background image

SLIDE UNIT ON ITS LID
TO AVOID DAMAGE TO

CUTOFF PLATE

ILL939-A

UNPACKING THE COOLER

Cut and remove the shrink wrap from
around the cooler. Using 2 people,
carefully lift the cooler up and away
from it

s skid (Fig 1).

REMOVING PAD FRAMES

Firstly remove the corner clips, which
are located above the top louvre and
third louvre from the bottom on all
corner joins. The clips will require a
screw driver to aid removal.

Each frame is clipped into the cooler
and is removed by use of a medium
sized screwdriver. Insert the
screwdriver into the small slots at the
top of the frame and lever upwards until
the clips disengage. The frame is now
free to be lifted out of the cooler cabinet
(Fig.2).

1

2

Always locate the cooler where there is a
plentiful supply of clean fresh air, and not in
a recess or close to the ground where the air
may be dusty or polluted.

Keep the cooler

away from heater flues, exhaust vents
(especially kitchens) and sources of
ignition. Avoid dangerous situations.

Allow for adequate, SAFE access around the
cooler for maintenance, especially for pad
cleaning, water connections, electrical
connections, drain connections.

It is mandatory that water cannot enter the
building as a result of poor sealing (caulking
or flashing) of the various penetrations into
the building (ducts, necks, water pipes,
electrical conduits).

The cooler must be mounted at least 10ft
(preferably 15ft) away from the closest
element of any TV antenna. Make sure the
cooler is not between the antenna and the
transmission tower that is providing the
television signal to the home. Ensure that all
antenna cables are at least 10ft from the
cooler.

REPLACING PAD FRAMES

COOLER LOCATION

Ensure the pad frame is the correct
way up by checking that the louvres
face upwards. Fit the frame in at the
bottom along the edge of the pan and
rotate it in at the top. Take care not to
damage the Chillcel as the frame
approaches the plastic water spreader
under the top panel. Then two sharp
hits by hand should locate the frame
into its correct location under the top
panel. Replace the pad frame clips at
the corners

Check the proposed cooler location
first, to ensure it is structurally capable
of supporting the weight of the cooler.
Polymer coolers are light-weight but
they require adequate support. The
largest cooler in the EXV range is about
185 lbs (84 Kgs).

MOUNTING THE AIR COOLER.
Handling and installing the cooler is
always much easier if you remove the
pad frames first.
New installation, roof jacks

Replacement installation, roof jacks

Use 24 G or stronger metal roof jack. The
cooler may then be attached directly to the
jack.

Roof Jack recommended wall thickness
should be 24 G steel or stronger. The
supplied roof jack adaptor may be required
to attach the cooler to the existing roof jack.
For assembly of the roof jack adaptor, see
Fig. 4.

5

6

RAISING COOLER TO IT

S FINAL

LOCATION

! Take care when moving

the cooler that nothing is allowed
to penetrate into the discharge
opening (such as the end of a
ladder), as damage may occur to
the internal cooler components. If a
ladder is used as a slide for the
cooler to be pulled onto a roof or
platform, we strongly recommend
the cooler be turned upside-down
first. Protect the lid from
scratching.

HANDLE WITH CARE. DO NOT
DROP.

For lifting or pulling the cooler, always
apply the ropes around the full cabinet
or the fan housing and NEVER tie
them to any of the four corner posts.

After placing the cooler on the roof
jack check that water spreaders and
other internal components are all
securely in place.

WARNING

4

NOTE!

It is recommended that a strip

of foam or sealant is applied to the
upper flange on the roof jack before
securing the cooler to provide an
airtight seal.

Ensure that the top of the roof jack is
level, then check the lip of the pan for
level when the cooler is in position on
the roof jack. (Fig. 5)

3

SEELEY INTERNATIONAL –

INSTALLATION & OPERATION MANUAL

12

Installation Details

Summary of Contents for Breezair EXV

Page 1: ... English EXV EXV Evaporative Cooler INSTALLATION OPERATION MANUAL ...

Page 2: ...ection 10 InstallationDetails 11 WaterInstallation 12 ElectricalInstallation 13 InstallationChecklist 18 19 WiringDiagrams 21 OPERATING INSTRUCTIONS Thermostat Range 2 Using the Wall Control 7 Wall Control 13 Remote Control 14 Testing the cooler 16 SENSOR SENSOR SENSOR SENSOR TOUCH TOUCH TOUCH TOUCH 1 EXV Evaporative Cooler ...

Page 3: ...motor is equipped with inbuilt overheating protection that will reset automatically on cool down to a safe temperature This may take up to 45 minutes This cooler is fitted with circuit breaker protection for the fan motor and pump Water pump replacement Factory Authorized water pump Power Clean Style Timed Pumps FactoryAuthorizedFanMotor INSTALLATION REPAIR AND OPERATION Disconnect electrical powe...

Page 4: ... Wall Mounted Thermostat Control wall control Remote Thermostat Control remote control AUTO COOL PM FAN SPEED ECONOMY REMOTE CONTROL ILL239 D ILL1140 A thermostat range SENSORTOUCH SENSORTOUCH 3 EXV Evaporative Cooler ...

Page 5: ...cted the remote control will maintain a constant fan speed This is indicated by the bar graph in the centre of the display To decrease or increase the fan speed required press either the or buttons ILL1104 A PM AUTO MODE The remote control contains a thermostat In AUTO mode the cooler is controlled automatically based on your pre selected comfort level The cooler will adjust the fan speed switch b...

Page 6: ...etting the ON time hour 2 Setting the ON time minutes 3 Setting the OFF time hour 4 Setting the OFF time minutes 5 Setting the comfort level 6 Setting ECONOMY 7 Activating AUTO TIMER Press the button The minutes displayed will start flashing and the word OFF will appear Then use the and buttons to change the minute setting Press the button and the comfort level number 1 to 10 displayed will start ...

Page 7: ... start During this operation the word PRE COOL will be displayed on the remote control s screen NOTE PRE COOL mode will not be activated if VENT is selected on the remote control or the cooler is used again shortly after having been turned off The Breezair remote control is fitted with the WaterManager feature which automatically monitors the quality of the water in the cooler The WaterManager dra...

Page 8: ...ll operate for 18 months When the batteries are getting low on power BATTERY LOW is displayed on the screen the cooler may also switch off while the display remains ON This indicates that the batteries have only a small amount of life remaining POWER FAILURE RECOVERY BATTERIES Do not use rechargeable batteries as their voltage rating is too low for the remote control To change the batteries remove...

Page 9: ...g level can be manually adjusted In Manual mode press to choose between circulating cool air or uncooled air When Cool is displayed fresh cool air will circulate into the building When Vent is displayed as shown fresh uncooled air will circulate through the building Press to increase the fan speed and circulate more air Press to decrease the fan speed and circulate less air Press once to change th...

Page 10: ...ALVE This air cooler is supplied with an automatic drain that performs two primary functions 1 It opens and closes automatically to control salt concentrations in the tank 2 It opens to drain all water and keep your tank dry during prolonged off cycles Your cooler will automatically change some of the water during operation when the water salinity becomes too high This ensures the water is always ...

Page 11: ...powersupplytotheair cooler Removethepadframesasshown Ensurethepowerswitchinthecoolerisoff Gently wash the pads to remove any dust build up during the winter period If the pads are in poor condition replace them Turnonthepowerswitchinsidethecooler Turnonthewaterandthenthemainpower Re fitthepadframesandrunthecooler To remove a pad frame insert a flat screw driver tip into the slot as shown and lever...

Page 12: ...PECTION Check that the correct cooler has been supplied The cooler should have the following parts Check the parts are inside the cooler by removing a cooling pad frame 11 EXV Evaporative Cooler Pre Assembly Inspection ...

Page 13: ... the Chillcel as the frame approaches the plastic water spreader under the top panel Then two sharp hits by hand should locate the frame into its correct location under the top panel Replace the pad frame clips at the corners Check the proposed cooler location first to ensure it is structurally capable of supporting the weight of the cooler Polymer coolers are light weight but they require adequat...

Page 14: ... water level in the pan automatically Fig 12 The permanent water supply connection point is located underneath the pan and is attatched to the flexible hose and tube assembly Fig 14 item F WATER INSTALLATION INSTALLING THE INLET SOLENOID VALVE Fit the inlet solenoid valve under the pan as shown Fig 14 Insert the solenoid valve cable through the hole behind the drain valve and connect the plugs to ...

Page 15: ...allation must be carried out by a licensed and qualified electrician WARNING WARNING INSTALLING THE MAIN POWER CABLES The point of entry into the cabinet of the cooler is by knockouts in the pan Seal the gap between the conduit and knock out hole with silicone sealant after making connections and clamping the conduit cable Ensure that all electrical connections are tight Loose connections will cau...

Page 16: ... PULLEY SHEAVE ADJUSTMENT DO NOT USE THE PULLEY ADJUSTMENT TO SET BELT TENSION The motor pulley is adjustable in order to set the motor amperes at the correct nameplate level and thus provide the owner with full machine cooling capacity The adjustment is made with the cooler switched OFF Never attempt this procedure with the cooler operating Remove the drive belt To increase the fan speed and ther...

Page 17: ...al roof position the receiver as close as possible to the metal roof with the antenna pointing directly away from the roof Fig 29 Where the installation is on a building with a flat roof and the attic space is less than 4 1 2 meters deep alternative mounting locations may need to be found for the receiver For example install the receiver below the ceiling in the top of a nearby cupboard Do not wra...

Page 18: ...colour left LED Green double flash every 2 seconds Amber for 1 second Red flashing 1 Red Flash 2 Red Flashes 4 Red Flashes 7 Red Flashes indicates the status of the WaterManager measurement circuit and will function as follows 1 Flash 2 Flashes 3 Flashes 4 Flashes Continuously On MOTOR LOW SPEED SETTING indicates Fault Code 1 Communication Failure indicates Fault Code 2 Failure to Detect Water at ...

Page 19: ... Check the drain fittings and pipes making sure there are no leaks DIPSWITCHES WARNING Do not alter DIP switches 1 to 8 on top row and 7 8 on bottom row as the cooler will cease to work There are 2 rows of DIP switches located under the battery cover on the remotecontrol ON ON 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 OFF OFF ILL217 H EXAMPLE ONLY Definition of DIP switch positions first 6 inbottomrowonly a...

Page 20: ...ntrolswitchcorrectlyinstalled Motorandpumpcorrectlypluggedintosockets Drain overflowfittingcorrectlyinstalled Waterlevelandfloatadjustmentchecked Pumprunsandwaterevenlydistributedtoallcoolingpads Allcontrolfunctionschecked Owner instructed on correct operating procedure and supplied with operatinginstructions SERVICE ENQUIRIES Contact your local Dealer or Installer for assistance Owners Name _____...

Page 21: ...perature as much as on drier days There is no remedy except to shut off the pump Excessive ambient humidity see also item above re inadequate exhaust Inadequate Cooling Air distribution system creating too much back pressure or changes of direction too sudden orgrillestoosmall Have contractor re evaluate his design use bends instead of elbows change grille sizes Fan out of balance due to dirt etc ...

Page 22: ...onnections Water being blown into the building Water hose broken Cover not fitted on float valve Replace any cracked or broken hoses Install correct cover on float valve to prevent spray Unpleasant odour New cooler pads Cooler located near source of unpleasant odour Algae in pan water Pads remain wet after shut down Heavy pad deposits Drain pan refill run pump for a while Remove source of odour or...

Page 23: ...Appendix A Wiring Diagram 65 16 SENSORTOUCH Wall Control SENSORTOUCH Remote Control ILL665 D AUTO COOL PM FAN SPEED ECONOMY REMOTE CONTROL SEELEY INTERNATIONAL INSTALLATION OPERATION MANUAL 20 ...

Page 24: ...ax 602 353 8070 Toll Free 1 800 926 6824 www convaircooler com 847078 D seeleyinternational com US 1203 It is the policy of Seeley International to introduce continual product improvement Accordingly specifications are subject to change without notice ...

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