillogram 5 Oscillogram 6...
Page 67: ...Oscillograms 149 Oscillogram 7 Oscillogram 8...
Page 68: ...150 Oscillograms Oscillogram 9 Oscillogram 10...
Page 69: ...Oscillograms 151 Oscillogram 11...
Page 73: ...Parts dismantling and re installation procedure 155 FIG 44...
Page 74: ...156 Parts dismantling and re installation procedure FIG 45...
Page 75: ...Parts dismantling and re installation procedure 157 FIG 46 FIG 47...
Page 76: ...158 Parts dismantling and re installation procedure FIG 48...
Page 79: ...Operating tests and settings 161 Card 15 14 239 FIG 49...
Page 80: ...162 Operating tests and settings Card 15 14 254 FIG 50...
Page 81: ...Operating tests and settings 163 FP106 FIG 51...