Sega FORD RACING TWIN-FULL BLOWN Service Manual Download Page 66

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REPLACING THE POTENTIOMETER

1. Turn the power off.
2. Take out the 2 screws and remove the top cover.

3.  Disconnect the connector of the volume pot to be replaced.
4.  Remove the screws which secure the Potentiocover.
5.  Remove the Potentiobase together with the Potentiometer.
6.  Remove the base and gear and replace.

GREASING

•

Be sure to use suitable grease for the purpose. Using a non-suitable product may
cause damage to parts.

Summary of Contents for FORD RACING TWIN-FULL BLOWN

Page 1: ...duct read this MANUAL carefully to understand the contents stated herein After reading this MANUAL be sure to keep it available nearby the product or somewhere convenient in order to be able to refer...

Page 2: ...ructions can cause accidents In the case where only those who have technical expertise should perform the work to avoid hazardous situations the instructions herein state that the service person s sho...

Page 3: ...o this product are stated in this manual Some commercially available equipment has functions and reactions not stated in this manual Read this manual in conjunction with the specific manual of such eq...

Page 4: ...THE CONTOL PANEL 55 13 2 REPLACING AND ADJUSTING THE HANDLE S V R 56 13 3 GREASING 57 14 SHIFT LEVER 58 14 1 REMOVING THE SHIFT LEVER 58 14 2 SWITCH REPLACEMENT 59 15 ACCELERATOR BRAKE 60 15 1 ADJUST...

Page 5: ...T FR 5600UK 94 25 12 ASSY AC BRKT MAIN FR 0400UK 95 25 13 ASSY AC BKT SUB FR 0700UK 95 25 14 ASSY PEDAL BASE L FR 1100UK 96 25 15 ASSY PEDAL BASE R FR 1150UK 96 25 16 ASSY BRAKE ACCEL SPG 2200 97 25 1...

Page 6: ...ctronic assemblies electro mechanicals servicing control spare parts etc as regards to the product FORD RACING TWIN FULL BLOWN This manual is intended for the owners personnel and managers in charge o...

Page 7: ...work i e cleaning and general upkeep of the machine supplying data cards repairing coin jams or re booting a machine can be carried out by the LOCAL MAINTENANCE PERSONEL QUALIFIED SERVICE ENGINEER Th...

Page 8: ...r Cord may cause an electric shock and or fire hazard In case the Power Cord is damaged ask for a replacement through where the product was purchased or the office stated herein Using a damaged Power...

Page 9: ...quire the Serial Number Identical machines may have different parts fitted internally Only by quoting the Serial Number will the correct parts be identified SEGA product has warning displays on sticke...

Page 10: ...able for installation in an area where a water jet could be used LIMITATIONS OF USAGE REQUIREMENTS Be sure to check the electrical specifications Ensure that this product is compatible with the locati...

Page 11: ...cessary dimensions required for opening of doors etc are 1 85M x 1 05M without shipping pallet For the operation of this machine secure a minimum area of 2 5M x 2 5M For ventilation provide an approxi...

Page 12: ...eavy item on the product can cause accidental injury Do not climb on this product Climbing on this product can cause an accident or injury To check the upper most part of this product please you a ste...

Page 13: ...jury from items falling from the machine immediately stop customers from either putting items on top of the product or leaning against or climbing on the product To avoid electric shock and or short c...

Page 14: ...9 4 NAME OF PARTS Width Depth Height Weight Cockpit per seat 852mm 1630mm 1790mm Coin Chute Tower 220mm 300mm 550mm 15kg Pop Panel 800mm 430mm When Assembled 1713mm 1624mm 2200mm...

Page 15: ...PT No 420 FRSM 02UK SERVICE MANUAL SANWA JOINT BKT REAR X 2 POWER CORD EUROPE Sanwa CRT Service Manual For adjoining the two Display cabinets Used for applying power to the machine in Europe not UK P...

Page 16: ...fuses with ones of the same value and type Part Number Location Description 514 5078 3150 RND 838 001 FUSE BD CAB 1 2 3 15A T CERAMIC 20MM 514 5078 5000 RND 838 001 FUSE BD CAB 2 5A T CERAMIC 20MM 514...

Page 17: ...n carries out the work alone then it is possible that injury may occur or damage to the product Ensure that all connectors are accurately connected Incomplete connections may cause electric shock or f...

Page 18: ...s B B ASSEMBLING 1 AND 2 PLAYER COCKPITS Step 1 Place the two cockpits side by side so that the artwork is facing outwards on both units The 1P cabinet has the power cord at the left hand side as view...

Page 19: ...make the 4 four connections between both Master and Slave cabinets Step 4 Make the remaining 4 four connections between the Coin Tower and Master and Slave units Connect the 2 Earth ring terminals to...

Page 20: ...the coin tower to both cabinets by applying 8x M8x30 Hex Bolts supplied to the integral part of the tower Step 6 Fit and secure the remaining 2x M8x30 Hex Bolts into the Coin Tower from inside both ma...

Page 21: ...f the cabinets as shown Secure using the 8x M8x30 bolts supplied Step 8 The seat brackets are attached to the seat cabinet but will be inverted for transportation Reposition the brackets so that they...

Page 22: ...both cabinets make sure that the seat harness has been connected to the main harness Once connection has been established secure both seat cabinets to the main cabinets using 4x M8x30 Hex Bolts Black...

Page 23: ...ers rise from the floor approximately 5mm Also make sure that the machine positioning is level Step 1 Move the machine to the installation position When installing the machine against or close to a wa...

Page 24: ...PANEL To perform work safely and securely be sure to use a step which is in a secure and stable condition Performing work without a step or a step which is not in a suitable condition may cause and a...

Page 25: ...20 Step 2...

Page 26: ...he AC Inlet socket Firmly insert the 3 pin power plug UK or 2 pin power plug EU into the socket outlet Insert the opposite end of the power cord into the AC inlet of the AC bracket Install suitable pr...

Page 27: ...in working order press the test and service buttons to exit In the SOUND TEST use the service switch to access left and right speaker outputs Check that both speakers are working satisfactory and that...

Page 28: ...so that the castors do not manoeuvre over power cables Damaging power cables can cause electric shock or a short circuit hazard When moving the machine do not push the cabinets with the seat fixed Mo...

Page 29: ...ly 1 Sit in the Cockpit The seat can be adjusted in either a forward or reverse positions The lever is located on the lower right hand side in front of the seat Pull this lever to make adjustments to...

Page 30: ...ACHINE INSTALLATION When the machine is installed perform the following 1 Check that each setting is set to the factory setting as per the time of shipment 2 In the INPUT TEST mode check each switch a...

Page 31: ...BOARD is located on the back panel The function of each control is as follows TEST BUTTON Enables the SERVICE ENGINEER to enter the TEST MODE Please refer to the following pages SERVICE BUTTON Gives...

Page 32: ...software and hardware UGCI TEST Displays test routines for UGCI communications INPUT TEST Displays test routines for input devices CALIBRATE TEST Displays calibration test for input devices OUTPUT TES...

Page 33: ...mber for System Launcher GAME SHELL VERSION Version number for Game Shell GAME NAME Name of the installed game GAME VERSION Version number of installed game UGCI VERSION Hardware version of installed...

Page 34: ...count 1 COIN 2 COUNT Value of UGCI NVR coin count 2 VERSION Version number of UGCI board UGCI STATUS OK is the system can communicate with the UGCI board otherwise a NOT CONNECTED message is shown EX...

Page 35: ...down GEAR SHIFT UP stick up N stick central DOWN stick down START On pressed OFF not pressed CHANGE VIEW On pressed OFF not pressed SERVICE On pressed OFF not pressed TEST On pressed OFF not pressed...

Page 36: ...al THROTTLE UP VAL The current maximum up position of the throttle pedal CALIBRATE STEERING Starts the steering calibration routine The user must follow the on screen prompts to turn the wheel full le...

Page 37: ...0 7 OUTPUT TEST This test is used to test any output signals i e lamps from the system EXIT Exit to System Menu There are currently no output tests defined Use the TEST button to return to the System...

Page 38: ...ere are currently two options 1 indicates 1 credit per play and FREEPLAY indicates that no credits are required for play Note that the actual value of coins required for 1 credit is defined by the VTS...

Page 39: ...to STEREO RIGHT SPEAKER When ON a sound will be played from the RIGHT speaker LEFT SPEAKER When ON a sound will be played from the LEFT speaker EXIT Exit to System Menu The user can select the LEFT a...

Page 40: ...est is used to test the game display is working correctly It consists of two screens COLOUR TEST GRID TEST Press the TEST button to move from COLOUR TEST to GRID TEST Press the TEST button again to re...

Page 41: ...feedback motor subject to power setting MOTOR POWER This has four settings NORMAL A normal torque setting STRONG A strong torque setting recommended for adult only environments WEAK A very weak torqu...

Page 42: ...ltiplayer games played in HHHH MM SS AVERAGE 1PLYR TIME The average game time for a 1 player game AVERAGE MPLYR TIME The average game time for a multiplayer game CLEAR HISCORES When selected the user...

Page 43: ...mber of games played on a Monday TUESDAY The total number of games played on a Tuesday WEDNESDAY The total number of games played on a Wednesday THURSDAY The total number of games played on a Thursday...

Page 44: ...s on a day to day basis 00 01 The total number of games played between midnight and 1am 01 02 The total number of games played between 1am and 2am 23 00 The total number of games played between 11pm a...

Page 45: ...d Once the AUTO UPDATE has been release and installed only then can the date be change YEAR Variable from 2000 to 2050 MONTH Variable from 01 to 12 DATE Variable from 1 to 28 29 30 or 31 dependant on...

Page 46: ...etting CONFIRM CHANGES The user will be prompted to confirm YES or NO If YES is selected the system will perform a system reboot If NO is selected no action will be action EXIT Exit to System Menu In...

Page 47: ...drop for this edition will be 01 11 06 Choose the language setting for the installed region Choice is English Spanish German Italian and French Choose between EASY MEDIUM and HARD Indicates the set v...

Page 48: ...ange button cycles between three camera angles GAME OUTLINE The player controls a Ford car and races against six other cars to achieve a lap time record before the time limit is up There is a great se...

Page 49: ...ring wheel to move the selection to single player o Player presses the gas pedal to select single player The next option is to choose the vehicle class o Player uses the steering wheel to move to the...

Page 50: ...steering wheel to move the selection to desired choice o Player presses the gas pedal to select their chosen car Menu screen offers Automatic or Manual transmission o Player uses steering wheel to mov...

Page 51: ...selection of 6 tracks o Player uses steering wheel to move the selection to desired choice o Player presses the gas pedal to select their chosen category Race begins The screen below shows a screensho...

Page 52: ...w button These view points are In Car behind close and behind far The rear view mirror is only available to the player in the In Car viewpoint The player must use their skill to finish the race in the...

Page 53: ...ayers press the Credit button to transfer credit to their cabinet Press Start flashes on screen to notify the players The players presses the start button Menu screen offers single or multiplayer game...

Page 54: ...rn performance and off road o Players use steering wheel to move the selection to desired choice o Players press the gas pedal to select their chosen category o If players select different categories...

Page 55: ...steering wheel to move the selection to desired choice o Player presses the gas pedal to select their chosen car Menu screen offers Automatic or Manual transmission o Player use steering wheel to mov...

Page 56: ...ring wheel to move the selection to desired choice o Players press the gas pedal to select their chosen category o If players select different tracks then a voting system is employed so that the categ...

Page 57: ...irlane GT 5 66 Fairlane GT 5 64 Galaxie 500 6 64 Galaxie 500 6 66 Thunderbird Convertible Modern Start up Update Europe US 1 1978 Mk III Capri 3 0S 1 Crown Victoria 1 Fortynine Concept 2 SVT Focus 2 S...

Page 58: ...everse 2 Logging Company Reverse 3 Race Track 3 Oil Refinery Forward Update Tracks Road Tracks Off Road Tracks 1 Harbour Reverse 1 White Sands Forward 2 Quaker Town Reverse 2 Voodoo Village Reverse 3...

Page 59: ...ior the OFFICIAL software drop players will be advised that an UPGRADE will take place The machine will display a 28 DAY counter during the attract mode Once the UPGRADE has taken place the operator i...

Page 60: ...l the motor has cooled This unit is HEAVY Please take care when removing In the TEST MODE if the steering wheel s V R variations are not within the allowable range then replacement of the V R is neede...

Page 61: ...ake out the screws which secure the V R bracket and remove 4 Remove the screws which retain the gear to the V R 5 Reconstruct in reverse order 6 After replacing the V R perform the adjustment in CALIB...

Page 62: ...Be sure to use suitable grease for the purpose Using a non suitable product may cause damage to parts Apply the grease to the V R gear once every 3 months for optimum performance GREASE AT THIS POINT...

Page 63: ...esignated places Touching places not specified can cause electric shock or short circuit hazards If the Shift Lever operation is not satisfactory remove the Shoft Lever in the following procedure to r...

Page 64: ...replace the Microswitch using the illustration below 1 Disconnect the wiring connectors of the switch which is to be replaced 2 Remove the 2 self tap screws to remove the Microswitch GREASING Apply gr...

Page 65: ...operation is not satisfactory adjustment of the volume installation position or V R replacement is needed Also be sure to apply greasing to the gear portion once every 3 months 15 1 ADJUSTING AND REP...

Page 66: ...ect the connector of the volume pot to be replaced 4 Remove the screws which secure the Potentiocover 5 Remove the Potentiobase together with the Potentiometer 6 Remove the base and gear and replace G...

Page 67: ...e below 1 Turn the power for the machine to the OFF position and open the Coin Chute Door 2 Open the Gate and dust off by using a damp lint free cloth 3 Remove and clean smears by using a soft lint fr...

Page 68: ...ied out Primary side and Secondary side The monitor s circuit which is divided into the Primary side and Secondary side are electrically isolated Do not touch the primary side or do not touch both the...

Page 69: ...minium foils from the CRT corners Removing these foils can remove any static electric prevention 17 2 CAUTIONS TO BE AWARE OF WHEN CLEANING THE CRT SURFACES Static prevention coating is applied to the...

Page 70: ...justment panel as the wires connecting the Remote Controller board to the Monitor board can become disconnected if pulled too hard MONITOR CONTROL BOARD OPERATING THE MONITOR CONTROL BOARD 1 Press the...

Page 71: ...rt circuit The Fluorescent lamp can get hot towards the ends of the unit Be careful when To perform work safely and securely be sure to prepare a step which is in a secure condition Performing work wi...

Page 72: ...67 Once removed replace the lamp with new and reassemble in reverse...

Page 73: ...se injury or electric shock Use care so as not to damage wiring Damaged wires can cause electric shock or a short circuit hazard Do not touch undesignated places Touching places not specified can caus...

Page 74: ...69 Replace the bulb or LED with the correct type and reverse process to re assemble...

Page 75: ...contained within the GAME BD CASE can be damaged due to human body static electricity Before performing and component level work be sure to gain acknowledgement from SEGA Before attempting component...

Page 76: ...and set safely to one side 4 Disconnect all harnesses from the Game Board 5 Remove the Security Device 6 Loosen the four 4 self tapping screws 7 Slide the Game Board to the right and remove 8 Repeat t...

Page 77: ...y If power is turned OFF and ON again within the 10 seconds delay period the GAME BOARD will NOT power up Please wait a full 10 seconds before applying power DESCRIPTION OPERATION POWER INLET 240VAC I...

Page 78: ...e CPU The inputs controlled by this interface are 1 START buttons 2 VIEW buttons 3 GEAR SHIFT 4 ACCEL device 5 BRAKE device 6 STEERING controller 7 CREDIT input All inputs listed above are directed to...

Page 79: ...the length of network cable the distance in between the machines is limited However to avoid accidents be sure to secure space in excess of 70cm between machines To perform work safely and avoid serio...

Page 80: ...75 SPACING OF THE GAME MACHINES Diagram to link 3 twins for network play Diagram to link 2 twins for network play...

Page 81: ...be performed safely 3 Remove the back door s of the master units and feed a LAN cable between each hub as shown in the diagram on previous page 4 Feed the excess cable back into the machine or lay ca...

Page 82: ...chine will enter System Test mode and the screen will display the System Test Menu 4 Select Network Settings from the System TEST menu and press the TEST button The NETWORK TEST SCREEN WILL APPEAR 5 S...

Page 83: ...he VTS board is connected to the coin validator and lamps via a dedicated wiring harness depending upon the coin validator used Wiring Harness Validator LM1006 Coin Controls 15 way connector LM1007 Ma...

Page 84: ...EST MENU should always be set to 1 COIN 1 CREDIT when using the VTS PCB This is vital to maintain a correct output value from the VTS All Credit settings are configured via the DIP SW s located on the...

Page 85: ...FF ON OFF ON 500Pta 200Pta 100Pta 50Pta 25Pta 200Pt old 50Pta old 25Pta old Spain SR3 NRI Parallel ON ON OFF ON 500Pta 200Pta 100Pta 50Pta 25Pta 200Pta 50Pta old 25Pta old Spain Coin Controls C220 Par...

Page 86: ...2 plays 2 5 plays 40p per play OFF OFF ON ON OFF 14 60p 50p 0 83 play 1 1 66 plays 2 3 33 plays ON OFF ON ON OFF 15 60p 50p 0 83 play 1 2 plays 50p per play 2 4 plays 50p per play OFF ON ON ON OFF 16...

Page 87: ...s 2 5 plays 40 per play OFF OFF ON ON OFF 14 60 50 0 83 play 1 1 66 plays 2 3 33 plays ON OFF ON ON OFF 15 60 50 0 83 play 1 2 plays 50 per play 2 4 plays 50 per play OFF ON ON ON OFF 16 80 50 0 62 pl...

Page 88: ...83 24 DESIGNED RELATED PARTS...

Page 89: ...84 25 PARTS LIST...

Page 90: ...SEAT TWIN 1P 2 4 FR 0400UK ASSY AC BRKT MAIN 1 5 FR 0700UK ASSY AC BRKT SUB 1 6 FR 1100UK ASSY PEDAL BASE L 1 7 FR 1150UK ASSY PEDAL BASE R 1 14 FR 0300UK ASSY COINCHUTE TOWER 1 15 FR 0021UK STICKER C...

Page 91: ...86 25 2 ASSY MAIN 1P FR 10001UK Continues overleaf...

Page 92: ...BKT SUPPORT CNTRL PNL LWR 2 12 FR 1027UK BRKT SUPP HEADER COVER 2 13 FR 1028UK PLATE BACK HEADER COVER 2 15 FR 1132UK PLATE UP LIGHT 2 16 HDF 1081UK ADJUST PANEL 2 20 FR 1030UK BRKT SUPPORT HEADER 2...

Page 93: ...BRKT TWIN 1 3 FR 2003UK HANDLE COLLAR 1 4 FR 2100UK ASSY SW PLATE 1 5 FR 2004UK FORMING CNTRL PAN CLOSURE 1 7 FR 2006UK BRKT FRONT CNTRL PNL 1 10 FR 2010UK STICKER CONSOLE 1 11 422 FRIPI UK PLAY INST...

Page 94: ...89 25 4 ASSY HANDLE MECHA FR 2500UK...

Page 95: ...FR 2102UK STICKER BUTTON PLATE 1 3 509 6001 Y BTN RND 12V YELLOW 22 2060 4LP 1 4 509 6001 B BTN RND 12V BLUE 22 2060 6BBLP 1 5 509 6001 G BTN RND 12V GRN 22 2060 5LP 1 104 LT1051 LED CLUSTER YEL 161 1...

Page 96: ...COVER 1 2 FR 0202UK HEADER SUPPORT BRKT 1 3 FR 0203UK HEADER 1 25 7 ASSY POP FR 0270UK SEQ PT NUMBER DESCRIPTION QTY 1 FR 2071UK POP PANEL FR 1 2 FR 0272UK BRKT SUPP POP LOWER 1 3 FR 0273UK BRKT SUPP...

Page 97: ...UNIT DC HDT 1530UK SEQ PT NUMBER DESCRIPTION QTY 1 105 5340 01 FAN BKT LONG 2 101 EC814500 12V DC FAN 120MM KD1212PMS3 6A 1 102 FN1012 FAN GUARD METAL 120MM FG 12 1 301 HDF 60004UK WIRE HARNESS FAN L...

Page 98: ...CRIPTION QTY 1 FR 5500UK ASSY SEAT CABI 1 2 FR 5600UK ASSY SEAT UNIT 1 25 10 ASSY SEAT CABI FR 5500UK SEQ PT NUMBER DESCRIPTION QTY 1 FR 5501UK WOODEN SEAT CABI 1 2 MA1019 CASTER 75 3 3 FR 5505UK JOIN...

Page 99: ...1 FR 5601UK SEAT BASE 1 2 FR 5602UK SHIFT ENCLOSURE 1 4 FR 5604UK SEAT ADAPTOR PLATE 1 15 610 0408 91 UP DOWN SHIFTER AL 1 16 RND 0039 PLATE U D SHIFT MTNG 1 101 RND 0063 01 SEAT MIDWAY 04 12452 RAL50...

Page 100: ...02 EP1387 IEC INLET SW BZV01 Z0000 70 1 107 LB1096 STICKER PROTECTIVE EARTH 1 301 FR 60011UK WIRE HARNESS AC BRKT FR NOT SHOWN 1 601 514 5078 10000 FUSE 5X20 CERAMIC SB 10A 1 25 13 ASSY AC BKT SUB FR...

Page 101: ...R 2222UK ANTI FINGER TRAP PLATE L 1 5 FR 2223UK ANTI FINGER TRAP PLATE R 1 6 FRI 2201 FOOT REST FRI 1 25 15 ASSY PEDAL BASE R FR 1150UK SEQ PT NUMBER DESCRIPTION QTY 1 FR 1151UK BASE PLATE R 1 2 SPG 2...

Page 102: ...97 25 16 ASSY BRAKE ACCEL SPG 2200...

Page 103: ...98...

Page 104: ...3 LB1101 STICKER WARNING BATTERY 1 4 LB1111 STICKER PLEASE RECYCLE 1 101 400 0012 0100UK POWER SUPPLY 12V 100W 1 102 400 0024 0100UK POWER SUPPLY 24V 100W 1 103 838 CA 150 AUDIO AMP 15W 1 104 FR 838 0...

Page 105: ...BD PC BASE 1 2 610 0001 01UK ASSY CASE PC 1 3 LB1101 STICKER WARNING BATTERY 1 4 LB1111 STICKER PLEASE RECYCLE 1 103 838 CA 150 AUDIO AMP 15W 1 104 FR 838 001UK MOTOR CONT ISO HAPP 50 2000 03 1 105 FR...

Page 106: ...HUTE TOWER FR 1 2 VTS FRI T VTS BOARD FRI TWIN 1 6 DUT 0302UK COIN PATH PLATE 1 7 PP1087 CASHBOX FOR MINI DOOR 1 10 FR 0303UK CCT FLOOR 1 40 220 5374 01 DOOR DFMD C120 UNIVERSAL 1 41 220 5725 05B DOOR...

Page 107: ...1 4 FR 0013UK JOINT BRKT REAR 2 13 PK0388 INST KIT BOX FR TWIN 1 101 440 CS0186UK STICKER C EPILEPSY MULTI 1 301 600 7269 0500UK ASSY LAN CABLE 0500CM 1 401 420 5827 91UK SERVICE MANUAL SANWA 31K 1 40...

Page 108: ...e wire will be of a single colour shown by the left hand side numeral see the list above Note 1 If the right hand side alphanumeric is not 0 that particular wire has a spiral colour code The left hand...

Page 109: ......

Page 110: ......

Page 111: ...lection and recycling of your waste equipment at the time of disposal will help to conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment...

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