Schwarz SB10B Operating Instructions Manual Download Page 94

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Summary of Contents for SB10B

Page 1: ...Operating instructions Frame Formwork Cleaner Model SB10B Machine number 5253 Year of build 2017 State of documentation 08 2017...

Page 2: ...Schwarz GmbH Engineering House address Freiburgerstr 3b D 79822 Titisee Neustadt Phone 49 0 7651 5770 FAX 49 0 7651 3770 Email mail schalungsreiniger de Internet www schalungsreiniger de...

Page 3: ...om electrical energy 13 2 7 Oils and lubricants 13 2 8 Maintenance and care 13 2 9 Repairs 14 2 10 Disassembly and disposal 14 3 Working method purpose 15 3 1 Working notes 15 3 2 Intended use 15 3 3...

Page 4: ...lement in system Reset 31 5 11 4 Reversing request 32 5 11 5 Display and colours in the operating panel 32 5 11 6 Login settings service pages 33 5 11 7 Reading and resetting of fault messages 33 6 Ma...

Page 5: ...declaration of conformity 87 11 Annex third party documentation 91 12 Notes 93 12 1 Notes 93 List of figures Figure 2 1 Safety note Danger 11 Figure 2 2 Safety note Caution 11 Figure 2 3 Safety note W...

Page 6: ...parts page 4 50 Figure 8 5 Overview spare parts page 5 51 Figure 8 6 Overview spare parts page 6 52 Figure 8 7 Overview spare parts page 7 53 List of tables Table 6 1 Maintenance plan 1 34 Table 6 2 M...

Page 7: ...ng and auxiliary substances Maintenance servicing inspection repairs and or transport 1 2 Warranty The agreed and confirmed sales and delivery conditions apply Warranty and liability claims in case of...

Page 8: ...se operating instructions must not be reproduced distributed or passed on to any third parties wholly or in part without our approval Violations may lead to consequences under criminal law 1 4 Our add...

Page 9: ...roperty Organisational measures The operating instructions must be kept at hand at all times at the site of use of the machine In addition to the operating instructions generally valid statutory and o...

Page 10: ...Personal injury DANGER designates a directly threatening danger If it is not avoided death or very severe injury will result WARNING designates a possibly threatening danger If it is not avoided death...

Page 11: ...y note Danger Figure 2 2 Safety note Caution Figure 2 3 Safety note Warning Dangers from electrical voltage Touching may cause electrical shock or burns Power down and secure against reactivation In t...

Page 12: ...tional devices than those intended or approved by the manufacturer are used at this machine Never perform any work that impairs the machine s safety The operator must report any changes that occurred...

Page 13: ...open flame and smoking are prohibited o conduct in case of danger first aid 2 8 Maintenance and care This machine must be regularly inspected for wear and any affected parts must be replaced if applic...

Page 14: ...must be assembled and re viewed again after completion of the repair work Damaged safety devices must be replaced 2 10 Disassembly and disposal National and international provisions must be observed f...

Page 15: ...orised persons the machine may cause danger to the staff and the machine Therefore only trained instructed and charged persons must operate this machine Non intended use of this machine means among ot...

Page 16: ...31 KW 400 V 50 Hz Protection of the supply 80A Emission values sound Idle 59 dB A Work step approx 83 dB A Dimensions Height 2300 mm Length 3800 mm Width 3900 mm Adjustment area Height 60 mm to 150 m...

Page 17: ...the roller tables with a yardstick levelly and laterally along the guide rollers of the cleaning machine Now fasten the cleaning machine and roller tables to the floor Install the extraction unit pro...

Page 18: ...e cleaning machine from the circuit and clean Disassemble the roller tables at the inlet and outlet sides and put them aside Disconnect deduster from the machine Remove floor fastenings 4 6 Electrical...

Page 19: ...or automatic mode on the operating panel switches the system to automatic mode Pushing and holding the ON symbol on the operating panel starts the system after an acoustic start up warning Safety insp...

Page 20: ...ttings 3 Res 4 Res 5 Res 6 ON automatic 7 STOP automatic 8 Automatic mode 9 Manual mode 10 Homing run 11 Reference run width adjustment 160 mm 12 Browse back 13 Browse forward 14 Start Home operating...

Page 21: ...ine Push the corresponding buttons to start the system in automatic mode Observe the signal lamps see Figure 5 2 o Green Push the formwork to the next stop bolt o Yellow Setting processes in the machi...

Page 22: ...n Transport of the frame formwork from the outlet roller table to the inlet roller table thus is not required After completing cleaning switch off the machine control by the right control cabinet Swit...

Page 23: ...ng Moving and regulating of the side brushes is possible via the corresponding buttons at the control cabinet Side brushes can be switched ON or OFF in pairs via the operating panel for automatic mode...

Page 24: ...formwork is too large the respective sensor A or B must be pushed closer towards the other see Figure 5 5 Adjust transverse cleaning of the sensors page 24 The front side is adjusted via sensor A The...

Page 25: ...displayed refers to wear of the brush For a new brush the value is at 0mm for a worn one it is at 30mm 5 7 Setting the pressure pre tension The sensor is set ex works and re adjustment usually is not...

Page 26: ...right of the control cabinet also has the function of an EMERGENCY OFF switch Turning it to the OFF position will shut down the machine at once and power down the machine Regarding recommissioning of...

Page 27: ...4 Res 5 Res 6 ON automatic 7 STOP automatic 8 Automatic mode 9 Manual mode 10 Homing run 11 Reference run width adjustment 160 mm 12 Browse back 13 Browse forward 14 Start Home operating interface 15...

Page 28: ...verall counter Formwork elements number and areas Figure 5 8 Information pages 5 10 2 Settings Call via symbol 2 at the operating panel On the menu page 400 Target values the transverse cleaning brush...

Page 29: ...structure of the operating panel 29 Conditions of the sensors and switching outputs of the PLC They can be used for diagnosis if necessary Figure 5 11 Settings pages 403 404 Figure 5 12 Settings page...

Page 30: ...s for automatic mode Disc brush rotation height adjustment and display of the associated sensors Transverse cleaning rotation transverse drive procedure and display of the sensors Transport forward an...

Page 31: ...g functions are performed Lifting the dish brushes to the maximum Moving the transverse drive until the transverse cleaning brush is in the position above the adjustment beam The transport rollers are...

Page 32: ...stment The transport now switches to reversing and the formwork element can be inserted into the machine from behind The return transport is ended as soon as the formwork element is moved back until i...

Page 33: ...1 7 Reading and resetting of fault messages Call via symbol 19 at the operating panel This page lists information on the type of the errors in case of a fault After the fault is removed the messages i...

Page 34: ...ly Visual inspection Operating staff Lubricating swivel shaft Weekly Grease gun Operating staff Lubricating the stop bolt Weekly Grease gun Operating staff Check brushes re place if required Weekly Vi...

Page 35: ...f Check chains for wear replace if re quired Monthly Visual inspection Operating staff Check sprockets for wear replace if re quired Monthly Visual inspection Operating staff Check infeed rollers for...

Page 36: ...he brush shaft cannot be removed easily turn in the removal device Item no 021 205 and remove the brush shafts with it Now clamp the brush shaft in the clamp lower retention nut down Use an open faced...

Page 37: ...rew A from the bottom in the brush shaft If the brush shaft cannot be removed easily turn in the removal device Item no 021 205 and remove the brush shafts with it Now clamp the brush shaft in the cla...

Page 38: ...he 4 hexagon screws SW13 A at the brush and pull them out Remove brush with dampening ring from the motor shaft Loosen the 3 screws B and remove them Remove brush from dampening ring Install new brush...

Page 39: ...erform a test run Chain and Sprockets Power down the machine and secure it against reactivation To replace the infeed chains or sprockets remove the lateral chain box covers C Loosen chain tensioner v...

Page 40: ...on either side of the machine Lubrication nipple B at the stop bolts Lubrication instructions Power down the machine and secure it against reactivation Open safety doors Close doors after completing...

Page 41: ...9 Deduster maintenance Third party documentation See operating instructions deduster model PF Jet 9000 Before any maintenance work switch off the main switch at the SB10B in order to power down the de...

Page 42: ...rive motor defective check motors E connections defective check connection E sprocket loose tighten sprocket screw chains defective repair chains replace infeed rollers replace Control operate emergen...

Page 43: ...ctions check E frequency converter check E PLC check Schwarz GmbH Transverse cleaning sensors defective replace and readjust incorrect setting see Setting up the transverse clean ing sensors Brush ret...

Page 44: ...check E brush motor defective check E Drive motor defective check E connections check E Setting press on setting scraper setting brush replace Side cleaning too strong or too weak Error Cause Remedies...

Page 45: ...ics check control check E Brush setting too high adjustment via height setting from the outside brush worn replace Control switching points check Schwarz GmbH PLC check Schwarz GmbH Cover cleaning too...

Page 46: ...ng the sensors Switching on the machine The green LED must be lit at the sensors The red LED must be lit when the sensors are operated All sensors can be checked on the screen below the menu item inpu...

Page 47: ...8 1 Overview drawings 47 8 Spare parts and circuit diagrams 8 1 Overview drawings Figure 8 1 Overview spare parts page 1...

Page 48: ...48 8 Spare parts and circuit diagrams Figure 8 2 Overview spare parts page 2...

Page 49: ...8 1 Overview drawings 49 Figure 8 3 Overview spare parts page 3...

Page 50: ...50 8 Spare parts and circuit diagrams Figure 8 4 Overview spare parts page 4...

Page 51: ...8 1 Overview drawings 51 Figure 8 5 Overview spare parts page 5...

Page 52: ...52 8 Spare parts and circuit diagrams Figure 8 6 Overview spare parts page 6...

Page 53: ...8 1 Overview drawings 53 Figure 8 7 Overview spare parts page 7...

Page 54: ...put 0 25kW Turns 63 min Side cleaning Supply Item no 001 014 Gear motor Output 1 5kW Turns 172 min Cover cleaning Rotation brushes Item no 001 016 Helical worm geared motor Output 0 55kW Turns 51 min...

Page 55: ...Chain tensioner Drive beam Item no 005 051 Sprocket Inner diameter 25 Number of teeth Z18 Transverse drive Gear motor Item no 005 053 Sprocket f drive shaft side adjust ment Inner diameter 30 Number o...

Page 56: ...ter 3 3 Cover cleaning Scraper bar Item no 009 060 Transport roller rubber coated 130x60 Inner diameter 30 Transport Item no 010 009 Coupling for drive unit Transport Item no 010 051 Coupling rubber M...

Page 57: ...bearingAxial Rillenkugellager Outer diameter 30 Inner diameter 17 Side cleaning Supply Item no 011 202 Deep groove ball thrust bearingAxial Rillenkugellager Outer diameter 42 Inner diameter 25 Width a...

Page 58: ...bear ing 78x20 Side cleaning Supply Item no 012 066 Threaded spindle M27x390 total length Side cleaning Supply Item no 012 067 Gear shaft for drive box 30x275 4 Transport Item no 012 070 Drive shaft...

Page 59: ...x180 Thread M12 Width adjustment Rear support Item no 014 090 Spindle linear table SLW 2080 50 20 Cover cleaning Wear tracking Manual height adjustment Item no 014 153 R Holder brush motor right Side...

Page 60: ...t Item no 014 401 Support roller for drive box Transport Item no 015 001 Brush shaft for transverse cleaning and left side cleaning Right thread Transverse cleaning Side cleaning left Item no 015 002...

Page 61: ...r cleaning Height adjustment Item no 018 001 Scraper plate left right 150mm Set 6 pieces Side cleaning Item no 018 002 Cover scraper Length 1350 Set 2 pieces Cover cleaning Scraper bar Item no 018 056...

Page 62: ...ded pins Inner diameter 25 Width adjustment Height adjustment for bevel wheel Item no 022 005 Adjustment ring 50x30 Including threaded pins Inner diameter 30 Width adjustment Item no 024 017 Cylinder...

Page 63: ...right Item no 028 008 PUR spiral hose 80 x 250 Transverse cleaning Item no 028 009 PUR spiral hose 80 x 2250 Side cleaning left 1960mm Item no 028 010 PUR spiral hose 125 x 1550 Transverse cleaning I...

Page 64: ...and wear parts Preview Component num ber Description Features Item no 011 101 Deep groove ball bearing Outer diameter 32 Inner diameter 12 Item no 011 109 Deep groove ball bearing Outer diameter 52 In...

Page 65: ...ment ring 50x20 Including threaded pins Inner diameter 25 Width adjustment Height adjustment for bevel wheel Item no 022 005 Adjustment ring 50x30 Including threaded pins Inner diameter 30 Width adjus...

Page 66: ...hen placing the order please indicate item number and machine number Schwarz GmbH Engineering Freiburgerstr 3b 79822 Titisee Neustadt Phone 0049 7651 5770 Fax 0049 7651 3770 Email mail schalungsreinig...

Page 67: ...em no 001 035 Helical worm geared motor Output 0 25kW Turns 10 min Transport Item no 005 030 Double sprocket Inner diameter 30 Number of teeth Z18 Transport Drive beam Item no 005 050 Sprocket Inner d...

Page 68: ...012 046 Drive shaft drive box 30x375 Transport 2x on motor axis Item no 012 047 Gear shaft for drive box 30x235 4 Transport Drive box Item no 012 050 Axis for support roller drive box Matching Item n...

Page 69: ...er Description Features Item no 001 037 Helical worm geared motor Output 0 37kW Turns 20 min Transverse drive Item no 001 100 Motor axis 25x130 Transverse drive Item no 002 001 Motor Output 4kW Turns...

Page 70: ...and left side cleaning Right thread Transverse cleaning Side cleaning left Item no 015 032 Lid for brush shaft 45x25 5 Transverse cleaning Side cleaning Item no 016 001 Brush segment 180 Wire thicknes...

Page 71: ...ponent num ber Description Features Item no 001 013 Gear motor Output 0 25kW Turns 63 min Side cleaning Supply Item no 002 002 Motor Output 3kW Turns 1400 min Rotation Side cleaning Item no 008 004 Te...

Page 72: ...Swivel shaft Item no 015 001 Brush shaft for transverse cleaning and left side cleaning Right thread Transverse cleaning Side cleaning left Item no 015 002 Brush shaft for right side cleaning Left th...

Page 73: ...0mm Set 6 pieces Side cleaning Item no 018 056 Scraper box right Side cleaning Right machine side Item no 018 057 Scraper box left Side cleaning Left machine side Item no 019 010 V belt pulley 125x13...

Page 74: ...172 min Cover cleaning Rotation brushes Item no 001 016 Helical worm geared motor Output 0 55kW Turns 51 min Cover cleaning Automated height adjust ment brushes total Item no 005 401 Conical wheel 16...

Page 75: ...ning Height adjustment left Motor side Item no 012 044 Spindle for cover cleaning M27x550 Cover cleaning Height adjustment right Item no 012 045 Drive shaft for cover cleaning 25x3120 Cover cleaning H...

Page 76: ...em no 018 002 Cover scraper Length 1350 Set 2 pieces Cover cleaning Scraper bar Item no 022 003 Bearing sleeve 80x25 Including deep groove ball bear ing Inner diameter Deep groove ball bearing 25 Widt...

Page 77: ...l hose 80 x 250 Transverse cleaning Item no 028 009 PUR spiral hose 80 x 2250 Side cleaning left 1960mm Item no 028 010 PUR spiral hose 125 x 1550 Transverse cleaning When placing the order please ind...

Page 78: ...rotary encoder Item no 005 038 Sprocket Inner diameter 25 Number of teeth Z18 Width 50 Width adjustment Sprocket drive Item no 005 053 Sprocket f drive shaft side adjust ment Inner diameter 30 Number...

Page 79: ...ent 30x1733 lg Width adjustment Connecting shaft Item no 012 078 Trapezoid threaded spindle Tr 30x6x3000 Width adjustment spindle Item no 014 070 Roller carriage Width adjustment Main carriage drive b...

Page 80: ...ungsreiniger de Table 8 8 Electrical spare and wear parts Preview Component num ber Description Features Item no 901 053 FX5U 80MT DSS CPU MELSEC iQ F FX5 Item no 901 054 FX3U 32BL Battery for FX5 CPU...

Page 81: ...NZM1 XKSA MOE NZM1 XKSA cover for BG1 3P Item no 900 336 NZM1 XTVDVR MOE NZM1 XTVDVR door coupling rotary handle Item no 900 337 NZM1 2 XV6 MOE NZM1 2 XV6 exten sion shaft Item no 900 338 ZFS62 NZM7 M...

Page 82: ...EMERGENCY OFF button unlit Item no 900 341 M22 CK01 Contact element 1 front attachment cage clamp Item no 900 228 M22 XAK1 Emergency off sign in four languages Item no 900 342 M22 CKC10 Contact eleme...

Page 83: ...Reversing starter Item no 900 105 BK25 3 PKZ0 Supply terminal Item no 900 065 B3 0 5 PKZ0 AC busbar for 5 x PKZM0 or PKE Item no 900 129 H B3 PKZ0 Empty closure cover for ro tary current rail block It...

Page 84: ...ent foot with integrated tube 25mm lenght 110 mm Item no 900 349 SG 2372000 LED steady light element 24V AC DC 25mA red for signal pillars modular Item no 900 350 SG 2372010 LED steady light element 2...

Page 85: ...85 8 5821 133E 0500 Encoder Item no 902 102 LED luminaire 2x36W 6500Kelvin Item no 901 200 BCC M415 0000 1A 001 PX0334 050 Plug type connector with ca ble Item no 900 647 BES 517 132 M3 H S4 Sensor in...

Page 86: ...7651 5770 Fax 0049 7651 3770 Email mail schalungsreiniger de Homepage www schalungsreiniger de 8 10 Circuit diagram See annex circuit diagram extra folder 9 Equipment and accessories 9 1 Equipment Non...

Page 87: ...10 1 EC declaration of conformity 87 10 EC declaration of conformity 10 1 EC declaration of conformity See supplement...

Page 88: ......

Page 89: ...ild and in the version marketed by us This declaration loses its validity in case of changes to the machine that are not coordinated with us We hereby declare that the build of SB10B Machine number 52...

Page 90: ...90 10 EC declaration of conformity...

Page 91: ...10 1 EC declaration of conformity 91 11 Annex third party documentation See supplements...

Page 92: ...third party documentation Schwarz GmbH Engineering House address Freiburgerstr 3b D 79822 Titisee Neustadt Phone 49 0 7651 5770 FAX 49 0 7651 3770 Email mail schalungsreiniger de Internet www schalung...

Page 93: ..._ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________...

Page 94: ...___________________________________________________________________ ____________________________________________________________________________ _______________________________________________________...

Page 95: ...12 1 Notes 95...

Page 96: ...96 12 Notes...

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Summary of Contents for SB10B

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Summary of Contents for SB10B

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