2016 Bambi MAX Service Manual
–
Models 4453-7590
(Version D)
We Engineer Solutions
Section 7: Valve Maintenance
26
MAX Valve Repair and Replacement .........................................................................26
Linkage Adjustment ......................................................................................26
Valve Removal .............................................................................................26
Valve Installation ..........................................................................................28
Bambi MAX Seal Replacement ....................................................................30
Drive Cable Replacement .............................................................................35
Changing the Guide Bushings ......................................................................39
Section 8: Repair Quick Guide
40
Overview of Repair Categories ...................................................................................40
Category 1: Safety ........................................................................................40
Category 2: Operational ...............................................................................40
Category 3: Monitor ......................................................................................40
Category 4: OKAY ........................................................................................40
Bucket Shell Repair Criteria .......................................................................................41
Cables Repair Criteria ................................................................................................42
IDS Hub Repair Criteria ..............................................................................................43
M-Straps and Top Chains Repair Criteria ..................................................................44
Control Head Repair Criteria ......................................................................................45
Section 9: General Repairs
46
Repair Instructions ......................................................................................................46
Suspension Line Replacement .....................................................................46
M-Strap Replacement ...................................................................................47
Removing Old M-Straps ...............................................................................48
Installing New M-Straps (Short) ....................................................................49
Installing New M-Straps (Long) ....................................................................51
Bottom Loop Repairs ....................................................................................53
Bucket Patching ............................................................................................53
IDS Hub/Spokes Replacement .....................................................................54
IDS Detailed Drawing ...................................................................................55
Load Test on the Hook .................................................................................55
Bambi MAX Shell Repairs ..........................................................................................56
Repair Failures .............................................................................................56
Repairing in High Humidity ...........................................................................57
Making Temporary Repairs with Sealing Clamps .........................................58
Temporary Repairs Using Glue ..................................................................................60
Applying the Glue .........................................................................................60
Gluing with Patches ......................................................................................61
Cutting the Patch ..........................................................................................62
Applying the Patch ........................................................................................62
Hot Air Gun Patching ..................................................................................................64
Hot Air Gun Procedure .................................................................................65
Repair Kits ..................................................................................................................66
Repair Kit Parts Table ..................................................................................66
Optional Supplies .........................................................................................66
