background image

14

22

CONNECTOR
ORIENTATION
(side view)

NOTE: SPLASH COVER NOT SHOWN FOR CLARITY.

Nota: Para mayor claridadno se muestra la tapa protectora.

.

WATER PROBE

Sonda

del agua

MINIMUM SPEED
ADJUST

Ajuste de la velocidad

PUMP

DRAIN

Valvula
de drenaje

INLET

E

ntrada

del agua

RECEIVER

Receptor

DIAGNOSTIC
LED’S

LED’

s de diagnóstico

Bomba

ILL1392-A

O

rientación del

conectador
(vista lateral)

MOTOR POWER (AMPS)

Important: Install all the pad frames
except the one on the motor side.

Beware of rotating fan, belt

and pulleys whilst making adjustments
to motor speed, pulley or belt tension
settings. Ensure the cooler is switched
OFF via the electronic module
isolation switch whilst working inside
the cooler.

Motor load must be

checked

the pump running.

This

should be done by a trained licensed
electrician.

Ensure that all intended doors, windows
or other means of exhaust are open in the
building, and that all outlet grilles are
open fully.

Set the cooler running at the highest
speed for about 10 minutes, or until the
motor has reached its normal operating
temperature (hot!).

Clip your ammeter onto the free cable in
the main termination box. (Fig. 23)

WARNING:

without

23

For convenience, the rated motor
current, in amps, is printed on a small
label attached near the cable fork (in
addition to the normal motor
nameplate label located at the back of
the motor).

Check the measured amps against the

.

motor nameplate amps

If the measured

amps are less than the nameplate amps the
adjustable motor pulley sheave must be
altered to increase the fan speed, thereby
delivering the full capability of the cooler to
your installation.

If the measured amps are greater than the
motor nameplate amps the fan MUST be
slowed down by adjusting the motor pulley
sheave in the opposite manner.

Replace all covers when adjustments are
completed using the screws provided

The measured amps must

be equal or close to, but never more than
the nameplate amps. (see heading
"Pulley (Sheave) Adjustment")

Failure to

do this will cause overheating in the
motor and may cause the motor

s thermal

protector to trip.

PULLEY (SHEAVE) ADJUSTMENT

DO NOT USE THE PULLEY ADJUSTMENT
TO SET BELT TENSION.

The motor pulley is adjustable in order to set
the motor amperes at the correct
(nameplate) level, and thus provide the
owner with full machine cooling capacity.

The adjustment is made with the cooler
switched OFF. Never attempt this procedure
with the cooler operating.

Remove the drive belt.

To increase the fan speed (and therefore the
motor amps), the two halves of the pulley
must be closer together, ie: turn the
adjustable half clockwise. (Fig. 24)

To decrease the fan speed (and therefore
the motor amps), the two halves of the pulley
must be further apart, ie: turn the adjustable
half counter-clockwise. (Fig. 24)

A = Fixed Sheave
B = Grub Screw
C = Adjustable Sheave
D = Locking Cap
E = Locking Cap Screw

24

The outer half of the pulley is on a
thread and can be moved in or out by
removing the locking cap and then
turning the outer half by hand in the
desired direction.

When an adjustment is made, replace
the locking cap, aligning the screw
hole with the nearest hole in the
adjustable half. Lock it into place with
the securing screw. Refit the belt,
reset the belt tension, then run the
cooler and check the amps. Repeat
the process until the amp level is set.

You can start and stop the cooler for
this procedure by using the isolating
switch inside the cooler.

If it is too

tight there will be excessive belt and
bearing wear. If it is too loose there
will be belt slip, excessive belt wear
and loss of cooler performance.

There are two adjuster bolts with
locking nuts attached to the motor
mounting.

The tension should be adjusted so
that the deflection on one side of the
belt is 5/8" to 13/16". To make the
adjustment, loosen the locking nuts
and screw the bolts in or out as
required to change the belt tension.
Re-tighten the locking nuts.

It is important to recheck the motor
amps again after re-setting the belt
tension.

Correct belt tension ensures the belt
will not slip. Check the temperature of
the belt by hand after each
adjustment, by turning off the cooler
and holding one side of the belt in
your hand. If the belt is warm to touch,
it is slipping! Continue to tighten until
it runs cool. (Fig. 25)

BELT TENSION

Belt tension is important.

25

12

15

EXV Evaporative Cooler

Installation Details

Summary of Contents for Breezair EXV

Page 1: ... English EXV EXV Evaporative Cooler INSTALLATION OPERATION MANUAL ...

Page 2: ...ection 10 InstallationDetails 11 WaterInstallation 12 ElectricalInstallation 13 InstallationChecklist 18 19 WiringDiagrams 21 OPERATING INSTRUCTIONS Thermostat Range 2 Using the Wall Control 7 Wall Control 13 Remote Control 14 Testing the cooler 16 SENSOR SENSOR SENSOR SENSOR TOUCH TOUCH TOUCH TOUCH 1 EXV Evaporative Cooler ...

Page 3: ...motor is equipped with inbuilt overheating protection that will reset automatically on cool down to a safe temperature This may take up to 45 minutes This cooler is fitted with circuit breaker protection for the fan motor and pump Water pump replacement Factory Authorized water pump Power Clean Style Timed Pumps FactoryAuthorizedFanMotor INSTALLATION REPAIR AND OPERATION Disconnect electrical powe...

Page 4: ... Wall Mounted Thermostat Control wall control Remote Thermostat Control remote control AUTO COOL PM FAN SPEED ECONOMY REMOTE CONTROL ILL239 D ILL1140 A thermostat range SENSORTOUCH SENSORTOUCH 3 EXV Evaporative Cooler ...

Page 5: ...cted the remote control will maintain a constant fan speed This is indicated by the bar graph in the centre of the display To decrease or increase the fan speed required press either the or buttons ILL1104 A PM AUTO MODE The remote control contains a thermostat In AUTO mode the cooler is controlled automatically based on your pre selected comfort level The cooler will adjust the fan speed switch b...

Page 6: ...etting the ON time hour 2 Setting the ON time minutes 3 Setting the OFF time hour 4 Setting the OFF time minutes 5 Setting the comfort level 6 Setting ECONOMY 7 Activating AUTO TIMER Press the button The minutes displayed will start flashing and the word OFF will appear Then use the and buttons to change the minute setting Press the button and the comfort level number 1 to 10 displayed will start ...

Page 7: ... start During this operation the word PRE COOL will be displayed on the remote control s screen NOTE PRE COOL mode will not be activated if VENT is selected on the remote control or the cooler is used again shortly after having been turned off The Breezair remote control is fitted with the WaterManager feature which automatically monitors the quality of the water in the cooler The WaterManager dra...

Page 8: ...ll operate for 18 months When the batteries are getting low on power BATTERY LOW is displayed on the screen the cooler may also switch off while the display remains ON This indicates that the batteries have only a small amount of life remaining POWER FAILURE RECOVERY BATTERIES Do not use rechargeable batteries as their voltage rating is too low for the remote control To change the batteries remove...

Page 9: ...g level can be manually adjusted In Manual mode press to choose between circulating cool air or uncooled air When Cool is displayed fresh cool air will circulate into the building When Vent is displayed as shown fresh uncooled air will circulate through the building Press to increase the fan speed and circulate more air Press to decrease the fan speed and circulate less air Press once to change th...

Page 10: ...ALVE This air cooler is supplied with an automatic drain that performs two primary functions 1 It opens and closes automatically to control salt concentrations in the tank 2 It opens to drain all water and keep your tank dry during prolonged off cycles Your cooler will automatically change some of the water during operation when the water salinity becomes too high This ensures the water is always ...

Page 11: ...powersupplytotheair cooler Removethepadframesasshown Ensurethepowerswitchinthecoolerisoff Gently wash the pads to remove any dust build up during the winter period If the pads are in poor condition replace them Turnonthepowerswitchinsidethecooler Turnonthewaterandthenthemainpower Re fitthepadframesandrunthecooler To remove a pad frame insert a flat screw driver tip into the slot as shown and lever...

Page 12: ...PECTION Check that the correct cooler has been supplied The cooler should have the following parts Check the parts are inside the cooler by removing a cooling pad frame 11 EXV Evaporative Cooler Pre Assembly Inspection ...

Page 13: ... the Chillcel as the frame approaches the plastic water spreader under the top panel Then two sharp hits by hand should locate the frame into its correct location under the top panel Replace the pad frame clips at the corners Check the proposed cooler location first to ensure it is structurally capable of supporting the weight of the cooler Polymer coolers are light weight but they require adequat...

Page 14: ... water level in the pan automatically Fig 12 The permanent water supply connection point is located underneath the pan and is attatched to the flexible hose and tube assembly Fig 14 item F WATER INSTALLATION INSTALLING THE INLET SOLENOID VALVE Fit the inlet solenoid valve under the pan as shown Fig 14 Insert the solenoid valve cable through the hole behind the drain valve and connect the plugs to ...

Page 15: ...allation must be carried out by a licensed and qualified electrician WARNING WARNING INSTALLING THE MAIN POWER CABLES The point of entry into the cabinet of the cooler is by knockouts in the pan Seal the gap between the conduit and knock out hole with silicone sealant after making connections and clamping the conduit cable Ensure that all electrical connections are tight Loose connections will cau...

Page 16: ... PULLEY SHEAVE ADJUSTMENT DO NOT USE THE PULLEY ADJUSTMENT TO SET BELT TENSION The motor pulley is adjustable in order to set the motor amperes at the correct nameplate level and thus provide the owner with full machine cooling capacity The adjustment is made with the cooler switched OFF Never attempt this procedure with the cooler operating Remove the drive belt To increase the fan speed and ther...

Page 17: ...al roof position the receiver as close as possible to the metal roof with the antenna pointing directly away from the roof Fig 29 Where the installation is on a building with a flat roof and the attic space is less than 4 1 2 meters deep alternative mounting locations may need to be found for the receiver For example install the receiver below the ceiling in the top of a nearby cupboard Do not wra...

Page 18: ...colour left LED Green double flash every 2 seconds Amber for 1 second Red flashing 1 Red Flash 2 Red Flashes 4 Red Flashes 7 Red Flashes indicates the status of the WaterManager measurement circuit and will function as follows 1 Flash 2 Flashes 3 Flashes 4 Flashes Continuously On MOTOR LOW SPEED SETTING indicates Fault Code 1 Communication Failure indicates Fault Code 2 Failure to Detect Water at ...

Page 19: ... Check the drain fittings and pipes making sure there are no leaks DIPSWITCHES WARNING Do not alter DIP switches 1 to 8 on top row and 7 8 on bottom row as the cooler will cease to work There are 2 rows of DIP switches located under the battery cover on the remotecontrol ON ON 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 OFF OFF ILL217 H EXAMPLE ONLY Definition of DIP switch positions first 6 inbottomrowonly a...

Page 20: ...ntrolswitchcorrectlyinstalled Motorandpumpcorrectlypluggedintosockets Drain overflowfittingcorrectlyinstalled Waterlevelandfloatadjustmentchecked Pumprunsandwaterevenlydistributedtoallcoolingpads Allcontrolfunctionschecked Owner instructed on correct operating procedure and supplied with operatinginstructions SERVICE ENQUIRIES Contact your local Dealer or Installer for assistance Owners Name _____...

Page 21: ...perature as much as on drier days There is no remedy except to shut off the pump Excessive ambient humidity see also item above re inadequate exhaust Inadequate Cooling Air distribution system creating too much back pressure or changes of direction too sudden orgrillestoosmall Have contractor re evaluate his design use bends instead of elbows change grille sizes Fan out of balance due to dirt etc ...

Page 22: ...onnections Water being blown into the building Water hose broken Cover not fitted on float valve Replace any cracked or broken hoses Install correct cover on float valve to prevent spray Unpleasant odour New cooler pads Cooler located near source of unpleasant odour Algae in pan water Pads remain wet after shut down Heavy pad deposits Drain pan refill run pump for a while Remove source of odour or...

Page 23: ...Appendix A Wiring Diagram 65 16 SENSORTOUCH Wall Control SENSORTOUCH Remote Control ILL665 D AUTO COOL PM FAN SPEED ECONOMY REMOTE CONTROL SEELEY INTERNATIONAL INSTALLATION OPERATION MANUAL 20 ...

Page 24: ...ax 602 353 8070 Toll Free 1 800 926 6824 www convaircooler com 847078 D seeleyinternational com US 1203 It is the policy of Seeley International to introduce continual product improvement Accordingly specifications are subject to change without notice ...

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