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BATTERIES Cont....

CR288  Silicone Wire Black 16 AWG - 1Mtr
CR293  CORE RC-4000mAHr 7.4v 30/60C 2S LiPo
CR294  CORE RC-4000mAHr 7.4V 30/60C 2S Shorty Lipo
EP1500S EP Stick Pack - SC1500mAh - 7.2V NiMh
EP2000S EP Stick Pack - SC2000mAh - 7.2V NiMh
EP3000S EP Stick Pack - SC3000mAh - 7.2V NiMh
EP4000S EP Stick Pack - SC4000mAh - 7.2V NiMh
EP5000S EP Stick Pack - SC5000mAh - 7.2V NiMh
G719  GP Alkaline AA Pencell; Card 8 + 4
H1046  T Connector; Red 2 Way - Male and Female
H1047  T Connector; Black 2 Way - Male and Female
H1048  T Connector; Red Sockets - pk4
H1049  T Connector; Black Sockets - pk4
IPBG2S4000V4 

Intellect-Lipo 4000mAh 40C 2S Shorty 

IPBG2S4200HVR  LiHV Battery Shorty 4200mAh-50C-7.6V 5mm
IPBG2S5000HV2  LiHV Shorty Battery 5000mAh-120C-7.6V 5mm
IPBG2S5000SV1  Intellect-Lipo 5000mAh 100C 2S Shorty SHV
IPBG2S6000HV2  LiHV Shorty Battery 6000mAh-120C-7.6V 5mm
MR-SB  MR33 Lipo Bag
NR999529  Lipo 4500 1/10 X-treme Shorty P5 - 7.4V
NR999530  Lipo 4500 1/10 X-treme-Shorty Stk Spec P5-7.4V
NR999531  Lipo 3000 1/10 X-treme Shorty LCG P5-7.4V
SK-500007-01  SKY RC Lipo Pal
TPLSBS  Thunder Power Lipo Charge Bag Small 7 x 8" x 5"

GENERAL ACCESSORIES

CR043 

CORE RC -  Silver X-Weights 16pcs

CR058 

CORE RC -  Black X-Weights 16pcs

CR197 

CORE RC - Glass Setup Board

CR297 

CORE RC  -  Neoprene Bag

CR548 

CORE RC - Tool Bag

CR549 

CORE RC - Oil Bag

G353 

Schumacher Glass Setup Board

G354 

Schumacher  -  Neoprene Bag

J003 

Contact RC - Glass Setup Board

J004 

Contact RC -  Neoprene Bag

MR-CSOFFROAD  MR33 Car Stand Off Road
U4831 

Aerial Tube Cap - Black - 6pk

1-10 BUGGY OFF ROAD TYRES

T650 

Full Spike - Rear Tyres - Yellow CAT (pr)"

T652 

Full Spike - Front Tyres - Yellow CAT (pr)

T654 

2WD Slim 2 Row Stud - Front - Yellow  pr

T692 

Block - Rear Tyres - Blue - CAT (pr)

T693 

Block - Front Tyres - Blue - CAT (pr)

U6515 

Mini Spike 2; Front Tyres - Green - 2.2 (pr)

U6516 

Mini Spike 2; Rear Tyres - Green - 2.2 (pr)

U6517 

Mini Spike 2; Front Tyres - Blue - 2.2 (pr)

U6518 

Mini Spike 2; Rear Tyres - Blue - 2.2 (pr)

U6549 

Mini Spike 2; Blue - Slim (pr)

U6550 

Mini Spike 2; Green - Slim (pr)

U6557 

Mini Spike 2; Front Tyres - Yellow (pr)

U6558 

Mini Spike 2; Rear Tyres - Yellow (pr)

U6581 

Mini Spike 2; standard -Yellow - Slim (pr)

U6592 

Stagger Rib - Yellow - Slim 

U6595 

Full Spike - Front Tyres- Yellow - 2.2 (pr)

U6596 

Full Spike - Rear Tyres- Yellow - 2.2 (pr)

U6601 

Mini Pin - Blue - Front - 2.2 (pr)

U6607 

Mini Pin - Yellow - Front - 2.2 (pr)

U6608 

Mini Pin - Yellow - Rear - 2.2 (pr)

U6609 

Mini Pin - Yellow - Slim (pr)

U6759 

Cut Stagger - Yellow - Slim (pr)

U6761 

Mini Spike 2; Silver - Slim (pr)

U6762 

Mini Spike 2; Front Tyres - Silver (pr)

U6763 

Mini Spike 2; Rear Tyres - Silver (pr)

U6765 

Cut Stagger Green - Slim  (pr)

U6770 

Cut Stagger - Low Profile - Yellow (pr)

U6771 

Cut Stagger - Low Profile - Green (pr)

U6775 

Cut Stagger - Low Profile - Silver (pr)

U6776 

Cut Stagger - Low Profile - Blue  (pr)

U6777 

Mini Pin - Silver - Front - 2.2  (pr)

U6779 

Mini Pin - Silver - Slim (pr)

U6786 

Block - Rear Tyres - Yellow - CAT  pr

U6787 

Block - Front Tyres - Yellow - CAT  pr

U6797 

Stud 2 Row Front - Yellow (pr)

1-10 BUGGY OFF ROAD TYRES Cont....

U6803 

Mini Pin 2 Rear- 1/10 - Blue - (pr)

U6804 

Mini Pin 2 Rear - 1/10 - Yellow - (pr)

U6805 

Mini Pin 2 Rear - 1/10 - Silver - (pr)

U6810 

Wide Stagger Rib - 1/10 - Yellow (pr)

U6811 

Wide Stagger Rib - 1/10 - Silver (pr)

U6817 

Mini Pin 1 - Rear - 1/10 - Yellow-pr

U6819 

Mini Pin 1 - Rear - 1/10 - Blue - pr

U6820 

Mini Pin 1 - Rear - 1/10 - Silver - pr

U6821 

Mini Pin 2 - Front - 1/10 - Yellow  pr

U6824 

Mini Dart 1/10 - Front - 2WD - Yellow (pr)

U6825 

Mini Dart 1/10 - Front - 4WD - Yellow (pr)

U6826 

Mini Dart 1/10 - Rear - Yellow (pr)

U6827 

Mini Dart 1/10 - Front - 2WD - Blue (pr)

U6828 

Mini Dart 1/10 - Front - 4WD - Blue (pr)

U6829 

Mini Dart 1/10 - Rear - Blue (pr)

U6830 

Mini Dart 1/10 - Front - 2WD - Silver (pr)

U6831 

Mini Dart 1/10 - Front - 4WD - Silver (pr)

U6832 

Mini Dart 1/10 - Rear - Silver (pr)

1-10 BUGGY WHEELS AND INSERTS

U6652 

Foam Tyre Insert; Hard - Front - CAT (pr)

U6653 

Foam Tyre Insert; Hard - Rear - CAT (pr)

U6667 

Foam Tyre Insert; Hard - Slim 2WD (pr)

U6668 

Foam Tyre Inserts; Soft - Ultra Wide (pr)

U6669 

Foam Tyre Inserts; Hard - Ultra Wide (pr)

U6733 

Foam Tyre Insert; Med - Front - CAT (pr)

U6734 

Foam Tyre Insert; Med - Rear - CAT (pr)

U6738 

Foam Tyre Insert; Med - Slim 2WD (pr)

U6746 

Tubby Insert; Med Front - CAT (pr)

U6747 

Tubby Insert; Med Rear - CAT (pr)

U7181 

Rear Wheel Black (pr) - CAT XLS

U7182 

Front Wheel Black (pr) - CAT XLS

U7246 

Chrome Front Wheel (pr) - CAT XLS

U7247 

Chrome Rear Wheel (pr) - CAT XLS

U7289 

Rear Wheel White (pr) - CAT XLS 

U7290 

Front Wheel White (pr) - CAT XLS 

PAINT

CR600 

Aerosol Paint - White Knight

CR601 

Aerosol Paint - Yellow Taxi

CR602 

Aerosol Paint - Fire Red

CR603 

Aerosol Paint - French Blue

CR604 

Aerosol Paint - Petrol Blue

CR605 

Aerosol Paint - Racing Green

CR606 

Aerosol Paint - Jet Black

CR607 

Aerosol Paint - Lime Green

CR608 

Aerosol Paint - Tangerine

CR609 

Aerosol Paint - Hot Pink

CR610 

Aerosol Paint - Berry Purple

CR611 

Aerosol Paint - Neon Yellow

CR612 

Aerosol Paint - Neon Orange

CR613 

Aerosol Paint - Neon Red

CR614 

Aerosol Paint - Neon Green

CR615 

Aerosol Paint - Neon Fire

CR616 

Aerosol Paint - Neon Carrot

CR617 

Aerosol Paint - Neon Pink

CR618 

Aerosol Paint - Neon Blue

CR619 

Aerosol Paint - Metallic Blue

CR620 

Aerosol Paint - Metallic Graphite

CR621 

Aerosol Paint - Metallic Silver

CR622 

Aerosol Paint - Metallic Purple

CR623 

Aerosol Paint - Metallic Green

CR624 

Aerosol Paint - Metallic Red

CR625 

Aerosol Paint - Metallic White

CR626 

Aerosol Paint - Clear Sparkle

CR627 

Aerosol Paint - True Chrome

CR628 

Aerosol Paint - Clear Backing

CR629 

Aerosol Paint - Window Tint

CR631 

Aerosol Paint - Spearmint

Spares List 5

PAGE 32

Summary of Contents for CAT XLS Masami

Page 1: ...S1422 ISS1 71 73 Tenter Road Moulton Park Northampton NN3 6AX U K Instruction Manual...

Page 2: ...before use Disconnect and remove the battery from the car when not in use Always store and charge LiPo batteries in a fireproof container DO NOT put fingers or any objects inside rotating or moving p...

Page 3: ...and loosen these screws to open and close the battery clamps Battery not included M3 x 12 x 1 M3 x 20 x 2 M3 Nut Steel x 2 Traditional stick pack option INCLUDED IN KIT See also STEP 3 STEP 1 PAGE 2...

Page 4: ...8 00mm Battery not included Shorty LiPo option INCLUDED IN KIT See also STEP 2 M4 x 20 x 2 M3 x 8 x 2 M3 x 8 x 4 STEP 3 PAGE 3...

Page 5: ...Cut out the undertray as shown before assembly No4 x 3 8 x 7 Assemble belt as shown STEP 4 PAGE 4...

Page 6: ...Set the eccentric as shown for now No2 x 3 16 x 8 STEP 5 PAGE 5...

Page 7: ...ashers are fully degreased before applying super glue Two part epoxy may also be used L H washer carrier R H washer carrier L H washer carrier 1 8 x1 4 x 1 3 00 x 9 Super glue the fences onto the pull...

Page 8: ...T Tighten nut to flatten the disk spring then undo 1 4 turn IMPORTANT Ensure the washer is fully degreased before applying super glue Two part epoxy may also be used 8 x 16 x 5 x 1 3 00 x 8 IMPORTANT...

Page 9: ...d as shown IMPORTANT INTEGRATOR SETTING Tighten screw to flatten the disk springs then undo 1 4 turn IMPORTANT The sequence of drawings below shows the assembly procedure of all universal joints drive...

Page 10: ...place an allen key into the screw head slot and turn the output on the opposite side No4 x 3 8 x 2 Assemble belts as shown Assemble the right hand rear belt first then the Integrator and then the left...

Page 11: ...Set the eccentric as shown for now No2 x 3 16 x 8 STEP 12 PAGE 10...

Page 12: ...34 00 mm No4 x 3 8 x 4 Optional 3 00 hole for checking the front belt tension Cut out the belt cover as shown before assembly STEP 13 PAGE 11...

Page 13: ...Solder the anti roll bar to the roll bar balls as shown IMPORTANT The roll bar must go under the belt x 2 No4 x 1 4 STEP 14 PAGE 12 STEP 15...

Page 14: ...he washer is fully degreased before applying super glue Two part epoxy may also be used Super Glue H1057 IMPORTANT Ensure the disc springs are assembled as shown IMPORTANT FRONT DIFF SETTING Tighten s...

Page 15: ...A IMPORTANT To adjust the front differential when assembled place an allen key into the screw head slot and turn the output on the opposite side IMPORTANT Bend the chassis and topdeck to allow the tr...

Page 16: ...M3 x 40 x 4 M3 Washer x 4 M3 Nyloc Steel x 4 IMPORTANT Leave loose for now STEP 19 PAGE 15 A...

Page 17: ...ront Belt Check the front belt tension by pushing on the belt with an allen key Front Belt Adjustment Pull the front transmission housing forwards to tighten the front belt tension Push it backwards t...

Page 18: ...No4 x 3 8 x 8 IMPORTANT Note which way the block fits STEP 20 PAGE 17...

Page 19: ...MPORTANT Pivot block orientation Sharp corner towards car IMPORTANT Pivot block orientation Sharp corner away from car IMPORTANT The pivot pin is a very tight fit in the pivot blocks NOTE Remove tempo...

Page 20: ...ANT Pivot block orientation Sharp corner away from car No4 x 3 4 x 2 IMPORTANT The pivot pin is a very tight fit in the pivot blocks IMPORTANT The pivot pin is a tight fit in the suspension mounts NOT...

Page 21: ...pivot pin is a tight fit in the suspension mounts Crashback O rings NOTE Bumper cut away for illustration purposes only Note Crashback action Note O rings must be stretched to fit over the crashback h...

Page 22: ...x 2 O ring 3 x 1 8 WISHBONE A WISHBONE B No4 x 3 8 x 2 x 2 O ring 3 x 1 8 IMPORTANT The pivot pin is a tight fit in the pivot block IMPORTANT The pivot pin is a tight fit in the pivot block STEP 27 PA...

Page 23: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 Pivot Ball x 3 M3 x 10 x 3 8 x 16 x 5 x 2 WISHBONE B CR520 CR520 CR520 STEP 29 PAGE 22 Rear left hub assembly...

Page 24: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 8 x 16 x 5 x 2 M3 x 10 x 3 Pivot Ball x 3 WISHBONE A CR520 CR520 CR520 STEP 30 PAGE 23 Rear right hub assembly...

Page 25: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 Pivot Ball x 3 M3 x 10 x 3 8 x 16 x 5 x 2 WISHBONE B CR520 CR520 CR520 STEP 31 PAGE 24 Front left hub assembly...

Page 26: ...MPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 WISHBONE A M3 x 10 x 3 Pivot Ball x 3 8 x 16 x 5 x 2 CR520 CR520 CR520 STEP 32 PAGE 25 Front right hub assembly...

Page 27: ...ot pin is a very tight fit in the Suspension Mount No2 x 1 2 x 2 IMPORTANT Gently tighten the screws until the screw head touches the wishbone IMPORTANT The pivot pin is a very tight fit in the Suspen...

Page 28: ...t pin is a very tight fit in the Suspension Mount No2 x 1 2 x 2 IMPORTANT Gently tighten the screws until the screw head touches the wishbone IMPORTANT The pivot pin is a very tight fit in the Suspens...

Page 29: ...nt Shock Body pr CAT XLS U7147 Shock Cap pr CAT XLS U7148 Rear Shock Shaft pr CAT XLS SHOCK ABSORBERS Cont U7149 Front Shock Shaft pr CAT XLS U7171 Shock Bush Internal pr CAT XLS U7172 Shock Rebuild K...

Page 30: ...licone Shock Oil 15w G020 Pure Silicone Shock Oil 20w G025 Pure Silicone Shock Oil 25w MR33 OB MR33 New Oil Bag TOOLS AM110114 Allen Wrench 1 5x45mm AM110115 Allen Wrench 1 5x120mm AM110120 Hex Driver...

Page 31: ...hell Black XS 34inch G339XXL Jacket 3 Layer Softshell Black XXL 48inch G339XXXL Jacket 3 Layer Softshell Black XXXL 50inch G340 Schumacher Baseball Cap Black G342L T Navy Large 100 cotton knit mens G3...

Page 32: ...138175V3 Speed Passion V3 0 Comp BL Motor 17 5T SP138215V3 Speed Passion V3 0 Comp BL Motor 21 5T TPM 540A215 Thunder Power 21 5T Stock Spec 540 BL Motor BRUSHLESS ACCESSORIES CR133 Core Sensor Lead 8...

Page 33: ...gger Low Profile Yellow pr U6771 Cut Stagger Low Profile Green pr U6775 Cut Stagger Low Profile Silver pr U6776 Cut Stagger Low Profile Blue pr U6777 Mini Pin Silver Front 2 2 pr U6779 Mini Pin Silver...

Page 34: ...ANT Note which way round the circlip fits Rounded edge in first Do not over squeeze it IMPORTANT Ensure the circlip is properly located in the groove Red O Ring 3 x 1 85 x 2 OIL SHOCK Make two shocks...

Page 35: ...n slowly and let the air bubbles rise to the top of the shock body before you continue SHOCK OIL 550 cSt Push the piston rod fully into the shock Place the diaphragm onto the top of the shock displaci...

Page 36: ...Note which way round the circlip fits Rounded edge in first Do not over squeeze it IMPORTANT Ensure the circlip is properly located in the groove Red O Ring 3 x 1 85 x 2 OIL SHOCK Make two shocks the...

Page 37: ...n slowly and let the air bubbles rise to the top of the shock body before you continue SHOCK OIL 400 cSt Push the piston rod fully into the shock Place the diaphragm onto the top of the shock displaci...

Page 38: ...sher 1 60 mm x 4 Shock Bush x 4 IMPORTANT Tighten all shock mounting screws and nuts to just remove clearance then undo them all 1 2 a turn This is to ensure the fixings do not affect the suspension m...

Page 39: ...threadlock Use only a very small amount on the nut it must not get on the pivots The steering must move freely when the assembly is complete IMPORTANT Be careful when using threadlock Use only a very...

Page 40: ...easier adjustment on the car Greasing the threads will make adjusting easier 38 00mm 24 00mm NOTE Make two identical length REAR TRACK RODS These will be adjusted after the car is fully assembled LH T...

Page 41: ...Track Rod Front Track Rod B IMPORTANT Use the same assembly procedure for the turnbuckles as shown on page 39 STEP 45 A Pivot Ball x 2 M3 x 12 x 2 NOTE Bumper cut away for illustration purposes only...

Page 42: ...e This way up IMPORTANT Drill or ream two holes diameter 4 00mm IMPORTANT Note which way the block fits Black O Ring x 4 White Washer 0 80 mm x 2 M3 x 6 x 2 Cut out the Wing as shown before assembly S...

Page 43: ...Stud Ultra Short x 1 M3 x 10 x 1 M3 Washer x 3 M3 Nut Steel x 1 Ball Stud Ultra Short x 1 IMPORTANT Use the same assembly procedure for the turnbuckles as shown on page 39 STEP 45 A 11 00m m No4 x 3...

Page 44: ...the screws Motor NOT included Pinion NOT included Transponder NOT included Speed Controller NOT included Capacitors NOT included Receiver NOT included M3 Washer x 2 M3 x 6 x 2 20 21 22 23 24 25 26 27...

Page 45: ...ether IMPORTANT Drill or ream a hole for the aerial post in the body Cut out the body and gear cover as shown before assembly Velcro Pad x 2 NOTE The kit contains an optional gear cover The bodyshell...

Page 46: ...push the parts together firmly Small grooved washer Big grooved washer Small grooved washer Big grooved washer Disc springs IMPORTANT Ensure the disc springs are assembled as shown IMPORTANT REAR DIFF...

Page 47: ...t glue on the pulley teeth or the diameters where the bearings fit 8 x 16 x 5 x 2 Black O ring No4 x 3 8 U7239 U7239 U7244 OPTIONAL U7245 Alloy Eccentrics Super Glue H1057 U7241 U7242 U7242 No4 x 1 2...

Page 48: ...3869 U3364 U3364 U3869 U3136 U4124 PRO TRANSMISSION GEAR CHART IMPORTANT SLIPPER CLUTCH SETTING On most tracks it is best to start with the slipper on a tight setting and gradually loosen the spring t...

Page 49: ...embly procedure for the turnbuckles as shown on page 39 STEP 45 A Pivot Ball x 2 M3 x 12 x 2 M3 x 4 x 2 No4 x 1 2 x 2 Black Washer 1 60 mm x 2 6 00mm IMPORTANT Carefully adjust the grub screws to elim...

Page 50: ...ir U6804 Yellow Compound pair U6805 Silver Compound pair U6557 Yellow Compound pair U6517 Blue Compound pair U6515 Green Compound pair U6762 Silver Compound pair 4WD Mini Spike 2 U6595 Yellow Compound...

Page 51: ...Yellow U6550 Green U6549 Blue U6761 Silver 2WD Slim Low Profile Cut Stagger U6770 Yellow U6771 Green U6775 Silver U6776 Blue 2WD Slim Cut Stagger Tarmac Carpet Dry Astro Dry Grass Wet Grass Wet Astro...

Page 52: ...Schumacher Team Baseball Cap Schumacher Team POLO Navy blue G344S Small G344M Medium G344L Large G344XL X Large G344XXL XX Large G344XXXL XXX Large G344XXXXL XXXX Large G344XXXXXL XXXXX Large Schumac...

Page 53: ...y Eccentric pr U7268 C F Servo Spacer and C T R U7243 Alloy Washer Carrier U7239 Pro Layshaft U7237 Pro front Diff Pulley Fences U7238 Pro Rear Diff Pulley Fences U7265 C F Rear Shock Mount U7263 C F...

Page 54: ...l Rear Insert Front Tyre Front Wheel Front Insert Vented Drilled Wheel Yes No Wheels Tyres Kit Standard Pro Trans Transmission Type Motor Rotor Diameter mm Timing Deg Spur Pinion Motor Gearing Rear Sh...

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