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LOCATION AND TESTING

!

Important

One of the most critical parts

of the installation is the location of the
remote control and receiver. If this
combination of components are not set
up / located correctly, it can result in
chargeable service calls.

After the cooler has been installed, place
the remote control in the selected wall
position and operate the cooler.

Switch the cooler to high speed and
switch on and off 20 times at
approximately 3 second intervals. 1
missed transmission in 20 is acceptable,
2 missed transmissions is not. This
procedure is done to check that the
location you have chosen is not prone to
interference or blocks the radio
transmission. If the operation is
intermittent, try another location.

COMMISSIONING USING THE
REMOTE CONTROL

The following information allows quick
diagnosis at start up -

acts as a

general diagnostic indicator, and will
function as follows:

Take the remote control to the roof and
control the Cooler from there. This will
save you a lot of time.

Power up the cooler using the on/off
switch on the Electronics Module. Test
motor and pump operation. Look at the
front of the Module where 2 light emitting
diodes (LEDs) are situated (Fig. 32). The
left LED is

tricolour

and can glow green,

red or amber. The right LED is red only. If
the left LED is double flashing green,
everything is OK, this is normal operation.

indicates the control is running normally.
If it does not glow at all, then there is
either no power to the Electronics Module
(check isolating switch, circuit breaker,
plug and socket connections), or a failure
has occurred.

(remote controls

only) indicates that the Electronics
Module has received a command at an
incorrect ID address. (See the remote
control - setting address code section
above, to re establish the code)

indicates one or more of

the following faults:

The "Tricolour (left) LED"

Green double flash every 2 seconds

Amber for 1 second

Red flashing

1 Red Flash

2 Red Flashes

4 Red Flashes

7 Red Flashes

indicates the

status of the WaterManager
measurement circuit and will function as
follows:

1 Flash

2 Flashes

3 Flashes

4 Flashes

Continuously On

MOTOR LOW SPEED SETTING

indicates

....Fault Code #1

Communication Failure.

indicates

....Fault Code #2

Failure to Detect Water at

Probes.

indicates

...Fault Code #4

Failure to Clear Probes

during drain.

indicates

....Fault Code #7 - Incorrect Main Power
Supply Frequency.

indicates

....WaterManager is operating and the
measured salinity is below the set point.

indicates

....WaterManager is operating and the
measured salinity is above the set point.

indicates

....The Salinity Control Method = Drain every
65 minutes.

indicates

....Incorrect Salinity Control Method selected.

indicates:

The probes are open circuit, or measured
salinity is less than 20us/cm (the water is
very pure, ie has very little salt content).

EXV coolers will function across a wide
speed range. The minimum speed has been
factory set, and should not require
adjustment under normal circumstances.
However, some adjustment may be
necessary to suit specific installations.

The "Red (bottom) LED"

After you have set the motor amps
and belt tension correctly, check the
speed variation of the cooler. When
the control is changed from maximum
to minimum settings, there should be
an easily recognizable difference in
fan speed.

If there is not, check the following:

That windows and doors are open.

Rule of thumb is to have 2 times the
area of the outlet grille open for
exhaust in each room.

If the above is correct then proceed as
follows:

Set the fan speed to minimum

using the remote control, so that only
two bars are displayed on the remote
control.

Turn the minimum speed

adjustment knob (Fig 33) clockwise
or anti-clockwise, until the belt is
running at approximately one
revolution per second (this equates
to a fan speed of approximately 600
rpm).

!

!

!

32

33

17

EXV Evaporative Cooler

+ -

Testing the Cooler

SPEED

ADJUSTMENT

Summary of Contents for Breezair EXV

Page 1: ... English EXV EXV Evaporative Cooler INSTALLATION OPERATION MANUAL ...

Page 2: ...ection 10 InstallationDetails 11 WaterInstallation 12 ElectricalInstallation 13 InstallationChecklist 18 19 WiringDiagrams 21 OPERATING INSTRUCTIONS Thermostat Range 2 Using the Wall Control 7 Wall Control 13 Remote Control 14 Testing the cooler 16 SENSOR SENSOR SENSOR SENSOR TOUCH TOUCH TOUCH TOUCH 1 EXV Evaporative Cooler ...

Page 3: ...motor is equipped with inbuilt overheating protection that will reset automatically on cool down to a safe temperature This may take up to 45 minutes This cooler is fitted with circuit breaker protection for the fan motor and pump Water pump replacement Factory Authorized water pump Power Clean Style Timed Pumps FactoryAuthorizedFanMotor INSTALLATION REPAIR AND OPERATION Disconnect electrical powe...

Page 4: ... Wall Mounted Thermostat Control wall control Remote Thermostat Control remote control AUTO COOL PM FAN SPEED ECONOMY REMOTE CONTROL ILL239 D ILL1140 A thermostat range SENSORTOUCH SENSORTOUCH 3 EXV Evaporative Cooler ...

Page 5: ...cted the remote control will maintain a constant fan speed This is indicated by the bar graph in the centre of the display To decrease or increase the fan speed required press either the or buttons ILL1104 A PM AUTO MODE The remote control contains a thermostat In AUTO mode the cooler is controlled automatically based on your pre selected comfort level The cooler will adjust the fan speed switch b...

Page 6: ...etting the ON time hour 2 Setting the ON time minutes 3 Setting the OFF time hour 4 Setting the OFF time minutes 5 Setting the comfort level 6 Setting ECONOMY 7 Activating AUTO TIMER Press the button The minutes displayed will start flashing and the word OFF will appear Then use the and buttons to change the minute setting Press the button and the comfort level number 1 to 10 displayed will start ...

Page 7: ... start During this operation the word PRE COOL will be displayed on the remote control s screen NOTE PRE COOL mode will not be activated if VENT is selected on the remote control or the cooler is used again shortly after having been turned off The Breezair remote control is fitted with the WaterManager feature which automatically monitors the quality of the water in the cooler The WaterManager dra...

Page 8: ...ll operate for 18 months When the batteries are getting low on power BATTERY LOW is displayed on the screen the cooler may also switch off while the display remains ON This indicates that the batteries have only a small amount of life remaining POWER FAILURE RECOVERY BATTERIES Do not use rechargeable batteries as their voltage rating is too low for the remote control To change the batteries remove...

Page 9: ...g level can be manually adjusted In Manual mode press to choose between circulating cool air or uncooled air When Cool is displayed fresh cool air will circulate into the building When Vent is displayed as shown fresh uncooled air will circulate through the building Press to increase the fan speed and circulate more air Press to decrease the fan speed and circulate less air Press once to change th...

Page 10: ...ALVE This air cooler is supplied with an automatic drain that performs two primary functions 1 It opens and closes automatically to control salt concentrations in the tank 2 It opens to drain all water and keep your tank dry during prolonged off cycles Your cooler will automatically change some of the water during operation when the water salinity becomes too high This ensures the water is always ...

Page 11: ...powersupplytotheair cooler Removethepadframesasshown Ensurethepowerswitchinthecoolerisoff Gently wash the pads to remove any dust build up during the winter period If the pads are in poor condition replace them Turnonthepowerswitchinsidethecooler Turnonthewaterandthenthemainpower Re fitthepadframesandrunthecooler To remove a pad frame insert a flat screw driver tip into the slot as shown and lever...

Page 12: ...PECTION Check that the correct cooler has been supplied The cooler should have the following parts Check the parts are inside the cooler by removing a cooling pad frame 11 EXV Evaporative Cooler Pre Assembly Inspection ...

Page 13: ... the Chillcel as the frame approaches the plastic water spreader under the top panel Then two sharp hits by hand should locate the frame into its correct location under the top panel Replace the pad frame clips at the corners Check the proposed cooler location first to ensure it is structurally capable of supporting the weight of the cooler Polymer coolers are light weight but they require adequat...

Page 14: ... water level in the pan automatically Fig 12 The permanent water supply connection point is located underneath the pan and is attatched to the flexible hose and tube assembly Fig 14 item F WATER INSTALLATION INSTALLING THE INLET SOLENOID VALVE Fit the inlet solenoid valve under the pan as shown Fig 14 Insert the solenoid valve cable through the hole behind the drain valve and connect the plugs to ...

Page 15: ...allation must be carried out by a licensed and qualified electrician WARNING WARNING INSTALLING THE MAIN POWER CABLES The point of entry into the cabinet of the cooler is by knockouts in the pan Seal the gap between the conduit and knock out hole with silicone sealant after making connections and clamping the conduit cable Ensure that all electrical connections are tight Loose connections will cau...

Page 16: ... PULLEY SHEAVE ADJUSTMENT DO NOT USE THE PULLEY ADJUSTMENT TO SET BELT TENSION The motor pulley is adjustable in order to set the motor amperes at the correct nameplate level and thus provide the owner with full machine cooling capacity The adjustment is made with the cooler switched OFF Never attempt this procedure with the cooler operating Remove the drive belt To increase the fan speed and ther...

Page 17: ...al roof position the receiver as close as possible to the metal roof with the antenna pointing directly away from the roof Fig 29 Where the installation is on a building with a flat roof and the attic space is less than 4 1 2 meters deep alternative mounting locations may need to be found for the receiver For example install the receiver below the ceiling in the top of a nearby cupboard Do not wra...

Page 18: ...colour left LED Green double flash every 2 seconds Amber for 1 second Red flashing 1 Red Flash 2 Red Flashes 4 Red Flashes 7 Red Flashes indicates the status of the WaterManager measurement circuit and will function as follows 1 Flash 2 Flashes 3 Flashes 4 Flashes Continuously On MOTOR LOW SPEED SETTING indicates Fault Code 1 Communication Failure indicates Fault Code 2 Failure to Detect Water at ...

Page 19: ... Check the drain fittings and pipes making sure there are no leaks DIPSWITCHES WARNING Do not alter DIP switches 1 to 8 on top row and 7 8 on bottom row as the cooler will cease to work There are 2 rows of DIP switches located under the battery cover on the remotecontrol ON ON 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 OFF OFF ILL217 H EXAMPLE ONLY Definition of DIP switch positions first 6 inbottomrowonly a...

Page 20: ...ntrolswitchcorrectlyinstalled Motorandpumpcorrectlypluggedintosockets Drain overflowfittingcorrectlyinstalled Waterlevelandfloatadjustmentchecked Pumprunsandwaterevenlydistributedtoallcoolingpads Allcontrolfunctionschecked Owner instructed on correct operating procedure and supplied with operatinginstructions SERVICE ENQUIRIES Contact your local Dealer or Installer for assistance Owners Name _____...

Page 21: ...perature as much as on drier days There is no remedy except to shut off the pump Excessive ambient humidity see also item above re inadequate exhaust Inadequate Cooling Air distribution system creating too much back pressure or changes of direction too sudden orgrillestoosmall Have contractor re evaluate his design use bends instead of elbows change grille sizes Fan out of balance due to dirt etc ...

Page 22: ...onnections Water being blown into the building Water hose broken Cover not fitted on float valve Replace any cracked or broken hoses Install correct cover on float valve to prevent spray Unpleasant odour New cooler pads Cooler located near source of unpleasant odour Algae in pan water Pads remain wet after shut down Heavy pad deposits Drain pan refill run pump for a while Remove source of odour or...

Page 23: ...Appendix A Wiring Diagram 65 16 SENSORTOUCH Wall Control SENSORTOUCH Remote Control ILL665 D AUTO COOL PM FAN SPEED ECONOMY REMOTE CONTROL SEELEY INTERNATIONAL INSTALLATION OPERATION MANUAL 20 ...

Page 24: ...ax 602 353 8070 Toll Free 1 800 926 6824 www convaircooler com 847078 D seeleyinternational com US 1203 It is the policy of Seeley International to introduce continual product improvement Accordingly specifications are subject to change without notice ...

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