Scott Safety Protege ZM System Manual Download

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Operating the Test Station

SCOTT SAFETY

087-0048 REV B

Operating the Test
Station

This section describes the operational modes of the Test Station.

Figure 33

shows the LEDs.

Figure 33

Test Station LED Indicators

Test Station LEDs and

Buttons

This section describes LEDs and Buttons of the Test Station.

Table 18

lists the details.

Table 18

Test Station LEDs and Buttons Descriptions

ITEM

LED

BUTTON

STATE

INDICATOR

Power

Battery charged

Solid Green

Battery Low

Blinking Green

USB installed during Testing

Solid Green

USB failed or missing during
Testing

Blinking Orange

Tests not being recorded

Blinking Green

Unit 1 to
Unit 4

Testing

Solid Orange

Testing Passed

Solid Green
Note: the Monitor
sounds and its
LEDs flash.

Testing Failed

Solid Red

Battery Charging

LEDs cycle in a
left to right
direction

Bump Test

Button: Press to Test

Calibration

Button: Press to Test

Summary of Contents for Protege ZM

Page 1: ...Protege ZM System Guide PROTEGE ZM PORTABLE GAS SYSTEM 087 0048 Rev B ...

Page 2: ......

Page 3: ...Protege ZM System Guide PROTEGE ZM PORTABLE GAS SYSTEM 087 0048 Rev B ...

Page 4: ... improvements or changes in the product s described in this documentation at any time While every effort has been made to ensure accuracy in this guide no responsibility can be accepted for errors or omissions This publication is not intended to form the basis of a contract and the company reserves the right to amend the design content and specifications of the detector without notice Scott Safety...

Page 5: ...onal System Products 6 CHAPTER 3 Installation Chapter Overview 11 Planning for Installation 12 Verifying Items Shipped 12 Supported Operating Systems 12 Downloading Software 12 Downloading Firmware 13 Installation Checklist 14 Installing NET Framework Software 14 Installing the IR Connect Software 16 Installing the Test Station Software 20 CHAPTER 4 Configuration and Setup Chapter Overview 25 Conn...

Page 6: ...5 Self Testing the Monitor 55 Upgrading Monitor Firmware using the IR Connect Software 56 Saving the Event Log 58 Hibernating the Monitor using the IR Connect Software 59 Clearing a Bump Test Interval Alarm Alert 61 Retrieving Event Logs and Test Records Using the USB Pen Drive 61 Retrieving Test Records Using the Test Station Software 62 Retrieving Event Logs Using the Test Station Software 65 Re...

Page 7: ...tion Software Installation 3 of 3 23 18 Connecting the IR Connect to a PC 26 19 IR Connect Software Successful Read Device 27 20 IR Connect Software After Installed 28 21 IR Connect Software Successful Write Device 30 22 IR Connect Software Write File 31 23 IR Connect Software Save Configuration File 32 24 IR Connect Software Read File 32 25 IR Connect Software Open Configuration File 33 26 Connec...

Page 8: ...are Test Records 62 45 Test Station Software Browse For Folder 63 46 Test Station Software Event Logs 65 47 Test Station Software Set Inventory Filename 66 48 Test Station Firmware Upgrade in Progress 67 49 Test Station Firmware Upgrade Successful 67 50 Test Station Front Panel Bottom View 72 51 Test Station Exploded View Portable 73 52 Test Station Exploded View Stationary 74 ...

Page 9: ...list 14 12 IR Connect Software Parameters 29 13 Test Station Software Parameters 37 14 Test Station Protege ZM Tab Parameters 38 15 Monitor LCD Items and Descriptions 44 16 Monitor Power Up Sequence 45 17 Monitor Alerts and Alarms Descriptions 46 18 Test Station LEDs and Buttons Descriptions 47 19 Test Station Power Up Sequence 48 20 Self Test Steps 55 21 Test Record Line by Line Details 63 22 Tes...

Page 10: ...X LIST OF TABLES 087 0048 REV B SCOTT SAFETY ...

Page 11: ...nt contains information on installation configuration operation maintenance and troubleshooting This user guide assumes a basic knowledge of gas detection procedures The user guide is divided into the following topics Quick Reference Introduction Installation Configuration and Setup Operation Maintenance Specifications Sensor Information Support Warning Read understand and follow the entire conten...

Page 12: ...t avoided could result in death or injury Caution This icon and text indicates a potentially dangerous procedure Instructions contained in the warning must be followed Failure to do so may result in damage to the device This icon and text indicate the possibility of electrostatic discharge ESD in a procedure that requires the reader to take the proper ESD precautions This icon and text designates ...

Page 13: ...ott Safety Documentation Set DOCUMENT NAME PURPOSE DOCUMENT ID Protege ZM User Guide Provides information on operation and maintenance on the Protege ZM monitor 087 0047 Protege ZM System Guide Provides information on installation configuration operation maintenance and troubleshooting on the Protege ZM monitor test station applicable software and firmware 087 0048 ...

Page 14: ... A Initial release B Maintenance chapter Removed Test Station hardware symptom related to bump test failure Added Test Station Software symptom no memory stick message Removed PSI values related to Test Station Software Bump Test failure Specification appendix Corrected USB memory size to 2GB Added operating temperature range Clarified IS approved temperature range Support appendix Added USB Memor...

Page 15: ... Test Station and IR Connect has been tested and complies with the following The approvals for the Protege ZM Monitors are listed in the Protege ZM User Guide Table 3 Certifications and Approvals for Test Station MARK EMC Directive Low Voltage Directive Table 4 Certifications and Approvals for IR Connect MARK EMC Directive ...

Page 16: ...itionally industry standards codes and legislation are subject to change Updated copies should be obtained by users to ensure the most recently issued regulations standards and guidelines are available All pertinent state regional and local safety regulations must be observed when handling and disposing of hazardous material Toxic E Chem Sensors batteries and other similar items that may fall unde...

Page 17: ... replacement parts where applicable Warning Only use the monitor to monitor the atmosphere for the gases and concentrations for which it is set up to detect Warning To prevent ignition of an explosive atmosphere read and adhere to the manufacturer s live maintenance procedures Warning Read this manual for intrinsic safety precautions Substitution of components may impair intrinsic safety resulting...

Page 18: ...w the applicable warnings and cautions indicated here Warning Extended exposure of the detector to high concentrations of toxic gases may result in degraded sensor performance If an alarm occurs due to high concentration of toxic gases exit to a safe area bump test recalibrate if necessary or if needed call us ...

Page 19: ... and Care Ensure you follow the applicable warnings and cautions indicated here Caution No attempt should be made to alter or repair the monitor Caution Do not attempt to replace the monitor s battery It is not replaceable Caution Discard monitor as soon as the battery indicator shows fully discharged battery ...

Page 20: ...XX ABOUT THIS GUIDE 087 0048 REV B SCOTT SAFETY ...

Page 21: ...SCOTT SAFETY 087 0048 REV B 087 0048 Rev B Chapter 1 QUICK REFERENCE Chapter Overview This chapter covers the following topic Typical Quick Reference ...

Page 22: ...ails Table 5 Monitor Power Up Sequence ACTION LCD RESULTS Activating monitor Press and hold down the button for five 5 seconds The monitor starts and runs through a self test The monitor emits one audible beep All LEDs light and monitor vibrates All LCD display elements appear After the full element LCD displays the low alarm and high alarm set points display When a self test is successful the mon...

Page 23: ... minute Bump Test Due Note LCD toggles between BUP reading Emits alternating flashes left and right every 5 seconds When the battery life remaining clock displays 0 hours the detector operates for 8 hours before deactivating This applies only when a bump test interval is set Table 6 Monitor Alarms and Descriptions continued LCD REASON LED BEEPS VIBRATION ...

Page 24: ...4 CHAPTER 1 QUICK REFERENCE 087 0048 REV B SCOTT SAFETY ...

Page 25: ...SCOTT SAFETY 087 0048 REV B 087 0048 Rev B Chapter 2 INTRODUCTION Chapter Overview This chapter covers the following topic Monitor Overview and Optional System Products ...

Page 26: ...ay be present Optional products for the monitor include a Test Station as well as an IR Connect more specifically The Protege ZM Test Station portable and stationary models are available for performing automatic Bump Testing and Calibration It features a USB Pen Drive IR Communication Ports Pressure Gage Power LED Pass Fail Test LEDs four 4 monitor Bump Calibration Ports AC DC Charging Port Exhaus...

Page 27: ...red and ready for operation using the factory default settings However you my want to reconfigure some of the parameters based upon your application See Configuring the IR Connect Software Parameters on page 28 If you have any questions about the monitor or its operation contact Scott Safety See Technical Service on page 86 Figure 1 shows the major parts of the monitor Figure 1 Major Parts of the ...

Page 28: ...shows the major parts of the Test Station Figure 2 Major Parts of the Test Station Table 9 lists the major parts of the Test Station 8 Operation Button 9 Alligator Clip back Table 8 Major Parts of the Monitor continued REFERENCE NUMBER ITEM 1 4 5 6 7 2 3 1 1 1 9 8 ...

Page 29: ...st LEDs Unit 1 Unit 4 Same location 2 Calibration Gas Bottle Intake Intake Port located on back panel 3 Exhaust Vent Located on the back panel 4 AC DC Charger Port Located on the back panel 5 Power LED Same location 6 Pressure Gage Not Applicable 7 Bump Test and Calibration Buttons Same location 8 USB Pen Drive and its Metal Cover Same location 9 IR Communication Ports 1 4 Same location Table 10 M...

Page 30: ...10 CHAPTER 2 INTRODUCTION 087 0048 REV B SCOTT SAFETY ...

Page 31: ...SCOTT SAFETY 087 0048 REV B 087 0048 Rev B Chapter 3 INSTALLATION Chapter Overview This chapter covers the following topics Planning for Installation Installation Checklist ...

Page 32: ...ional Plug Kit for AC Power Adapter Protege ZM Gas Detector CD Supported Operating Systems This section describes the Operating Systems that support both the IR Connect and Test Station Software Microsoft Windows XP Microsoft Windows Vista Microsoft Windows 7 Downloading Software This section describes how to obtain software IR Connect Software is a Graphical User Interface GUI that enables you to...

Page 33: ...ault Navigate to applicable Web site Click on DOWNLOAD The File Download DIalog Box appears Click Save The Save As Dialog Box appears Click SAVE Next click OPEN FOLDER on Download Complete Dialog Box once download is complete Versions of the IR Connect and Test Station Software are included on the CD You can check our web site to compare your software version to those posted Downloading Firmware T...

Page 34: ...alled and this procedure may not be necessary 1 Navigate to and double click on the applicable dotNetFx40stup exe file The Open File Dialog Box appears Click Run See Figure 4 Figure 4 NET Framework Software Installation 1 of 4 2 The NET Framework 4 Setup Dialog Box appears Read and accept the license terms Click INSTALL See Figure 5 Table 11 Installation Checklist ITEM DETAILS NET Framework for Te...

Page 35: ...8 REV B Figure 5 NET Framework Software Installation 2 of 4 3 The Installation Progress Dialog Box appears See Figure 6 Figure 6 NET Framework Software Installation 3 of 4 4 The Installation is Complete Dialog Box appears Click FINISH See Figure 7 ...

Page 36: ... port with up to date drivers installed Operating System OS as noted See Supported Operating Systems on page 12 For Windows Vista perform step 2 prior to beginning installation For Windows 7 proceed to step 3 For Windows XP proceed to step 4 1 Prior to installing a higher version of the software ensure the lower version is removed To remove lower version select Start Control Panel Add or Remove Pr...

Page 37: ... the IR Connect Software from our web site Click SAVE on the File Download Dialog Box Next click SAVE on the Save As Dialog Box once location is determined Next click OPEN FOLDER on Download Complete Dialog Box once download complete Next Open the zip file Next Extract the exe file to the desired location 5 After downloading the IR Connect Software navigate to the IRConnect_vXXXX exe file on the P...

Page 38: ...oftware Installation 1 of 4 7 When prompted select components to install See Figure 10 Figure 10 IR Connect Software Installation 2 of 4 8 If desired select a custom location to install the IR Connect Software or use the default location Click INSTALL to proceed See Figure 11 ...

Page 39: ... Software Installation 3 of 4 9 When prompted click FINISH to complete the installation See Figure 12 Figure 12 IR Connect Software Installation 4 of 4 10 Figure 13 shows the screen once you have successfully installed the software and clicked on the IR Connect Software icon ...

Page 40: ...e monitors placed in the Test Station Retrieve Monitor Event Logs Retrieve Test Logs PC System Requirements USB port with up to date drivers installed Operating System OS as noted See Supported Operating Systems on page 12 NET Framework Software must be installed to install the Test Station Software Please use Windows Update to check for any critical updates to the NET Framework The Test Station S...

Page 41: ...necessary See Figure 14 3 For Windows 7 OS navigate to USER ACCOUNTS using the control panel and select CHANGE USER ACCOUNT CONTROL SETTINGS Move the Selector to the NEVER NOTIFY lowest level position Then hit the OK button and next reboot your PC Figure 14 Windows Vista OS Only 4 Download the Test Station Software from our web site Click SAVE on the File Download Dialog Box Next click SAVE on the...

Page 42: ...tion in a Shared PC situation by another user Figure 15 Test Station Software Installation 1 of 3 6 The Installing Test Station Dialog Box appears showing progress See Figure 16 Figure 16 Test Station Software Installation 2 of 3 7 The Installation Complete Dialog Box appears Click CLOSE See Figure 17 ...

Page 43: ...Installation Checklist 23 SCOTT SAFETY 087 0048 REV B Figure 17 Test Station Software Installation 3 of 3 8 Double click on the Test Station desktop Shortcut to launch the application ...

Page 44: ...24 CHAPTER 3 INSTALLATION 087 0048 REV B SCOTT SAFETY ...

Page 45: ...he Monitor to a PC Configuring the IR Connect Software Parameters Writing and Reading Files Connecting the IR Connect to the Test Station Configuring the Test Station Software Parameters Using the USB Pen Drive to Read Default Settings with the Test Station Software Using the USB Pen Drive to Write Default Settings with the Test Station Software ...

Page 46: ...ct 2 With the monitor powered on place it face up or face down within 1 to 2 in front of the IR Connect Ensure the two IR ports have a direct line of sight See Figure 18 When face down ensure monitor is level or it will not be able to communicate with the IR Connect When face up check for the Infrared Data Transfer Icon to appear This confirms communication between the monitor and the IR Connect F...

Page 47: ...REV B Figure 19 IR Connect Software Successful Read Device After communications are established between the IR Connect and the Monitor the parameters my be configured and a WRITE DEVICE performed See Configuring the IR Connect Software Parameters on page 28 ...

Page 48: ...er a READ DEVICE performed during installation and detailed in Table 12 These parameters allow you to program the individual Monitor to met your needs Figure 20 IR Connect Software After Installed Warning After making changes to High Low Alarm parameters and performing a WRITE DEVICE command perform a READ DEVICE command to verify changes This ensures desired changes have been stored in memory Ove...

Page 49: ... value automatically displays BUP on the monitor s LCD when the monitor has not been Bump Tested within the time frame and remains until cleared This option aids in bump test accountability Default 0 days Range 0 to 365 days For details on clearing this parameter See Clearing a Bump Test Interval Alarm Alert on page 61 User ID Allows entering up to six 6 characters to identify each individual devi...

Page 50: ... 21 Figure 21 IR Connect Software Successful Write Device Warning After making changes to High Low Alarm parameters and performing a WRITE DEVICE command perform a READ DEVICE command to verify changes This ensures desired changes have been stored in memory Over range WRITES are not stored in memory Failure to follow these instructions may result in serious injury or death ...

Page 51: ...re used when you want to save a particular configuration WRITE FILE or load a particular saved configuration READ FILE These commands WRITE and READ FILE are made to a PC not to a Monitor 1 Click WRITE FILE to save a particular configuration See Figure 22 Figure 22 IR Connect Software Write File 2 Next the Save Configuration Dialog Box appears Enter file name and click SAVE See Figure 23 ...

Page 52: ...guration parameters to a PC not to a Monitor These configuration parameters may be loaded by performing a READ FILE function 4 Click READ FILE to load a particular configuration See Figure 24 Figure 24 IR Connect Software Read File 5 Next the Open Configuration Dialog Box appears Click on the previously saved WRITE FILE name and click OPEN See Figure 25 ...

Page 53: ...ng and Reading Files 33 SCOTT SAFETY 087 0048 REV B Figure 25 IR Connect Software Open Configuration File 6 This reads loads the particular configuration parameters that were saved to memory for that Monitor ...

Page 54: ...are See Figure 26 The IR Connect only operates in the Unit 1 slot Figure 26 Connecting the IR Connect to a PC the Test Station 3 To power on the Test Station press the Bump Test Button 4 Ensure the Test Station powers up properly The Power LED lites Green Red and then Green The Unit1 to Unit4 LEDs lites Orange Red and then Off If the AC Adapter is used and battery is charging then the 4 Unit LEDs ...

Page 55: ...Connecting the IR Connect to the Test Station 35 SCOTT SAFETY 087 0048 REV B Figure 27 Test Station Software Read ...

Page 56: ...nance on page 55 Warning Parameter changes written to the Test Station over ride those Monitor parameters when Monitors are Bumped or Calibrated Failure to follow these instructions may result in serious injury or death When the Test Station reads a configuration file it uses those settings until it shuts down or until a new configuration file is inserted If the Test Station is powered and then th...

Page 57: ...make sure they match the gas bottles in use If gas bottles and the mixture change update the gas concentrations in these boxes or the tests will be inaccurate Allows entering information pertaining to the calibration gas Expiration Date and Bottle Lot appear on each test record If the expiration date is set to today s date that field remains blank on the test record Note Changing any of the Testin...

Page 58: ...ge Up to 6 characters Note Tab down to this field to select prior to entering ID Otherwise field will not accept entry Also some alphabetic characters do not display well on the segmented display Calibration Interval Sets the time between calibrations Bump Interval Setting a value automatically displays BUP on the monitor s LCD when the monitor has not been Bump Tested within the time frame and re...

Page 59: ...ws life remaining instead of zero When it s not reading zero then it shows the gas reading Default Both Hide Bump Due LED Flashing When checked disables the monitor from flashing when due for a Bump Test When unchecked the monitor flashes when due for a Bump Test Default Unchecked Note Ensure all applicable Check Boxes are marked to enable this function The one to the left and under the applicable...

Page 60: ... to READ the defaults 1 Insert the USB Pen Drive into your PC s USB port After hardware is found the Drive Dialog Box appears Close the Drive Dialog Box 2 Open the Test Station Software 3 Ensure the USB DISK is selected and click READ A successful connection results in a Green bar in the lower right hand corner See Figure 30 Figure 30 USB Disk Read 4 The defaults are restored for the Test Station ...

Page 61: ... found the Drive Dialog Box appears Close the Drive Dialog Box 2 Open the Test Station Software 3 Ensure the USB DISK is selected and click WRITE A successful connection results in a Green bar in the lower right hand corner See Figure 31 Figure 31 USB Disk Write 4 The settings are written for the Test Station Protege ZM and the Logs Additionally the USB Pen Drive can be used to access the Event Lo...

Page 62: ...42 CHAPTER 4 CONFIGURATION AND SETUP 087 0048 REV B SCOTT SAFETY ...

Page 63: ...SCOTT SAFETY 087 0048 REV B 087 0048 Rev B Chapter 5 OPERATION Chapter Overview This chapter covers the following topics Operating the Monitor Operating the Test Station ...

Page 64: ...ds On activation the monitor vibrates flashes and sounds an audible alarm A successful activation displays the life remaining in months on the LCD as 24 months See Powering Up the Monitor on page 45 The displayed value for normal mode appearing on the monitor s LCD may be changed using the Display parameter of the IR Connect Software Figure 32 shows the LCD items Figure 32 Monitor LCD Indicators T...

Page 65: ...Icon 10 11 Months Days Hours Since Last Maximum Exposure 6 11 Instrument Life Remaining Indicator Data and Icon Table 15 Monitor LCD Items and Descriptions continued REFERENCE NUMBER DESCRIPTION Table 16 Monitor Power Up Sequence ACTION LCD RESULTS Press and hold down the button for five 5 seconds The monitor starts and runs through a self test During the self test ensure the following The monitor...

Page 66: ...og message 4 Ensure the monitor is kept in front of the IR Connect until the Hibernate OK message is displayed at the bottom of the IR Connect Software 5 Confirm the Monitor s LCD is blank 6 If you encounter any problems please contact us Table 17 Monitor Alerts and Alarms Descriptions LCD REASON LED BEEPS VIBRATION Low Alarm 1 slow flash every second 1 slow beep every second 1 slow vibration ever...

Page 67: ... 2 Table 18 Test Station LEDs and Buttons Descriptions ITEM LED BUTTON STATE INDICATOR 1 Power Battery charged Solid Green Battery Low Blinking Green USB installed during Testing Solid Green USB failed or missing during Testing Blinking Orange Tests not being recorded Blinking Green 2 Unit 1 to Unit 4 Testing Solid Orange Testing Passed Solid Green Note the Monitor sounds and its LEDs flash Testin...

Page 68: ...two 2 seconds Allow Hibernate must be checked in the Test Station Software and a WRITE command performed prior to pushing the BUMP and CALIBRATION buttons for this method to be used 4 A successful hibernation results in a GREEN light corresponding to the Monitor s Unit Number The Event Log is automatically stored onto the Test Station s USB Memory 5 Confirm the Monitor s LCD is blank 6 If you enco...

Page 69: ...SCOTT SAFETY 087 0048 REV B 087 0048 Rev B Chapter 6 MAINTENANCE Chapter Overview This chapter covers the following topics Testing the Monitor Maintenance Error Codes Troubleshooting ...

Page 70: ...n is the adjustment of the monitor s response to match a known concentration of gas Sensors can lose sensitivity through normal degradation exposure to high gas concentrations or sensor poisoning Bump Testing Using Calibration Adapter This section describes how to perform a manual Bump Test Equipment required Calibration gas Verify concentration level exceeds set points of monitor and expiration d...

Page 71: ...t points of monitor and expiration date of cylinder has not passed Test Station Monitors IR Connect with USB Cable A PC 1 Ensure an IR WRITE was performed that sent the desired configuration parameters to the Test Station See Connecting the IR Connect to the Test Station on page 34 And See Configuring the Test Station Software Parameters on page 36 2 Ensure the Test Station is powered and the appr...

Page 72: ...on for four 4 seconds 2 CAL displays and the O2 icon flashes in the lower left hand corner 3 After a successful calibration the monitor emits one 1 beep vibrates and the LEDs flash 4 After an unsuccessful calibration the monitor does not beep or flash and continues to display CAL If after a few failed calibrations please contact us Calibrating the CO H2S or O2 Monitor Using the IR Connect Software...

Page 73: ...ncentration value of the Span Gas PPM or 4 Select CALIBRATION The monitor s LCD displays CAL Next the Dialog Box displays Zero Calibration OK Apply Span Gas Gas type xx ppm or and SPAN Calibration and a Status Bar starts See Figure 36 Do not apply gas prior to the display of the Zero Calibration OK message ...

Page 74: ...libration Gas to the monitor using Tygon Tubing Calibration Adapter and Regulator prior to the Status Bar timing out 7 When the monitor s calibration is successful all LED s flash it beeps vibrates and the LCD reflects the reading Since the IR Connect is no longer communicating with the monitor the Status Bar finishes and the Dialog Box displays Calibration Time out 8 Select CLOSE ...

Page 75: ...lements appear After the full element LCD displays the low alarm and high alarm set points display Note These alarm set points may be changed using either the IR Connect Software or Test Station Software See Specifications on page 80 Note Once a self test is performed successfully the Check Mark appears automatically and the High and Low set points display Note Provided the monitor has not been pr...

Page 76: ... in front of the IR Connect Perform a READ DEVICE prior to performing any upgrades to ensure a connection has been established 2 After a successful READ DEVICE has been acknowledged click on the Folder icon located in the bottom right of the screen Then select the firmware file Pro_ZM_vX X img format to upgrade to and then click UPGRADE FIRMWARE This takes about 30 seconds to perform See Figure 37...

Page 77: ...87 0048 REV B Figure 37 Monitor Firmware Upgrade in Progress 3 Once a successful upgrade is complete a Green Bar appears with Download image OK at the bottom of the screen See Figure 38 Figure 38 Monitor Firmware Upgrade Successful ...

Page 78: ...ersion ID Life Remaining Total Number of Events Duration of Events Number of Self Tests Event Date Event Time Bump Test Yes or No Duration Seconds Sensor Reading PPM or Alarm Condition Low High or OL We recommend saving its event log prior to placing the monitor in hibernation To save the log click on SAVE EVENT LOG This allows the selection of a specific folder to save the event log to Once hiber...

Page 79: ...oftware This operation preserves the battery when the monitor is not in service This operation is only allowed on the CO and H2S monitors 1 Position the monitor in front of the IR Connect Perform a READ DEVICE prior to performing any upgrades to ensure a connection has been established Prior to placing a monitor in hibernation we recommend saving its event log To save the log click on SAVE EVENT L...

Page 80: ...fter the event log is saved proceed to hibernate the monitor Press HIBERNATE A screen appears asking you if you want to proceed If you have already saved the event log click YES See Figure 41 Figure 41 IR Connect Software Hibernation 3 A successful hibernation displays a Hibernate OK Green Bar See Figure 42 ...

Page 81: ...plied the check mark appears Retrieving Event Logs and Test Records Using the USB Pen Drive This section describes retrieving the Monitor s event logs and Test Station test records using the USB Pen Drive This allows remote access and verification of the event logs and test records 1 Locate the USB Pen Drive metal cover in the upper left hand corner of the Test Station 2 Remove the USB Pen Drive m...

Page 82: ...are Test records contain detailed dates and times for individual bump test and calibrations The test record is listed at the top of the page and starts with TS ProZM_Serial Number 1 Select either IR or USB Disk and then click READ depending on the location of the USB Pen Drive 2 The Test file automatically populates Click the check box next to the test file and click READ again See Figure 44 Figur...

Page 83: ...r line by line details Table 21 Test Record Line by Line Details LINE FIELD DESCRIPTION First line For test station and overall results for each test Date Date and Time of Test Test Type of Test Calibration Bump Test Turn Off for monitor with hibernation mode Test Station Model Number Serial Number Individual serial number for test station Overall Result Pass Fail Test F W Version Test Station fir...

Page 84: ...git number assigned by user Options Self Test Interval Default is 20hours this option may be changed via the IR Connect or via the Test Station Software Third line For each sensor on the monitor Sensor Senor Type H2S CO or O2 Result Pass Fail Reading Peak unit reading during test in PPM or Bottle Lot Field configured via Test Station Software Bottle Expiry Field configured via Test Station Softwar...

Page 85: ...nd then click READ depending on the location of the USB Pen Drive 2 All available monitors are listed by serial numbers To select the file s you want check the box next to the desired monitor s You may download multiple event logs at the same time By default these files are CSV and should be opened using MS Excel See Figure 46 Figure 46 Test Station Software Event Logs Individual event logs eventx...

Page 86: ...ocation to find the inventory file Upgrading Test Station Firmware using the Test Station Software This section describes upgrading the Test Station s firmware using the Test Station Software Upgrade may be product improvements to add additional features or to enhance monitor performance Most firmware upgrades or not required unless notified by us To determine if your monitor has the most current ...

Page 87: ...087 0048 REV B Figure 48 Test Station Firmware Upgrade in Progress 3 Once a successful upgrade is complete a Green Bar appears with Done at the bottom of the screen See Figure 49 Figure 49 Test Station Firmware Upgrade Successful ...

Page 88: ...ean the Test Station remove devices and disconnect from power source Use only a soft cloth to wipe surfaces If necessary a mild detergent may be used Dry thoroughly before applying power or replacing devices Table 23 Protege ZM Error Codes ERROR CODES CAUSE SOLUTION E01 Configuration memory corrupt Press the button to acknowledge the error Then reconfigure the device using the IR Connect E02 Gas m...

Page 89: ... on the IR Connect is not clogged with dirt or debris Ensure the IR Connect and the Monitor are not in high light area i e bright light bulb or bright sunlight as this may interfere with IR connectivity IR Connect is not Found Error dialog box appears while trying to Read or Write to the Monitor and a Red Bar appears at the bottom Ensure the USB Cable is properly connected at both the PC and the I...

Page 90: ... the Test Station Access and remove the Lithium Battery connector from the Main PCB for about 10 seconds and then reconnect Ensure only a Scott branded USB Pen Drive is used in Test Station to prevent future reoccurrences Test Station Hardware Unit LED does not lite or Power LED does not lite Verify connection Swap the applicable LED plug with other connections to determine if applicable LED is ba...

Page 91: ...ery Holder shows physical damage Replace Lithium Battery Holder item 7 in Figure 50 IR PCB Shroud Block shows physical damage Replace IR PCB Shroud Block item 28 in Figure 51 and Figure 52 Gas leak Replace Teflon tape Replace 1 8 High Pressure Tube Fitting item 33 in Figure 51 Tygon tubing does not stay in place or excess leaking Replace Bulkhead Fitting 5 16 Tube item 32 in Figure 51 and Figure 5...

Page 92: ...panel Screws misplaced or stripped Replace applicable screws item 25 in both Figure 51 and Figure 52 If damaged or lost Replace Pry Out Plug item 57 Stationary in Figure 52 After replacing various wires and having to remove Cable Ties Replace Cable Ties See Table 25 AC Power Adapter power appears intermitted Verify Power Jack connection and function Replace AC Power Adapter See Table 25 Table 24 T...

Page 93: ...Troubleshooting 73 SCOTT SAFETY 087 0048 REV B Figure 51 Test Station Exploded View Portable 25 25 26 27 28 29 29 30 31 32 33 34 35 36 ...

Page 94: ...74 CHAPTER 6 MAINTENANCE 087 0048 REV B SCOTT SAFETY Figure 52 Test Station Exploded View Stationary 25 26 25 27 28 55 56 34 32 35 57 ...

Page 95: ... 8000003 Item 2 in Figure 50 Calibration Cap Modification 074 0569 Item 3 in Figure 50 Calibration Cup Holder Bracket 074 0364 Item 4 in Figure 50 IR PCB 093 0590 Item 5 in Figure 50 Main PCB 093 0593 Item 6 in Figure 50 Lithium Rechargeable Battery with Wiring and Plug 093 0592 Item 7 in Figure 50 Lithium Battery Holder 073 0360 Item 8 in Figure 50 LED Kit 8000001 Item 9 in Figure 50 Microphone S...

Page 96: ...51 in Figure 52 IR PCB Shroud Block 073 0359 Item 29 in Figure 51 Calibration Bottle Mount Kit 8000005 Item 30 Portable in Figure 51 Regulator Solenoid Portable 0 3LPM 096 3470 1 Item 31 Portable in Figure 51 Case Portable 077 1392 Item 32 in Figure 51 in Figure 52 Bulkhead Fitting 5 16 Tube 077 1395 Item 33 in Figure 51 1 8 High Pressure Tub Fitting 048 0084 Table 25 Field Replaceable Units FRUs ...

Page 97: ... 1394 Item 55 Stationary in Figure 52 Solenoid Stationary 096 3470 2 Item 56 Stationary in Figure 52 Case Stationary 074 0568 Item 57 Stationary in Figure 52 Pry Out Plug 6 6 Nylon Stationary 074 0570 N A Cable Tie Kit 8000004 N A AC Power Adapter 12VDC 18W 028 0055 Note For calibration equipment contact your Scott sales representative Table 25 Field Replaceable Units FRUs continued REFERENCE NUMB...

Page 98: ...78 CHAPTER 6 MAINTENANCE 087 0048 REV B SCOTT SAFETY ...

Page 99: ...SCOTT SAFETY 087 0048 REV B 087 0048 Rev B Appendix A SPECIFICATIONS Appendix Overview This appendix covers the following topic Specifications ...

Page 100: ...bration Gas Concentration 25PPM Carbon Monoxide Range 1 to 300PPM 1PPM Low Alarm Set Point 35PPM High Alarm Set Point 200PPM Calibration Gas Concentration 100PPM Oxygen Range 1 to 30 Volume 0 1 Low Alarm Set Point 19 5 High Alarm Set Point 23 5 Calibration Gas Concentration 16 Dimensions 3 7Hx2 2Wx1 3 D 94Hx56Wx33mmD Weight 2 7oz 76g Intrinsically Safe Approved Temperature Range H2S 40 to 122 F 40...

Page 101: ...ONS Test Performed Bump Test Calibration Test Capacity Up to four 4 monitors simultaneously DC Battery 12VDC Lithium Ion rechargeable AC Power Adaptor Equipped with adapter Input Voltage 100 to 140VAC 47 to 63Hz Input Current 450mA 100VAC Test Station DC Input Power 12VDC 1 5A Max Bump Time 30Seconds Calibration Time 2Minutes Regulator Flow Rate Portable only 0 3LPM Bump Cycles DC Battery Charge 1...

Page 102: ...rnate mode Portable Stationary Case Industrial grade carrying case easy open double throw latches O ring seal pressure equalization valve Dimensions Portable 19 75Lx15 5Wx7 5 D 501Lx394Wx191mmD Stationary 19 5Lx13 5Wx3 0 D 495Lx343Wx76mmD Weight Portable 13 74lbs 6 23kg without Gas Bottle Stationary 7 3lbs 3 3kg Table 28 Test Station Specifications continued TEST STATION PORTABLE STATIONARY SPECIF...

Page 103: ...SCOTT SAFETY 087 0048 REV B 087 0048 Rev B Appendix B SENSOR INFORMATION Appendix Overview This appendix covers the following topic Gas Interferences ...

Page 104: ...to be used as calibration factors The gas species actual cross sensitivities may vary from the values shown Keys for Table 29 Zero Indicates tested and confirmed no interferences Blank Indicates not tested Neg Indicates gas produces a negative signal Two values in a cell Indicates initial peak and finish offset unstable or transition gas and should not be used for cross calibration Table 29 Gas In...

Page 105: ...SCOTT SAFETY 087 0048 REV B 087 0048 Rev B Appendix C SUPPORT Appendix Overview This appendix covers the following topics Technical Service Parts List Warranty Statement ...

Page 106: ...rporate Center 4320 Goldmine Road Monroe NC 28110 9346 USA Technical Support Telephone 1 800 247 7257 Technical Support FAX 704 291 8330 E Mail scotttechsupport tycoint com Web Site http www scottsafety com United Kingdom Scott Safety Pimbo Road Skelmersdale Lancashire WN8 9RA UK Telephone 44 0 1695 727 171 E Mail scottint uk tycoint com Web Site http www scottsafety com Australia New Zealand Scot...

Page 107: ...02 37 E Mail scott sales france tycoint com UAE Telephone 971 02 445 2793 Fax 971 02 445 2794 E Mail scott sales emirates tycoint com China China Beijing Technical Support Office Beijing branch Shanghai Eagle Safety Equipment Co Ltd Suite 708 Scitech Tower No 22 Jianguomenwai Avenue Chaoyang District Beijing 100004 P R China Telephone 86 10 65150005 Asia Scott Safety Asia Service Dept 2 Serangoon ...

Page 108: ...d 02 H2S Red 03 O2 Red Accessories for Monitor Calibration Cap Adapter 074 0564 Tygon Tubing 3 16 ID 10 length Soft For Non Reactive gases 096 3167 Alligator Belt Clip 073 0355 Test Station Test Station 096 3467 xx 01 Portable 02 Stationary USB Memory Drive Scott branded 093 0582 Accessories for Test Station AC Power Adapter 12VDC 18W 028 0055 International plug kit for AC Power Adapter 028 0056 ...

Page 109: ...4 Gas Cylinders Regulator H2S Single Gas Cylinder 25ppm 34L bottle 500PSI 077 0272 CO Single Gas Cylinder 100ppm 103L bottle 1000PSI 077 0246 O2 Single Gas Cylinder 16 103L bottle 1000PSI 077 0039 Regulator 0 5LPM For Manual Calibration 077 0018 Note For calibration equipment contact your Scott sales representative Table 30 Applicable Parts List continued CATEGORY ITEM DESCRIPTION PART NUMBER ...

Page 110: ...l sale of THE PRODUCTS EXCEPT consumable items SCOTT s obligation under this warranty is limited to replacing or repairing at SCOTT s option THE PRODUCTS or components shown to be defective in either workmanship or materials Only personnel of SCOTT or when directed by SCOTT authorized SCOTT agents are permitted to perform warranty obligations This warranty does not apply to defects or damage cause...

Page 111: ...Warnings and Cautions xvii E Error Codes Protege ZM 68 F Field Replaceable Units FRUs Troubleshooting 75 Firmware Upgrade Monitor 57 Test Station 67 G Gas Interferences Sensor Types 84 General Safety Information xvi Guide Conventions xii Guide Overview xi H Hibernating Monitor 46 Test Station 48 I Indicators LCD 47 Installation NET Framework Software 14 Checklist 14 IR Connect Software 18 Test Sta...

Page 112: ...re 27 Read File IR Connect Software 32 Related Product Documentation xiii Revision history for this guide xiv S Save Configuration File IR Connect Software 32 Sensor Calibration IR Connect Software 53 Sensor Types Gas Interferences 84 Sensor Use and Care Warnings and Cautions xviii Specifications IR Connect 81 Monitor 80 Test Station 81 T Technical Support Contact Information 86 Test Station Certi...

Page 113: ...INDEX 93 SCOTT SAFETY 087 0048 REV B Windows Vista 17 21 Write USB Disk 41 Write Device IR Connect Software 30 Write File IR Connect Software 31 ...

Page 114: ...94 INDEX 087 0048 REV B SCOTT SAFETY ...

Page 115: ......

Page 116: ...Monroe Corporate Center P O Box 569 Monroe NC 28111 Telephone 800 247 7257 FAX 704 291 8330 Web www scottsafety com ...

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