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Basic safety notes

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01.00 | EGI | Assembly and Operating Manual | en | 1396645

2.8 Personal protective equipment

Use of personal protective equipment

Personal protective equipment serves to protect staff against
danger which may interfere with their health or safety at work.
• When working on and with the product, observe the

occupational health and safety regulations and wear the
required personal protective equipment.

• Observe the valid safety and accident prevention regulations.
• Wear protective gloves to guard against sharp edges and

corners or rough surfaces.

• Wear heat-resistant protective gloves when handling hot

surfaces.

• Wear protective gloves and safety goggles when handling

hazardous substances.

• Wear close-fitting protective clothing and also wear long hair in

a hairnet when dealing with moving components.

2.9 Notes on safe operation

Incorrect handling of the personnel

Incorrect handling and assembly may impair the product's safety
and cause serious injuries and considerable material damage.
• Avoid any manner of working that may interfere with the

function and operational safety of the product.

• Use the product as intended.
• Observe the safety notes and assembly instructions.
• Do not expose the product to any corrosive media. This does

not apply to products that are designed for special
environments.

• Eliminate any malfunction immediately.
• Observe the care and maintenance instructions.
• Observe the current safety, accident prevention and

environmental protection regulations regarding the product's
application field.

2.10 Transport

Handling during transport

Incorrect handling during transport may impair the product's
safety and cause serious injuries and considerable material
damage.
• When handling heavy weights, use lifting equipment to lift the

product and transport it by appropriate means.

• Secure the product against falling during transportation and

handling.

• Stand clear of suspended loads.

Summary of Contents for EGI 80

Page 1: ...Translation of Original Operating Manual Assembly and Operating Manual EGI Gripper for small components...

Page 2: ...tions for the purpose of technical improvement Document number 1396645 Version 01 00 17 06 2019 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our famil...

Page 3: ...itions and operating conditions 9 2 6 1 Environmental conditions 9 2 6 2 Insulation resistance and voltage resistance in accordance with EN 60204 1 10 2 7 Personnel qualification 11 2 8 Personal prote...

Page 4: ...l connection 25 5 2 2 Electrical connection 26 5 3 Combining multiple products 31 6 Start up 32 6 1 Preparing commissioning with the web application 32 6 2 Commissioning the product 34 6 3 Operating b...

Page 5: ...or basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents 6 are applicable 1 1 1 Presentation of Warning La...

Page 6: ...applies to the following sizes EGI 80 1 1 6 Variants This operating manual applies to the following variations EGI PROFINET with the current release variant 1 2 Warranty The warranty is 24 months or...

Page 7: ...5 Contents of DVD EGI with PROFINET interface software manual Assembly and Operating Manual GSDML file v1 0 1 4 Accessories The following accessories which must be ordered separately are required for...

Page 8: ...rs from the appropriate use is regarded as misuse This includes in particular Use outside of load limits Use by unauthorized personnel Use in unintended environments Use with gripping parameters e g g...

Page 9: ...that the product and the top jaws are a sufficient size for the application 2 6 Ambient conditions and operating conditions Required ambient conditions and operating conditions Incorrect ambient and...

Page 10: ...rbances Vibration damping or vibration absorbing systems are to be used in such cases The product must also not be used in potentially explosive zones 2 6 2 Insulation resistance and voltage resistanc...

Page 11: ...lated to the product Trained electrician Due to their technical training knowledge and experience trained electricians are able to work on electrical systems recognize and avoid possible dangers and k...

Page 12: ...handling of the personnel Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Avoid any manner of working that may interfere wit...

Page 13: ...per disposal 2 13 Fundamental dangers General Observe safety distances Never deactivate safety devices Before commissioning the product take appropriate protective measures to secure the danger zone D...

Page 14: ...may cause dangerous movements Operating mistakes faulty parameterization during commissioning or software errors may trigger dangerous movements Never rely solely on the response of the monitoring fu...

Page 15: ...ally charged When the electrostatic charge is touched the discharge may trigger a shock reaction leading to injuries The operator must ensure that all components and assembly groups are included in th...

Page 16: ...bjects during operation can lead to serious injury or death Take appropriate protective measures to secure the danger zone WARNING Risk of injury due to unexpected movements If the power supply is swi...

Page 17: ...equipment WARNING Risk of injury from objects falling during energy supply failure Electronic devices are not fail safe In case of an energy supply failure the gripping force decreases As a consequen...

Page 18: ...conditions Noise emission dB A 70 IP rating 20 Ambient temperature C Min Max 5 55 Electrical operating data Nominal voltage VDC 24 10 Max logic current input A 0 25 Max current input power A 1 5 Commu...

Page 19: ...am shows the gripping force range to be reached with a selected finger height The setpoint default for gripping force can be specified The specified gripping force is the force that the gripper applie...

Page 20: ...ription The product is a servo electric 2 finger parallel gripper featuring maintenance of gripping force integrated electronics and communication interface The product is actuated via anPROFINET inte...

Page 21: ...a workpiece gripped maintenance of gripping force is activated and the motor is switched off 4 4 Displays and control elements 4 4 1 LED status display The statuses of the product are displayed via th...

Page 22: ...ame is not known LED lights up red 2x The IP address is not known LED lights up red 3x A configuration fault is present L A1 Connection and commu nication of PROFINET control Green LED off Connection...

Page 23: ...terface 4 5 Types of communication of PROFINET The product supports the PROFINET communication types TCP IP Open Ethernet TCP IP communication without real time requirements RT Real Time IO data excha...

Page 24: ...additional heat e g caused by attachments or by the attached axles Overview Check the evenness of the mounting surface Mechanical connection 25 Screw the product to the machine system Mechanical conn...

Page 25: ...ound the product when swiveling Connect the product to the machine system with screws Use suitable connecting elements adapter plates if necessary Observe the permissible depth of engagement Observe t...

Page 26: ...nt and tightening torque finger to base jaw Designation EGI 80 Thread M4 Minimum depth of engagement mm 6 5 Maximum depth of engagement mm 7 5 Centering sleeve 6 Tightening torque Nm 4 5 5 2 2 Electri...

Page 27: ...supplied via a T coded M12 plug Pin allocation for power supply plug 1 24 V logic 2 GND logic 3 GND power 4 24 V power Communication The PROFINET communication interface is realized via two D coded M...

Page 28: ...t PROFINET 1 Communication cable 2 Power supply cable NOTICE Material damage due to incorrect assembly When connecting the cable do not exceed the maximum tightening torque of 0 8 Nm for the cable Mak...

Page 29: ...EGI Assembly and Operating Manual en 1396645 29 5 2 2 3 Wiring diagram Power supply Logic power supply PWR power supply Shield via connector thread Shield via connector thread PROFINET IN P1 PROFINET...

Page 30: ...htening torque 5 Nm A ground connection with a sufficient cross section must be established between the product and the machine on the customer s premises The ground cable must be mounted on the threa...

Page 31: ...escribes the principle for the communication connection based on the PROFINET variant Combining multiple products 1 PROFINET socket P1 2 Bus cable 3 PROFINET socket P2 When multiple products are combi...

Page 32: ...al product information and errors and saving downloading the GSDML file Starting the web application Prerequisites An IP address was assigned to the product e g by being registered as a component in t...

Page 33: ...s well as identification and status information Any possible faults will be shown in the lower area of the status information that can be opened out 4 If applicable rectify the fault and acknowledge t...

Page 34: ...G lights up green Switch on the power supply LED PWR lights up green Make sure that the product is ready to operate and not reporting any errors LED MS lights up green product status LED NS lights up...

Page 35: ...only perform movements if the product is driven by the higher level control Behavior on canceling the connection between the higher level control and the product On canceling the connection the produc...

Page 36: ...power cable line and cable cross sections high loss of voltage possible with 24 VDC power supply Check power cable for shorts and breakage Sporadic breaks in communication Check bus connection Electri...

Page 37: ...oduct Inspect the product for damage Replace the product if necessary Have all repair work on the product carried out only by SCHUNK Update firmware 8 2 Disassembly and assembling This product must no...

Page 38: ...0 EU Directive of the European Parliament and the Council of February 26 2014 on the harmonization of the laws of the Member States relating to electromagnetic compatibility Applied harmonized standar...

Page 39: ...or small components EGI electric ID number 1328836 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine is to be installed...

Page 40: ...nts 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operati...

Page 41: ...2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Sta...

Page 42: ...rements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing a...

Page 43: ...Notes 01 00 EGI Assembly and Operating Manual en 1396645 43 Notes...

Page 44: ...44 01 00 EGI Assembly and Operating Manual en 1396645...

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