SCHUNK TRIBOS SVP-2D Assembly And Operating Manual Download Page 1 | Manualshive

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Translation of the original manual

Assembly and Operating Manual
Clamping device SVP-2D

Polygonal Clamping System

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Summary of Contents for TRIBOS SVP-2D

Page 1: ...Translation of the original manual Assembly and Operating Manual Clamping device SVP 2D Polygonal Clamping System...

Page 2: ...ake alterations for the purpose of technical improvement Document number 0289025 Version 04 00 08 02 2019 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and...

Page 3: ...Transport 9 2 8 Disposal 9 2 9 Fundamental dangers 9 2 9 1 Protection during handling and assembly 9 2 10 Notes on particular risks 10 3 Technical data 12 3 1 Basic data 12 3 2 Position of the type pl...

Page 4: ...ght pressure is applied 31 7 5 Tool shank can yet not be inserted at maximum pressure 31 7 6 Clamping device does not build up pressure 31 7 7 Torque clamping force holding force too low 32 7 8 Concen...

Page 5: ...ns in this manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicabl...

Page 6: ...e schunk com 1 2 Warranty If the product is used as intended the warranty is valid for 24 months from the ex works delivery date under the following conditions Intended use in 1 shift operation Recomm...

Page 7: ...LMG M ID number 0201961 Stacker ID number 0211768 Protective cover for Stacker ID number 9937963 Handheld scanner Handheld scanner for DataMatrix Code 21 Power cord power supply unit DC DC converter...

Page 8: ...udes compliance with all instructions in this manual 2 2 Not intended use It is an not intended use of the clamping device if toolholders were used that are not SCHUNK TRIBOS toolholders 2 3 Construct...

Page 9: ...ransportation and handling Stand clear of suspended loads 2 8 Disposal Handling of disposal The incorrect handling of disposal may impair the product s safety and cause serious injuries as well as con...

Page 10: ...SVP 2D goes up to 800 000 N Incorrect insertion and positioning of the toolholder causes plastically deformation and loss of function of the toolholder Insert the toolholder till the stop into the red...

Page 11: ...perating Manual en 0289025 11 NOTICE Material damage due to false minimum clamping depth A too low minimum clamping depth causes loss of accuracy and torque at the toolholder Observe minimum clamping...

Page 12: ...ection class 40 Interface RS 232 Software version 1 3 Pin1 24VDC Pin2 TXD Pin3 RXD Pin5 GND from software version 1 4 Pin1 5VDC Pin2 TXD Pin3 RXD Pin5 GND Handheld scanner CR6000 Dimensions LxBxH mm 1...

Page 13: ...D Assembly and Operating Manual en 0289025 13 3 2 Position of the type plate 3 2 1 Type plate and safety note Id number type plate Construction date Technical data Name of product and Id number Serial...

Page 14: ...n Support for measuring system Vent screw Intermediate sleeve Rear panel with safety note Power supply mains adapter Interface handheld scanner Pressure release valve Through bores for fastening Type...

Page 15: ...escription 04 00 Clamping device SVP 2D Assembly and Operating Manual en 0289025 15 4 2 Description Clamping device for a safe and quick tool change With the clamping device clamp TRIBOS tools quickly...

Page 16: ...evice In the base plate of the TRIBOS clamping device SVP 2D are four bore holes The SVP 2D has to be fastened to a work bench through the mounting holes using four screws M8 and shims preferably made...

Page 17: ...the caliper gauge In order to reach the cutter of your tool 9 you will need an extension of the caliper gauge side Turn the knurled screw 4 into the bracket 3 Push one bracket over each side of the ca...

Page 18: ...ring 0 onto stop pressure indication Data Matrix Code NOTE Former versions of the toolholder type S haven t been equipped with a locking surface yet To avoid damages at the toolholders caused by wron...

Page 19: ...on insert turn the toolholder which is clamped into the reduction insert to the right clockwise Slide the reduction insert and the toolholder into the clamping device until the stop The position is au...

Page 20: ...ow the software version The display switches into operating mode after approximately 2 seconds The device is operated via the function keys Activate the target pressure using the key P The target pres...

Page 21: ...ed in specifed range Switch on off the display Switch off the display Press and hold the key P for 3 seconds Switch on the display Press key OK 6 2 1 Example for pressure input 280 bar Operation Keyst...

Page 22: ...nsformer must be connected to the RS 232 interface NOTICE The scanner can be damaged if the DC DC converter is used improperly Do only use the DC DC converter for TRIBOS SVP 2D with software version 1...

Page 23: ...RIBOS pressure table 26 To lock scan the lock code with the handheld scanner Now only the toolholder specific DataMatrix Codes can be scanned with the handhold scanner At the manual user interface no...

Page 24: ...ygonal toolholder The tool workpiece can already be clamped into the toolholder if the clamping device s actual unclamping pressure is slightly exceeded It is also possible that the tool can no longer...

Page 25: ...rting them into the TRIBOS toolholder or impair the run out accuracy The same applies if tool shanks fall below no torque the h6 quality or exceed it cannot be inserted For clamping shanks of shape E...

Page 26: ...Operation 26 04 00 Clamping device SVP 2D Assembly and Operating Manual en 0289025 6 5 TRIBOS pressure table Generally the following applies Observe TRIBOS pressure table...

Page 27: ...as of the reduction insert Toolholder not placed on end stop Engage toolholder properly and place on end stop Wrong toolholder reduction insert angle Too much pressure could have been applied to toolh...

Page 28: ...clamping device Shank is too large Shank does not have the required tolerance h6 Use tool shank with tolerance h6 Clamping pressure too low or too high wrong pressure value was entered Toolholder has...

Page 29: ...has not fully engaged with the engaging areas of the reduction insert Engage toolholder properly Reduction insert not inserted up to the stop into intermediate sleeve of the clamping device Insert re...

Page 30: ...punch Clean clamping bore and tool and carry out new clamping procedure Stickers or the like on the clamping area Keep clamping area clean at the outer diameter It must be possible to seat the reduct...

Page 31: ...r to SCHUNK for inspection repair Observe TRIBOS pressure table do not exceed max pressure Shank does not have the required tolerance h6 Tool shank is under dimensioned h6 Use tool shank with toleranc...

Page 32: ...holder to SCHUNK for inspection repair Observe TRIBOS pressure table do not exceed max pressure Shank does not have the required tolerance h6 Tool shank is under dimensioned h6 Use tool shank with tol...

Page 33: ...ck machine spindle for damage and check true running Tool has not been grinded properly Check tool and if necessary replace it Tool shank not fully cylindrical Use fully cylindrical tool shanks Minimu...

Page 34: ...ection Send the clamping device to SCHUNK for inspection repair Screw connection Filter screw Screw connection Oil leakage at TRIBOS pressure body screw connection terminal block Retighten screw conne...

Page 35: ...ce SVP 2D Assembly and Operating Manual en 0289025 35 7 10 Oil leaking out of the clamping device Possible cause Corrective action Oil leakage at pressure body seal Replace seal send the clamping devi...

Page 36: ...pressure can no longer be achieved check the oil level in the container inside the housing To open the housing loosen the 4 screws at the back and remove the back wall The oil level can now be checked...

Page 37: ...ransport For transport use the original SCHUNK packing Transport the clamp ing device only horizontally CAUTION Risk of injury due to unsuitable means of transport The use of unsuitable means of trans...

Page 38: ...Short manual 38 04 00 Clamping device SVP 2D Assembly and Operating Manual en 0289025 10 Short manual...

Page 39: ...cially DIN EN 1005 2 2009 05 Safety of machinery Human physical performance Part 2 Manual handling of machinery and component parts of machinery EN ISO 12100 2010 Safety of machinery General principle...

Page 40: ...40 04 00 Clamping device SVP 2D Assembly and Operating Manual en 0289025...

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