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Schumacher CAT XLS Masami, Instruction Manual

The Schumacher CAT XLS Masami is a high-performance off-road buggy designed by legendary racer Masami Hirosaka. Get the most out of your CAT XLS with the free Instruction Manual available for download at manualshive.com. This comprehensive manual will guide you through every aspect of your buggy for optimal performance.

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SPEED PACKS Cont....

U7226 

SPEED PACK - No 2 x 3/16 Pan Hd (pk10)

U7227 

SPEED PACK - No 2 x 1/2 Pan Hd (pk10)

U7228 

SPEED PACK - No 4 x 1/4 Pan Hd (pk10)

U7229 

SPEED PACK - No 4 x 3/8 Pan Hd (pk10)

U7230 

SPEED PACK - No 4 x 1/2 Pan Hd (pk10)

U7231 

SPEED PACK - No 4 x 3/4 Pan Hd (pk10)

U7232 

SPEED PACK - No 4 x 1 Pan Hd (pk10)

U7258 

SPEED PACK - M2 x 16 Pan Hd Pozi (pk10)

U7259 

SPEED PACK - M3 x 8 Csk Pozi (pk10)

U7260 

SPEED PACK - Disc Spring 8x3.2x0.5mm (pk8)

U7275 

SPEED PACK - M3 x 8 SS Cap Hd  (pk10)

SPEED SECRET - OPTION PARTS

U7235 

Rear Roll Bar Complete - CAT XLS

U7236 

Pro Transmission Upgrade - CAT XLS

U7237 

Pro Front Diff Pulley & Fences - CAT XLS

U7238 

Pro Rear Diff Pulley & Fences - CAT XLS

U7239 

Pro Layshaft - CAT XLS

U7240 

Pro Diff Rebuild Kit - CAT XLS

U7241 

Pro Front Belt - CAT XLS

U7242 

Pro Rear Belt (pr) - CAT XLS

U7243 

Alloy Washer Carrier (pr) - CAT XLS

U7244 

Pro Transmission Orings - CAT XLS

U7245 

Alloy Eccentric (pr) - CAT XLS

U7263 

C/F Chassis - CAT XLS

U7264 

C/F Topdeck - CAT XLS

U7265 

C/F Rear Shock Mount - CAT XLS

U7266 

C/F Rear Suspension Support - CAT XLS

U7267 

C/F Lipo Straps (pr) - CAT XLS

U7268 

C/F Servo Spacer and C.T.R - CAT XLS

U7292 

Alloy Rear Trans Housing Inner - CAT XLS

U7293 

Alloy Front Trans Housings - CAT XLS

U7294 

Alloy Rear Trans Spacer - CAT XLS

SHOCK AND DIFF OIL

CR200  CORE RC Silicone Oil - 100cSt - 60ml  
CR201  CORE RC Silicone Oil - 150cSt - 60ml
CR202  CORE RC Silicone Oil - 200cSt - 60ml
CR203  CORE RC Silicone Oil - 250cSt - 60ml
CR204  CORE RC Silicone Oil - 300cSt - 60ml
CR205  CORE RC Silicone Oil - 350cSt - 60ml
CR206  CORE RC Silicone Oil - 400cSt - 60ml
CR207  CORE RC Silicone Oil - 450cSt - 60ml
CR208  CORE RC Silicone Oil - 500cSt - 60ml
CR209  CORE RC Silicone Oil - 550cSt - 60ml
CR210  CORE RC Silicone Oil - 600cSt - 60ml
CR211  CORE RC Silicone Oil - 700cSt - 60ml
CR212  CORE RC Silicone Oil - 800cSt - 60ml
CR213  CORE RC Silicone Oil - 900cSt - 60ml
CR214  CORE RC Silicone Oil - 1000cSt - 60ml
CR215  CORE RC Silicone Oil - 1300cSt - 60ml
CR216  CORE RC Silicone Oil - 2000cSt - 60ml
CR217  CORE RC Silicone Oil - 3000cSt - 60ml
CR218  CORE RC Silicone Oil - 4000cSt - 60ml
CR219  CORE RC Silicone Oil - 5000cSt - 60ml
CR220  CORE RC Silicone Oil - 6000cSt - 60ml
CR221  CORE RC Silicone Oil - 7000cSt - 60ml
CR222  CORE RC Silicone Oil - 10000cSt - 60ml
CR223  CORE RC Silicone Oil - 20000cSt - 60ml
CR224  CORE RC Silicone Oil - 30000cSt - 60ml
CR225  CORE RC Silicone Oil - 40000cSt - 60ml
CR226  CORE RC Silicone Oil - 50000cSt - 60ml
CR227  CORE RC Silicone Oil - 100000cSt - 60ml
CR228  CORE RC Silicone Oil - 300000cSt - 60ml
CR229  CORE RC Silicone Oil - 12000cSt - 60ml
CR230  CORE RC Silicone Oil - 15000cSt - 60ml
G010 

Pure Silicone Shock Oil - 10w

G015 

Pure Silicone Shock Oil - 15w

G020 

Pure Silicone Shock Oil - 20w

G025 

Pure Silicone Shock Oil - 25w

MR33-OB  MR33 New Oil Bag

TOOLS

AM110114  Allen Wrench 1.5x45mm
AM110115  Allen Wrench 1.5x120mm
AM110120  Hex Driver 2.0x120mm
AM110124  Hex Driver 2.0x45mm
AM110125  Allen Wrench 2.5x120mm
AM110128  Allen Wrench 2.5x45mm
AM140135  Phillips Screwdriver 3.5x120mm
AM140140  Phillips Screwdriver 4.0x120mm
AM150140  Nut Driver 4.0 x 60mm
AM150155  Nut Driver 5.5x100mm
AM190009  Turnbuckle Wrench 4mm - V2
AM190031B Multi Shock Clamp - V3 - Black
AM190031G Multi Shock Clamp - V3 - Grey  
AM410114  Allen Wrench - 1.5 x 60mm Honeycomb
AM410115  Allen Wrench - 1.5 x 120mm V2
AM410116BG  Allen Wrench 1.5 x 100mm Black Golden
AM410120  Allen Wrench - 2.0 x 120mm V2
AM410121BG  Allen Wrench 2.0 x 100mm Black Golden
AM410124  Allen Wrench 2.0 x 60mm Honeycomb
AM410125  Allen Wrench - 2.5 x 120mm V2
AM410126BG  Allen Wrench 2.5 x 100mm Black Golden
AM410128  Allen Wrench 2.5 x 60mm Honeycomb
AM440135  Phillips Screw Driver 3.5 x 120mm V2
AM440136BG  Phillips Screwdiver 3.5 x 100mm Black Golden
AM440140  Phillips Screw Driver 4 x 120mm V2
AM440141BG  Phillips Screwdriver 4.0 x 100mm Black Golden
AM450155  Nut Driver 5.5 x 100mm V2
AM450155BG  Nut Driver 5.5 x 100mm Black Golden
AM490003  Reamer with End Cap for Lexan Body Honeycomb
CR044  CORE RC - Curved Body Scissors
CR045  CORE RC - Straight Body Scissors
CR100  Shock Shaft Pliers - Purple
CR101  Shock Shaft Pliers - Black
CR195  Portable Emergency 60W Soldering Iron 
CR231  Snipe Nose Box Joint Plier - 115mm
CR232  High Precision Micro Shear
CR238  5 x Diamond Files - 140mm
CR239  Steel Ruler - 150mm/6inch
CR240  Plastic Scalpel Handle with 5 Blades - No 11
CR244  Finger Sander 20mm - (Med Grit)
CR245  Sander Bands x 3 - Medium
CR246  Sander Bands x 3 - Fine
CR247  Multi Angled Bench Vice
CR248  Hobby Bench Vice
CR260  Steel Ruler - 12"/300mm
CR261  Digital Plastic LCD Caliper
CR263  Metal Digital C Case 150mm
CR265  Needle Files in Case - 6pc
CR266  Soldering Iron 40w - 230V
CR267  Soldering Iron 100W - 230V
CR268  Tips for 100W Soldering Iron
CR269  Soldering Bit for 40w Iron - Chisel
CR271  4 Way Wrench Small - 4.0,4.5,5.5,7.0mm
CR275  Soldering Iron 80w - 230v
CR276  Soldering Bit for 80w Iron - Wedge
CR518  Super Glue Nozzles - pk10
CR520  Medium Thread Lock 3ml
CR521  Super Glue Activator 63ml
CR522  CORE RC - 522 Pro Tyre Glue + 2 Nozzles
CR523  Retractable safety Knife - 10A
CR524  Stainless Steel Tweezers AA
CR525  Stainless Steel Tweezers #5
CR526  Stainless Steel Tweezers #7
CR527  Tyre Spike Cutter
CR528  Snipe Nose Serrated Pliers 125mm
CR533  No 2 Med Knife Handle & Blade/Cap
CR534  5 x #2 Blades for No 2 Handle
CR535  5 x #15 Saw Blades for No 2 Handle
CR536  5 x #27 Saw Blades for No 2 Handle
CR537  No 1 Slim Knife Handle & Blade/Cap

Spares List 2

PAGE 29

Summary of Contents for CAT XLS Masami

Page 1: ...S1422 ISS1 71 73 Tenter Road Moulton Park Northampton NN3 6AX U K Instruction Manual...

Page 2: ...before use Disconnect and remove the battery from the car when not in use Always store and charge LiPo batteries in a fireproof container DO NOT put fingers or any objects inside rotating or moving p...

Page 3: ...and loosen these screws to open and close the battery clamps Battery not included M3 x 12 x 1 M3 x 20 x 2 M3 Nut Steel x 2 Traditional stick pack option INCLUDED IN KIT See also STEP 3 STEP 1 PAGE 2...

Page 4: ...8 00mm Battery not included Shorty LiPo option INCLUDED IN KIT See also STEP 2 M4 x 20 x 2 M3 x 8 x 2 M3 x 8 x 4 STEP 3 PAGE 3...

Page 5: ...Cut out the undertray as shown before assembly No4 x 3 8 x 7 Assemble belt as shown STEP 4 PAGE 4...

Page 6: ...Set the eccentric as shown for now No2 x 3 16 x 8 STEP 5 PAGE 5...

Page 7: ...ashers are fully degreased before applying super glue Two part epoxy may also be used L H washer carrier R H washer carrier L H washer carrier 1 8 x1 4 x 1 3 00 x 9 Super glue the fences onto the pull...

Page 8: ...T Tighten nut to flatten the disk spring then undo 1 4 turn IMPORTANT Ensure the washer is fully degreased before applying super glue Two part epoxy may also be used 8 x 16 x 5 x 1 3 00 x 8 IMPORTANT...

Page 9: ...d as shown IMPORTANT INTEGRATOR SETTING Tighten screw to flatten the disk springs then undo 1 4 turn IMPORTANT The sequence of drawings below shows the assembly procedure of all universal joints drive...

Page 10: ...place an allen key into the screw head slot and turn the output on the opposite side No4 x 3 8 x 2 Assemble belts as shown Assemble the right hand rear belt first then the Integrator and then the left...

Page 11: ...Set the eccentric as shown for now No2 x 3 16 x 8 STEP 12 PAGE 10...

Page 12: ...34 00 mm No4 x 3 8 x 4 Optional 3 00 hole for checking the front belt tension Cut out the belt cover as shown before assembly STEP 13 PAGE 11...

Page 13: ...Solder the anti roll bar to the roll bar balls as shown IMPORTANT The roll bar must go under the belt x 2 No4 x 1 4 STEP 14 PAGE 12 STEP 15...

Page 14: ...he washer is fully degreased before applying super glue Two part epoxy may also be used Super Glue H1057 IMPORTANT Ensure the disc springs are assembled as shown IMPORTANT FRONT DIFF SETTING Tighten s...

Page 15: ...A IMPORTANT To adjust the front differential when assembled place an allen key into the screw head slot and turn the output on the opposite side IMPORTANT Bend the chassis and topdeck to allow the tr...

Page 16: ...M3 x 40 x 4 M3 Washer x 4 M3 Nyloc Steel x 4 IMPORTANT Leave loose for now STEP 19 PAGE 15 A...

Page 17: ...ront Belt Check the front belt tension by pushing on the belt with an allen key Front Belt Adjustment Pull the front transmission housing forwards to tighten the front belt tension Push it backwards t...

Page 18: ...No4 x 3 8 x 8 IMPORTANT Note which way the block fits STEP 20 PAGE 17...

Page 19: ...MPORTANT Pivot block orientation Sharp corner towards car IMPORTANT Pivot block orientation Sharp corner away from car IMPORTANT The pivot pin is a very tight fit in the pivot blocks NOTE Remove tempo...

Page 20: ...ANT Pivot block orientation Sharp corner away from car No4 x 3 4 x 2 IMPORTANT The pivot pin is a very tight fit in the pivot blocks IMPORTANT The pivot pin is a tight fit in the suspension mounts NOT...

Page 21: ...pivot pin is a tight fit in the suspension mounts Crashback O rings NOTE Bumper cut away for illustration purposes only Note Crashback action Note O rings must be stretched to fit over the crashback h...

Page 22: ...x 2 O ring 3 x 1 8 WISHBONE A WISHBONE B No4 x 3 8 x 2 x 2 O ring 3 x 1 8 IMPORTANT The pivot pin is a tight fit in the pivot block IMPORTANT The pivot pin is a tight fit in the pivot block STEP 27 PA...

Page 23: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 Pivot Ball x 3 M3 x 10 x 3 8 x 16 x 5 x 2 WISHBONE B CR520 CR520 CR520 STEP 29 PAGE 22 Rear left hub assembly...

Page 24: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 8 x 16 x 5 x 2 M3 x 10 x 3 Pivot Ball x 3 WISHBONE A CR520 CR520 CR520 STEP 30 PAGE 23 Rear right hub assembly...

Page 25: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 Pivot Ball x 3 M3 x 10 x 3 8 x 16 x 5 x 2 WISHBONE B CR520 CR520 CR520 STEP 31 PAGE 24 Front left hub assembly...

Page 26: ...MPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 WISHBONE A M3 x 10 x 3 Pivot Ball x 3 8 x 16 x 5 x 2 CR520 CR520 CR520 STEP 32 PAGE 25 Front right hub assembly...

Page 27: ...ot pin is a very tight fit in the Suspension Mount No2 x 1 2 x 2 IMPORTANT Gently tighten the screws until the screw head touches the wishbone IMPORTANT The pivot pin is a very tight fit in the Suspen...

Page 28: ...t pin is a very tight fit in the Suspension Mount No2 x 1 2 x 2 IMPORTANT Gently tighten the screws until the screw head touches the wishbone IMPORTANT The pivot pin is a very tight fit in the Suspens...

Page 29: ...nt Shock Body pr CAT XLS U7147 Shock Cap pr CAT XLS U7148 Rear Shock Shaft pr CAT XLS SHOCK ABSORBERS Cont U7149 Front Shock Shaft pr CAT XLS U7171 Shock Bush Internal pr CAT XLS U7172 Shock Rebuild K...

Page 30: ...licone Shock Oil 15w G020 Pure Silicone Shock Oil 20w G025 Pure Silicone Shock Oil 25w MR33 OB MR33 New Oil Bag TOOLS AM110114 Allen Wrench 1 5x45mm AM110115 Allen Wrench 1 5x120mm AM110120 Hex Driver...

Page 31: ...hell Black XS 34inch G339XXL Jacket 3 Layer Softshell Black XXL 48inch G339XXXL Jacket 3 Layer Softshell Black XXXL 50inch G340 Schumacher Baseball Cap Black G342L T Navy Large 100 cotton knit mens G3...

Page 32: ...138175V3 Speed Passion V3 0 Comp BL Motor 17 5T SP138215V3 Speed Passion V3 0 Comp BL Motor 21 5T TPM 540A215 Thunder Power 21 5T Stock Spec 540 BL Motor BRUSHLESS ACCESSORIES CR133 Core Sensor Lead 8...

Page 33: ...gger Low Profile Yellow pr U6771 Cut Stagger Low Profile Green pr U6775 Cut Stagger Low Profile Silver pr U6776 Cut Stagger Low Profile Blue pr U6777 Mini Pin Silver Front 2 2 pr U6779 Mini Pin Silver...

Page 34: ...ANT Note which way round the circlip fits Rounded edge in first Do not over squeeze it IMPORTANT Ensure the circlip is properly located in the groove Red O Ring 3 x 1 85 x 2 OIL SHOCK Make two shocks...

Page 35: ...n slowly and let the air bubbles rise to the top of the shock body before you continue SHOCK OIL 550 cSt Push the piston rod fully into the shock Place the diaphragm onto the top of the shock displaci...

Page 36: ...Note which way round the circlip fits Rounded edge in first Do not over squeeze it IMPORTANT Ensure the circlip is properly located in the groove Red O Ring 3 x 1 85 x 2 OIL SHOCK Make two shocks the...

Page 37: ...n slowly and let the air bubbles rise to the top of the shock body before you continue SHOCK OIL 400 cSt Push the piston rod fully into the shock Place the diaphragm onto the top of the shock displaci...

Page 38: ...sher 1 60 mm x 4 Shock Bush x 4 IMPORTANT Tighten all shock mounting screws and nuts to just remove clearance then undo them all 1 2 a turn This is to ensure the fixings do not affect the suspension m...

Page 39: ...threadlock Use only a very small amount on the nut it must not get on the pivots The steering must move freely when the assembly is complete IMPORTANT Be careful when using threadlock Use only a very...

Page 40: ...easier adjustment on the car Greasing the threads will make adjusting easier 38 00mm 24 00mm NOTE Make two identical length REAR TRACK RODS These will be adjusted after the car is fully assembled LH T...

Page 41: ...Track Rod Front Track Rod B IMPORTANT Use the same assembly procedure for the turnbuckles as shown on page 39 STEP 45 A Pivot Ball x 2 M3 x 12 x 2 NOTE Bumper cut away for illustration purposes only...

Page 42: ...e This way up IMPORTANT Drill or ream two holes diameter 4 00mm IMPORTANT Note which way the block fits Black O Ring x 4 White Washer 0 80 mm x 2 M3 x 6 x 2 Cut out the Wing as shown before assembly S...

Page 43: ...Stud Ultra Short x 1 M3 x 10 x 1 M3 Washer x 3 M3 Nut Steel x 1 Ball Stud Ultra Short x 1 IMPORTANT Use the same assembly procedure for the turnbuckles as shown on page 39 STEP 45 A 11 00m m No4 x 3...

Page 44: ...the screws Motor NOT included Pinion NOT included Transponder NOT included Speed Controller NOT included Capacitors NOT included Receiver NOT included M3 Washer x 2 M3 x 6 x 2 20 21 22 23 24 25 26 27...

Page 45: ...ether IMPORTANT Drill or ream a hole for the aerial post in the body Cut out the body and gear cover as shown before assembly Velcro Pad x 2 NOTE The kit contains an optional gear cover The bodyshell...

Page 46: ...push the parts together firmly Small grooved washer Big grooved washer Small grooved washer Big grooved washer Disc springs IMPORTANT Ensure the disc springs are assembled as shown IMPORTANT REAR DIFF...

Page 47: ...t glue on the pulley teeth or the diameters where the bearings fit 8 x 16 x 5 x 2 Black O ring No4 x 3 8 U7239 U7239 U7244 OPTIONAL U7245 Alloy Eccentrics Super Glue H1057 U7241 U7242 U7242 No4 x 1 2...

Page 48: ...3869 U3364 U3364 U3869 U3136 U4124 PRO TRANSMISSION GEAR CHART IMPORTANT SLIPPER CLUTCH SETTING On most tracks it is best to start with the slipper on a tight setting and gradually loosen the spring t...

Page 49: ...embly procedure for the turnbuckles as shown on page 39 STEP 45 A Pivot Ball x 2 M3 x 12 x 2 M3 x 4 x 2 No4 x 1 2 x 2 Black Washer 1 60 mm x 2 6 00mm IMPORTANT Carefully adjust the grub screws to elim...

Page 50: ...ir U6804 Yellow Compound pair U6805 Silver Compound pair U6557 Yellow Compound pair U6517 Blue Compound pair U6515 Green Compound pair U6762 Silver Compound pair 4WD Mini Spike 2 U6595 Yellow Compound...

Page 51: ...Yellow U6550 Green U6549 Blue U6761 Silver 2WD Slim Low Profile Cut Stagger U6770 Yellow U6771 Green U6775 Silver U6776 Blue 2WD Slim Cut Stagger Tarmac Carpet Dry Astro Dry Grass Wet Grass Wet Astro...

Page 52: ...Schumacher Team Baseball Cap Schumacher Team POLO Navy blue G344S Small G344M Medium G344L Large G344XL X Large G344XXL XX Large G344XXXL XXX Large G344XXXXL XXXX Large G344XXXXXL XXXXX Large Schumac...

Page 53: ...y Eccentric pr U7268 C F Servo Spacer and C T R U7243 Alloy Washer Carrier U7239 Pro Layshaft U7237 Pro front Diff Pulley Fences U7238 Pro Rear Diff Pulley Fences U7265 C F Rear Shock Mount U7263 C F...

Page 54: ...l Rear Insert Front Tyre Front Wheel Front Insert Vented Drilled Wheel Yes No Wheels Tyres Kit Standard Pro Trans Transmission Type Motor Rotor Diameter mm Timing Deg Spur Pinion Motor Gearing Rear Sh...

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