Schumacher CAT XLS Masami Instruction Manual Download

Page: 8 / 54

ø1.5 X 7.8

x 1

IMPORTANT

Ensure the disk spring

is assembled as shown.

R/H washer carrier.

Disc Spring x 1

M3 Nyloc

Steel

x 1

IMPORTANT

Tighten nut to flatten the disk spring

then undo 1/4 turn.

IMPORTANT

Ensure the washer is fully

degreased before applying super glue.

(Two part epoxy may also be used)

8 x 16 x 5

x 1

3.00

x 8

IMPORTANT

Ensure the drive dogs engage

correctly and push the parts

together firmly.

Super Glue

H1057

M3 Nyloc

Steel

x 1

STEP 7

PAGE 7

STEP 8

Summary of Contents for CAT XLS Masami

Page 1: ...S1422 ISS1 71 73 Tenter Road Moulton Park Northampton NN3 6AX U K Instruction Manual...

Page 2: ...before use Disconnect and remove the battery from the car when not in use Always store and charge LiPo batteries in a fireproof container DO NOT put fingers or any objects inside rotating or moving p...

Page 3: ...and loosen these screws to open and close the battery clamps Battery not included M3 x 12 x 1 M3 x 20 x 2 M3 Nut Steel x 2 Traditional stick pack option INCLUDED IN KIT See also STEP 3 STEP 1 PAGE 2...

Page 4: ...8 00mm Battery not included Shorty LiPo option INCLUDED IN KIT See also STEP 2 M4 x 20 x 2 M3 x 8 x 2 M3 x 8 x 4 STEP 3 PAGE 3...

Page 5: ...Cut out the undertray as shown before assembly No4 x 3 8 x 7 Assemble belt as shown STEP 4 PAGE 4...

Page 6: ...Set the eccentric as shown for now No2 x 3 16 x 8 STEP 5 PAGE 5...

Page 7: ...ashers are fully degreased before applying super glue Two part epoxy may also be used L H washer carrier R H washer carrier L H washer carrier 1 8 x1 4 x 1 3 00 x 9 Super glue the fences onto the pull...

Page 8: ...T Tighten nut to flatten the disk spring then undo 1 4 turn IMPORTANT Ensure the washer is fully degreased before applying super glue Two part epoxy may also be used 8 x 16 x 5 x 1 3 00 x 8 IMPORTANT...

Page 9: ...d as shown IMPORTANT INTEGRATOR SETTING Tighten screw to flatten the disk springs then undo 1 4 turn IMPORTANT The sequence of drawings below shows the assembly procedure of all universal joints drive...

Page 10: ...place an allen key into the screw head slot and turn the output on the opposite side No4 x 3 8 x 2 Assemble belts as shown Assemble the right hand rear belt first then the Integrator and then the left...

Page 11: ...Set the eccentric as shown for now No2 x 3 16 x 8 STEP 12 PAGE 10...

Page 12: ...34 00 mm No4 x 3 8 x 4 Optional 3 00 hole for checking the front belt tension Cut out the belt cover as shown before assembly STEP 13 PAGE 11...

Page 13: ...Solder the anti roll bar to the roll bar balls as shown IMPORTANT The roll bar must go under the belt x 2 No4 x 1 4 STEP 14 PAGE 12 STEP 15...

Page 14: ...he washer is fully degreased before applying super glue Two part epoxy may also be used Super Glue H1057 IMPORTANT Ensure the disc springs are assembled as shown IMPORTANT FRONT DIFF SETTING Tighten s...

Page 15: ...A IMPORTANT To adjust the front differential when assembled place an allen key into the screw head slot and turn the output on the opposite side IMPORTANT Bend the chassis and topdeck to allow the tr...

Page 16: ...M3 x 40 x 4 M3 Washer x 4 M3 Nyloc Steel x 4 IMPORTANT Leave loose for now STEP 19 PAGE 15 A...

Page 17: ...ront Belt Check the front belt tension by pushing on the belt with an allen key Front Belt Adjustment Pull the front transmission housing forwards to tighten the front belt tension Push it backwards t...

Page 18: ...No4 x 3 8 x 8 IMPORTANT Note which way the block fits STEP 20 PAGE 17...

Page 19: ...MPORTANT Pivot block orientation Sharp corner towards car IMPORTANT Pivot block orientation Sharp corner away from car IMPORTANT The pivot pin is a very tight fit in the pivot blocks NOTE Remove tempo...

Page 20: ...ANT Pivot block orientation Sharp corner away from car No4 x 3 4 x 2 IMPORTANT The pivot pin is a very tight fit in the pivot blocks IMPORTANT The pivot pin is a tight fit in the suspension mounts NOT...

Page 21: ...pivot pin is a tight fit in the suspension mounts Crashback O rings NOTE Bumper cut away for illustration purposes only Note Crashback action Note O rings must be stretched to fit over the crashback h...

Page 22: ...x 2 O ring 3 x 1 8 WISHBONE A WISHBONE B No4 x 3 8 x 2 x 2 O ring 3 x 1 8 IMPORTANT The pivot pin is a tight fit in the pivot block IMPORTANT The pivot pin is a tight fit in the pivot block STEP 27 PA...

Page 23: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 Pivot Ball x 3 M3 x 10 x 3 8 x 16 x 5 x 2 WISHBONE B CR520 CR520 CR520 STEP 29 PAGE 22 Rear left hub assembly...

Page 24: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 8 x 16 x 5 x 2 M3 x 10 x 3 Pivot Ball x 3 WISHBONE A CR520 CR520 CR520 STEP 30 PAGE 23 Rear right hub assembly...

Page 25: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 Pivot Ball x 3 M3 x 10 x 3 8 x 16 x 5 x 2 WISHBONE B CR520 CR520 CR520 STEP 31 PAGE 24 Front left hub assembly...

Page 26: ...MPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 WISHBONE A M3 x 10 x 3 Pivot Ball x 3 8 x 16 x 5 x 2 CR520 CR520 CR520 STEP 32 PAGE 25 Front right hub assembly...

Page 27: ...ot pin is a very tight fit in the Suspension Mount No2 x 1 2 x 2 IMPORTANT Gently tighten the screws until the screw head touches the wishbone IMPORTANT The pivot pin is a very tight fit in the Suspen...

Page 28: ...t pin is a very tight fit in the Suspension Mount No2 x 1 2 x 2 IMPORTANT Gently tighten the screws until the screw head touches the wishbone IMPORTANT The pivot pin is a very tight fit in the Suspens...

Page 29: ...nt Shock Body pr CAT XLS U7147 Shock Cap pr CAT XLS U7148 Rear Shock Shaft pr CAT XLS SHOCK ABSORBERS Cont U7149 Front Shock Shaft pr CAT XLS U7171 Shock Bush Internal pr CAT XLS U7172 Shock Rebuild K...

Page 30: ...licone Shock Oil 15w G020 Pure Silicone Shock Oil 20w G025 Pure Silicone Shock Oil 25w MR33 OB MR33 New Oil Bag TOOLS AM110114 Allen Wrench 1 5x45mm AM110115 Allen Wrench 1 5x120mm AM110120 Hex Driver...

Page 31: ...hell Black XS 34inch G339XXL Jacket 3 Layer Softshell Black XXL 48inch G339XXXL Jacket 3 Layer Softshell Black XXXL 50inch G340 Schumacher Baseball Cap Black G342L T Navy Large 100 cotton knit mens G3...

Page 32: ...138175V3 Speed Passion V3 0 Comp BL Motor 17 5T SP138215V3 Speed Passion V3 0 Comp BL Motor 21 5T TPM 540A215 Thunder Power 21 5T Stock Spec 540 BL Motor BRUSHLESS ACCESSORIES CR133 Core Sensor Lead 8...

Page 33: ...gger Low Profile Yellow pr U6771 Cut Stagger Low Profile Green pr U6775 Cut Stagger Low Profile Silver pr U6776 Cut Stagger Low Profile Blue pr U6777 Mini Pin Silver Front 2 2 pr U6779 Mini Pin Silver...

Page 34: ...ANT Note which way round the circlip fits Rounded edge in first Do not over squeeze it IMPORTANT Ensure the circlip is properly located in the groove Red O Ring 3 x 1 85 x 2 OIL SHOCK Make two shocks...

Page 35: ...n slowly and let the air bubbles rise to the top of the shock body before you continue SHOCK OIL 550 cSt Push the piston rod fully into the shock Place the diaphragm onto the top of the shock displaci...

Page 36: ...Note which way round the circlip fits Rounded edge in first Do not over squeeze it IMPORTANT Ensure the circlip is properly located in the groove Red O Ring 3 x 1 85 x 2 OIL SHOCK Make two shocks the...

Page 37: ...n slowly and let the air bubbles rise to the top of the shock body before you continue SHOCK OIL 400 cSt Push the piston rod fully into the shock Place the diaphragm onto the top of the shock displaci...

Page 38: ...sher 1 60 mm x 4 Shock Bush x 4 IMPORTANT Tighten all shock mounting screws and nuts to just remove clearance then undo them all 1 2 a turn This is to ensure the fixings do not affect the suspension m...

Page 39: ...threadlock Use only a very small amount on the nut it must not get on the pivots The steering must move freely when the assembly is complete IMPORTANT Be careful when using threadlock Use only a very...

Page 40: ...easier adjustment on the car Greasing the threads will make adjusting easier 38 00mm 24 00mm NOTE Make two identical length REAR TRACK RODS These will be adjusted after the car is fully assembled LH T...

Page 41: ...Track Rod Front Track Rod B IMPORTANT Use the same assembly procedure for the turnbuckles as shown on page 39 STEP 45 A Pivot Ball x 2 M3 x 12 x 2 NOTE Bumper cut away for illustration purposes only...

Page 42: ...e This way up IMPORTANT Drill or ream two holes diameter 4 00mm IMPORTANT Note which way the block fits Black O Ring x 4 White Washer 0 80 mm x 2 M3 x 6 x 2 Cut out the Wing as shown before assembly S...

Page 43: ...Stud Ultra Short x 1 M3 x 10 x 1 M3 Washer x 3 M3 Nut Steel x 1 Ball Stud Ultra Short x 1 IMPORTANT Use the same assembly procedure for the turnbuckles as shown on page 39 STEP 45 A 11 00m m No4 x 3...

Page 44: ...the screws Motor NOT included Pinion NOT included Transponder NOT included Speed Controller NOT included Capacitors NOT included Receiver NOT included M3 Washer x 2 M3 x 6 x 2 20 21 22 23 24 25 26 27...

Page 45: ...ether IMPORTANT Drill or ream a hole for the aerial post in the body Cut out the body and gear cover as shown before assembly Velcro Pad x 2 NOTE The kit contains an optional gear cover The bodyshell...

Page 46: ...push the parts together firmly Small grooved washer Big grooved washer Small grooved washer Big grooved washer Disc springs IMPORTANT Ensure the disc springs are assembled as shown IMPORTANT REAR DIFF...

Page 47: ...t glue on the pulley teeth or the diameters where the bearings fit 8 x 16 x 5 x 2 Black O ring No4 x 3 8 U7239 U7239 U7244 OPTIONAL U7245 Alloy Eccentrics Super Glue H1057 U7241 U7242 U7242 No4 x 1 2...

Page 48: ...3869 U3364 U3364 U3869 U3136 U4124 PRO TRANSMISSION GEAR CHART IMPORTANT SLIPPER CLUTCH SETTING On most tracks it is best to start with the slipper on a tight setting and gradually loosen the spring t...

Page 49: ...embly procedure for the turnbuckles as shown on page 39 STEP 45 A Pivot Ball x 2 M3 x 12 x 2 M3 x 4 x 2 No4 x 1 2 x 2 Black Washer 1 60 mm x 2 6 00mm IMPORTANT Carefully adjust the grub screws to elim...

Page 50: ...ir U6804 Yellow Compound pair U6805 Silver Compound pair U6557 Yellow Compound pair U6517 Blue Compound pair U6515 Green Compound pair U6762 Silver Compound pair 4WD Mini Spike 2 U6595 Yellow Compound...

Page 51: ...Yellow U6550 Green U6549 Blue U6761 Silver 2WD Slim Low Profile Cut Stagger U6770 Yellow U6771 Green U6775 Silver U6776 Blue 2WD Slim Cut Stagger Tarmac Carpet Dry Astro Dry Grass Wet Grass Wet Astro...

Page 52: ...Schumacher Team Baseball Cap Schumacher Team POLO Navy blue G344S Small G344M Medium G344L Large G344XL X Large G344XXL XX Large G344XXXL XXX Large G344XXXXL XXXX Large G344XXXXXL XXXXX Large Schumac...

Page 53: ...y Eccentric pr U7268 C F Servo Spacer and C T R U7243 Alloy Washer Carrier U7239 Pro Layshaft U7237 Pro front Diff Pulley Fences U7238 Pro Rear Diff Pulley Fences U7265 C F Rear Shock Mount U7263 C F...

Page 54: ...l Rear Insert Front Tyre Front Wheel Front Insert Vented Drilled Wheel Yes No Wheels Tyres Kit Standard Pro Trans Transmission Type Motor Rotor Diameter mm Timing Deg Spur Pinion Motor Gearing Rear Sh...

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Schumacher CAT XLS Masami, Instruction Manual

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