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Schumacher CAT XLS Masami, Instruction Manual

The Schumacher CAT XLS Masami is a high-performance off-road buggy designed by legendary racer Masami Hirosaka. Get the most out of your CAT XLS with the free Instruction Manual available for download at manualshive.com. This comprehensive manual will guide you through every aspect of your buggy for optimal performance.

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TOOLS Cont....

CR538  5 x #11 Blades for No 1 Handle
CR539  5 x #10 Blades for No 1 Handle
CR546  Cordless Rotary Tool Set 9.6V
CR659  Steel Spanner 4.0mm
CR660  Steel Spanner 1/4"
CR637  5 x No11 Scapel Blades for CR240
ED110114  Hex Driver 1.5x60mm
ED110115  Hex Driver 1.5x120mm
ED110120  Hex Driver 2.0x120mmED110124  Hex Driver 2.0x45mm
ED110125  Hex Driver 2.5x120mm
ED110128 Hex Driver 2.5x60mm
ED140135  Phillips Screwdriver 3.5x120mm
ED140140  Phillips Screwdriver 4.0x120mm
ED150155  Nut Driver 5.5x100mm
ED190009  Turnbuckle Wrench 4mm
ED190012  Reamer with Protection Cap for Body - 14mm
ED190033  Body Scissors
ED190034  Body Scissors Curved
H1057 

Loctite Precision Super Glue - 5g

HW010  Circlip Pliers; Internal - Wiha
MP9007  MIP - Hex Driver Wrench 1.5mm
MP9008  MIP - Hex Driver Wrench 2.0mm
MP9009  MIP - Hex Driver Wrench 2.5mm
MP9701  MIP-Nut Driver Wrench - 4.0mm
MP9703  MIP-Nut Driver Wrench - 5.5mm
MR-SUPER GLUE Perfect Super Glue for Rubber Tyres
NR96221  Ultimate Glue
SK-600090-01  Soldering Tip (Pencil)
SK-600090-02  Soldering Tip (Chisel)
U2789 

Schumacher Hex Driver - 1.5mm

U2790 

Schumacher Hex Driver - 2.0mm

U2791 

Schumacher Hex Driver - 2.5mm

U2795 

Schumacher M3 Nut Driver

U2818 

Schumacher Body Reamer

U3107 

SPEED PACK - Solder 2m

U4229 

Steel Spanner - 5.5mm/3.9mm

U7215 

F/G UJ Spanner - CAT XLS

PINIONS

U2309 

20T Steel Pinion - 48 D.P.

U2310 

21T Steel Pinion - 48 D.P.

U2311 

22T Steel Pinion - 48 D.P.

U2312 

23T Steel Pinion - 48 D.P.

U2313 

24T Steel Pinion - 48 D.P.

U2314 

25T Steel Pinion - 48 D.P.

U2315 

26T Steel Pinion - 48 D.P.

U2316 

27T Steel Pinion - 48 D.P.

U2317 

28T Steel Pinion - 48 D.P.

U2318 

29T Steel Pinion - 48 D.P.

U3420 

Pinion; Hard Alloy 48dp - 20T

U3421 

Pinion; Hard Alloy 48dp - 21T

U3422 

Pinion; Hard Alloy 48dp - 22T

U3423 

Pinion; Hard Alloy 48dp - 23T

U3424 

Pinion; Hard Alloy 48dp - 24T

U3425 

Pinion; Hard Alloy 48dp - 25T

U3426 

Pinion; Hard Alloy 48dp - 26T

U3427 

Pinion; Hard Alloy 48dp - 27T

U3428 

Pinion; Hard Alloy 48dp - 28T

U3429 

Pinion; Hard Alloy 48dp - 29T

U3430 

Pinion; Hard Alloy 48dp - 30T

U3431 

Pinion; Hard Alloy 48dp - 31T

U3432 

Pinion; Hard Alloy 48dp - 32T

U3433 

Pinion; Hard Alloy 48dp - 33T

U3434 

Pinion; Hard Alloy 48dp - 34T

U3435   Pinion; Hard Alloy 48dp - 35T

TEAM MERCHANDISE

CR298  CORE RC Hauler Bag
ED199206  EDS Pit Towel 110 x 70cm
G315 

Schumacher Pit Towel

G338 

2 Tone Beanie Knitted Hat

G339L 

Jacket - 3 Layer Softshell; Black - L  44inch

G339M  Jacket - 3 Layer Softshell; Black - M  41inch
G339S  Jacket - 3 Layer Softshell; Black - S - 38inch

TEAM MERCHANDISE Cont...

G339XL  Jacket - 3 Layer Softshell; Black - XL 46inch
G339XS  Jacket - 3 Layer Softshell; Black - XS - 34inch
G339XXL  Jacket - 3 Layer Softshell; Black - XXL 48inch
G339XXXL  Jacket - 3 Layer Softshell; Black - XXXL 50inch
G340 

Schumacher Baseball Cap - Black

G342L 

T - Navy - Large 100% cotton knit mens

G342M  T - Navy - Medium 100% cotton knit mens
G342S  T - Navy - Small 100% cotton knit mens
G342XL  T - Navy - X-Large 100% cotton knit mens
G342XXL  T - Navy - XX-Large 100% cotton knit mens
G342XXXL  T - Navy - XXX-Large 100% cotton knit mens
G342XXXXL  T - Navy - XXXX-Large 100% cotton knit mens
G342XXXXXL  T - Navy - XXXXX-Large 100% cotton knit mens
G343L  Sweat-Navy-Large 80% cotton,20% polyester knit men
G343M  Sweat-Navy-Med, 80% cotton,20% polyester knit men
G343S  Sweat-Navy-Small,80% cotton,20% polyester knit men
G343XL  Sweat-Navy-XL, 80% cotton,20% polyester knit men
G344L  Polo - Navy - Large, 100% cotton knit mens
G344M  Polo - Navy - Med, 100% cotton knit mens
G344S  Polo - Navy - Small, 100% cotton knit mens
G344XL  Polo - Navy - X-Large, 100% cotton knit mens
G344XXL  Polo - Navy - XX-Large, 100% cotton knit mens
G344XXXL  Polo - Navy - XXX-Large, 100% cotton knit mens
G344XXXXL  Polo - Navy - XXXX-Large, 100% cotton knit mens
G344XXXXXL  Polo - Navy - XXXXX-Large, 100% cotton knit mens
G345L 

Schumacher Retro Tee - Large

G345M  Schumacher Retro Tee - Medium
G345S  Schumacher Retro Tee - Small
G345XL  Schumacher Retro Tee - X-Large
G345XXL  Schumacher Retro Tee - XX-Large
G345XXXL  Schumacher Retro Tee- XXX-Large
G345XXXXL  Schumacher Retro Tee- XXXX-Large
G355  Schumacher Hauler Bag

ELECTRONICS

CR162  CORE RC Sensor Checking Widget
CR195  Portable Emergency 60W Soldering Iron 
CR249  Futaba Servo Wires Black
CR250  JR Servo Wires Black

SERVOS

CR495  CORE RC - 9009LP Low Profile Servo 8Kg .09 Sec
CR496  CORE RC - 9008TG Digital Servo 9Kg .08 Sec
CR497  CORE RC - 1012TG Digital Servo 10Kg .12 Sec
HSDR420  Servo (Speed) 1/10 .07s  6.2kg
HSDS1000  Servo (Speed) - 1/10 .08s 10.2kg
HSDS400  Servo (Speed) 1/10 .09s 7.2kg
HSDS700  Servo (Speed) 1/10 .08s 9.9kg 
HSDT450  Servo (Torque) 1/10 .11s  7.9kg
HSDT750  Servo (Torque) 1/10 HV .12s  13.8kg
KO30049 Servo - PDS-2501ICS - .12 - 7.4Kg
KO30050 Servo - PDS-2502ICS - .15 - 8.3Kg
KO30051 Servo - PDS-2511ICS - .13 - 9.6Kg
KO30052 Servo - PDS-2512ICS - .16 - 10.8Kg
KO30059 Servo - PDS-2531ICS Yellow - .13 - 9.5Kg
KO30106 Servo - RSx2 Response HC - .07 - 14.5Kg
KO30120 RSx-One  10  Type-S
KO30123  RSx3-Response Servo
KO30125  RSx3 One 10 Response Servo - Low profile
KO30201 Servo - BSx2 Response HC - .09 - 15.4Kg
KO30207 Servo - BSx2-one 10 Grasper
SA107A53471A 

SDX-801 Low Profile Digital Servo

SA107A54061A 

ERS-971 Low Profile HS Digital WP Servo

SA107A54071A 

ERS-961 High Speed Ti Gear WP Servo

SA107A54081A 

ERS-962 Hi Torque St Gear WP Servo

SA107A54371A 

SRG-LS Servo

SA107A54381A 

SRG-BX Servo

SA107A54383A 

SRG-BS Servo

SA107A54385A 

SRG-BX - Type R - Servo

SA107A54401A 

Low Profile Servo - HVS-702

Spares List 3

PAGE 30

Summary of Contents for CAT XLS Masami

Page 1: ...S1422 ISS1 71 73 Tenter Road Moulton Park Northampton NN3 6AX U K Instruction Manual...

Page 2: ...before use Disconnect and remove the battery from the car when not in use Always store and charge LiPo batteries in a fireproof container DO NOT put fingers or any objects inside rotating or moving p...

Page 3: ...and loosen these screws to open and close the battery clamps Battery not included M3 x 12 x 1 M3 x 20 x 2 M3 Nut Steel x 2 Traditional stick pack option INCLUDED IN KIT See also STEP 3 STEP 1 PAGE 2...

Page 4: ...8 00mm Battery not included Shorty LiPo option INCLUDED IN KIT See also STEP 2 M4 x 20 x 2 M3 x 8 x 2 M3 x 8 x 4 STEP 3 PAGE 3...

Page 5: ...Cut out the undertray as shown before assembly No4 x 3 8 x 7 Assemble belt as shown STEP 4 PAGE 4...

Page 6: ...Set the eccentric as shown for now No2 x 3 16 x 8 STEP 5 PAGE 5...

Page 7: ...ashers are fully degreased before applying super glue Two part epoxy may also be used L H washer carrier R H washer carrier L H washer carrier 1 8 x1 4 x 1 3 00 x 9 Super glue the fences onto the pull...

Page 8: ...T Tighten nut to flatten the disk spring then undo 1 4 turn IMPORTANT Ensure the washer is fully degreased before applying super glue Two part epoxy may also be used 8 x 16 x 5 x 1 3 00 x 8 IMPORTANT...

Page 9: ...d as shown IMPORTANT INTEGRATOR SETTING Tighten screw to flatten the disk springs then undo 1 4 turn IMPORTANT The sequence of drawings below shows the assembly procedure of all universal joints drive...

Page 10: ...place an allen key into the screw head slot and turn the output on the opposite side No4 x 3 8 x 2 Assemble belts as shown Assemble the right hand rear belt first then the Integrator and then the left...

Page 11: ...Set the eccentric as shown for now No2 x 3 16 x 8 STEP 12 PAGE 10...

Page 12: ...34 00 mm No4 x 3 8 x 4 Optional 3 00 hole for checking the front belt tension Cut out the belt cover as shown before assembly STEP 13 PAGE 11...

Page 13: ...Solder the anti roll bar to the roll bar balls as shown IMPORTANT The roll bar must go under the belt x 2 No4 x 1 4 STEP 14 PAGE 12 STEP 15...

Page 14: ...he washer is fully degreased before applying super glue Two part epoxy may also be used Super Glue H1057 IMPORTANT Ensure the disc springs are assembled as shown IMPORTANT FRONT DIFF SETTING Tighten s...

Page 15: ...A IMPORTANT To adjust the front differential when assembled place an allen key into the screw head slot and turn the output on the opposite side IMPORTANT Bend the chassis and topdeck to allow the tr...

Page 16: ...M3 x 40 x 4 M3 Washer x 4 M3 Nyloc Steel x 4 IMPORTANT Leave loose for now STEP 19 PAGE 15 A...

Page 17: ...ront Belt Check the front belt tension by pushing on the belt with an allen key Front Belt Adjustment Pull the front transmission housing forwards to tighten the front belt tension Push it backwards t...

Page 18: ...No4 x 3 8 x 8 IMPORTANT Note which way the block fits STEP 20 PAGE 17...

Page 19: ...MPORTANT Pivot block orientation Sharp corner towards car IMPORTANT Pivot block orientation Sharp corner away from car IMPORTANT The pivot pin is a very tight fit in the pivot blocks NOTE Remove tempo...

Page 20: ...ANT Pivot block orientation Sharp corner away from car No4 x 3 4 x 2 IMPORTANT The pivot pin is a very tight fit in the pivot blocks IMPORTANT The pivot pin is a tight fit in the suspension mounts NOT...

Page 21: ...pivot pin is a tight fit in the suspension mounts Crashback O rings NOTE Bumper cut away for illustration purposes only Note Crashback action Note O rings must be stretched to fit over the crashback h...

Page 22: ...x 2 O ring 3 x 1 8 WISHBONE A WISHBONE B No4 x 3 8 x 2 x 2 O ring 3 x 1 8 IMPORTANT The pivot pin is a tight fit in the pivot block IMPORTANT The pivot pin is a tight fit in the pivot block STEP 27 PA...

Page 23: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 Pivot Ball x 3 M3 x 10 x 3 8 x 16 x 5 x 2 WISHBONE B CR520 CR520 CR520 STEP 29 PAGE 22 Rear left hub assembly...

Page 24: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 8 x 16 x 5 x 2 M3 x 10 x 3 Pivot Ball x 3 WISHBONE A CR520 CR520 CR520 STEP 30 PAGE 23 Rear right hub assembly...

Page 25: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 Pivot Ball x 3 M3 x 10 x 3 8 x 16 x 5 x 2 WISHBONE B CR520 CR520 CR520 STEP 31 PAGE 24 Front left hub assembly...

Page 26: ...MPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 WISHBONE A M3 x 10 x 3 Pivot Ball x 3 8 x 16 x 5 x 2 CR520 CR520 CR520 STEP 32 PAGE 25 Front right hub assembly...

Page 27: ...ot pin is a very tight fit in the Suspension Mount No2 x 1 2 x 2 IMPORTANT Gently tighten the screws until the screw head touches the wishbone IMPORTANT The pivot pin is a very tight fit in the Suspen...

Page 28: ...t pin is a very tight fit in the Suspension Mount No2 x 1 2 x 2 IMPORTANT Gently tighten the screws until the screw head touches the wishbone IMPORTANT The pivot pin is a very tight fit in the Suspens...

Page 29: ...nt Shock Body pr CAT XLS U7147 Shock Cap pr CAT XLS U7148 Rear Shock Shaft pr CAT XLS SHOCK ABSORBERS Cont U7149 Front Shock Shaft pr CAT XLS U7171 Shock Bush Internal pr CAT XLS U7172 Shock Rebuild K...

Page 30: ...licone Shock Oil 15w G020 Pure Silicone Shock Oil 20w G025 Pure Silicone Shock Oil 25w MR33 OB MR33 New Oil Bag TOOLS AM110114 Allen Wrench 1 5x45mm AM110115 Allen Wrench 1 5x120mm AM110120 Hex Driver...

Page 31: ...hell Black XS 34inch G339XXL Jacket 3 Layer Softshell Black XXL 48inch G339XXXL Jacket 3 Layer Softshell Black XXXL 50inch G340 Schumacher Baseball Cap Black G342L T Navy Large 100 cotton knit mens G3...

Page 32: ...138175V3 Speed Passion V3 0 Comp BL Motor 17 5T SP138215V3 Speed Passion V3 0 Comp BL Motor 21 5T TPM 540A215 Thunder Power 21 5T Stock Spec 540 BL Motor BRUSHLESS ACCESSORIES CR133 Core Sensor Lead 8...

Page 33: ...gger Low Profile Yellow pr U6771 Cut Stagger Low Profile Green pr U6775 Cut Stagger Low Profile Silver pr U6776 Cut Stagger Low Profile Blue pr U6777 Mini Pin Silver Front 2 2 pr U6779 Mini Pin Silver...

Page 34: ...ANT Note which way round the circlip fits Rounded edge in first Do not over squeeze it IMPORTANT Ensure the circlip is properly located in the groove Red O Ring 3 x 1 85 x 2 OIL SHOCK Make two shocks...

Page 35: ...n slowly and let the air bubbles rise to the top of the shock body before you continue SHOCK OIL 550 cSt Push the piston rod fully into the shock Place the diaphragm onto the top of the shock displaci...

Page 36: ...Note which way round the circlip fits Rounded edge in first Do not over squeeze it IMPORTANT Ensure the circlip is properly located in the groove Red O Ring 3 x 1 85 x 2 OIL SHOCK Make two shocks the...

Page 37: ...n slowly and let the air bubbles rise to the top of the shock body before you continue SHOCK OIL 400 cSt Push the piston rod fully into the shock Place the diaphragm onto the top of the shock displaci...

Page 38: ...sher 1 60 mm x 4 Shock Bush x 4 IMPORTANT Tighten all shock mounting screws and nuts to just remove clearance then undo them all 1 2 a turn This is to ensure the fixings do not affect the suspension m...

Page 39: ...threadlock Use only a very small amount on the nut it must not get on the pivots The steering must move freely when the assembly is complete IMPORTANT Be careful when using threadlock Use only a very...

Page 40: ...easier adjustment on the car Greasing the threads will make adjusting easier 38 00mm 24 00mm NOTE Make two identical length REAR TRACK RODS These will be adjusted after the car is fully assembled LH T...

Page 41: ...Track Rod Front Track Rod B IMPORTANT Use the same assembly procedure for the turnbuckles as shown on page 39 STEP 45 A Pivot Ball x 2 M3 x 12 x 2 NOTE Bumper cut away for illustration purposes only...

Page 42: ...e This way up IMPORTANT Drill or ream two holes diameter 4 00mm IMPORTANT Note which way the block fits Black O Ring x 4 White Washer 0 80 mm x 2 M3 x 6 x 2 Cut out the Wing as shown before assembly S...

Page 43: ...Stud Ultra Short x 1 M3 x 10 x 1 M3 Washer x 3 M3 Nut Steel x 1 Ball Stud Ultra Short x 1 IMPORTANT Use the same assembly procedure for the turnbuckles as shown on page 39 STEP 45 A 11 00m m No4 x 3...

Page 44: ...the screws Motor NOT included Pinion NOT included Transponder NOT included Speed Controller NOT included Capacitors NOT included Receiver NOT included M3 Washer x 2 M3 x 6 x 2 20 21 22 23 24 25 26 27...

Page 45: ...ether IMPORTANT Drill or ream a hole for the aerial post in the body Cut out the body and gear cover as shown before assembly Velcro Pad x 2 NOTE The kit contains an optional gear cover The bodyshell...

Page 46: ...push the parts together firmly Small grooved washer Big grooved washer Small grooved washer Big grooved washer Disc springs IMPORTANT Ensure the disc springs are assembled as shown IMPORTANT REAR DIFF...

Page 47: ...t glue on the pulley teeth or the diameters where the bearings fit 8 x 16 x 5 x 2 Black O ring No4 x 3 8 U7239 U7239 U7244 OPTIONAL U7245 Alloy Eccentrics Super Glue H1057 U7241 U7242 U7242 No4 x 1 2...

Page 48: ...3869 U3364 U3364 U3869 U3136 U4124 PRO TRANSMISSION GEAR CHART IMPORTANT SLIPPER CLUTCH SETTING On most tracks it is best to start with the slipper on a tight setting and gradually loosen the spring t...

Page 49: ...embly procedure for the turnbuckles as shown on page 39 STEP 45 A Pivot Ball x 2 M3 x 12 x 2 M3 x 4 x 2 No4 x 1 2 x 2 Black Washer 1 60 mm x 2 6 00mm IMPORTANT Carefully adjust the grub screws to elim...

Page 50: ...ir U6804 Yellow Compound pair U6805 Silver Compound pair U6557 Yellow Compound pair U6517 Blue Compound pair U6515 Green Compound pair U6762 Silver Compound pair 4WD Mini Spike 2 U6595 Yellow Compound...

Page 51: ...Yellow U6550 Green U6549 Blue U6761 Silver 2WD Slim Low Profile Cut Stagger U6770 Yellow U6771 Green U6775 Silver U6776 Blue 2WD Slim Cut Stagger Tarmac Carpet Dry Astro Dry Grass Wet Grass Wet Astro...

Page 52: ...Schumacher Team Baseball Cap Schumacher Team POLO Navy blue G344S Small G344M Medium G344L Large G344XL X Large G344XXL XX Large G344XXXL XXX Large G344XXXXL XXXX Large G344XXXXXL XXXXX Large Schumac...

Page 53: ...y Eccentric pr U7268 C F Servo Spacer and C T R U7243 Alloy Washer Carrier U7239 Pro Layshaft U7237 Pro front Diff Pulley Fences U7238 Pro Rear Diff Pulley Fences U7265 C F Rear Shock Mount U7263 C F...

Page 54: ...l Rear Insert Front Tyre Front Wheel Front Insert Vented Drilled Wheel Yes No Wheels Tyres Kit Standard Pro Trans Transmission Type Motor Rotor Diameter mm Timing Deg Spur Pinion Motor Gearing Rear Sh...

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