background image

ELECTRIC - OFF ROAD CARS

K172  CAT XLS Masami

CHASSIS PARTS

C

R290  1/12 Servo Saver 23T Sanwa/KO

CR291  1/12 Servo Saver 25T Futaba
U1042 

Aerial Mount  - Universal

U119 

Aerial Tube (pk4)

U3495 

Ball Studs; Ultra Short (pk4)

U4297 

Turnbuckle HT - Touring 30mm (pr)

U4765 

Lipo Post Nut - CAT K2 (pr)

U4778 

LiPo Stops - CAT K2 (4pcs)

U4968 

Ball Sockets Low Profile -Eclipse (pk4)

U7045 

Lipo Posts Standard - Cougar KC/D

U7151 

Steering Posts (4pcs) - CAT XLS

U7168 

Wing Mount Wire - CAT XLS

U7173 

Wing Mount Clamp (pr) - CAT XLS

U7190 

Steering Lever Mouldings - CAT XLS

U7191 

Trans Spacer Moulding (pr) - CAT XLS

U7192 

Servo Mount Mount Mouldings - CAT XLS

U7193 

Servo Mount Spacer - CAT XLS

U7202 

Lipo Clamp (pr) - CAT XLS

U7208 

Front Bumper - CAT XLS

U7211 

F/G Chassis - CAT XLS

U7212 

F/G Top Deck - CAT XLS

U7213 

F/G Rear Shock Mount - CAT XLS

U7214 

F/G Centre Track Rod - CAT XLS

U7233 

F/G Rear Suspension Strap - CAT XLS

U7234 

F/G Lipo Straps (pr) - CAT XLS

BODYSHELLS AND DECALS

U5136 

BoDecal+Window Mask - CAT XLS

U5137 

UnderTray - CAT XLS

U5138 

Wing - CAT XLS

U5139 

Belt Cover - CAT XLS

U5140 

Gear Cover - CAT XLS

SUSPENSION

U4221 

Turnbuckle Adjuster HTT - 24mm (pr)

U4222 

Turnbuckle Adjuster HTT - 39mm (pr)

U4299 

Turnbuckle HT - Touring 52mm (pr)

U7150 

Pivot Ball (4pcs) - CAT XLS

U7159 

Crash Back Pin (pr) - CAT XLS

U7160 

Upper Pivot Pin (pr) - CAT XLS

U7161 

Lower Pivot Pin Front (pr) - CAT XLS

U7162 

Lower Pivot Pin Rear (pr) - CAT XLS

U7163 

55mm Stud - CAT XLS

U7167 

Front Anti Roll Bar - CAT XLS

U7169 

Suspension Spacer 4.6mm (pr) - CAT XLS

U7170 

Shock Top Bush (4pcs) - CAT XLS

U7179 

Upper Wishbones (pr) - CAT XLS

U7180 

Lower Wishbones (pr) - CAT XLS

U7185 

Front Upper Wishbone Pivot (pr) - CAT XLS

U7186 

Rear Suspension Bracket (pr) - CAT XLS

U7195 

Front Pivot Bracket (pr) - CAT XLS

U7196 

Upper & Lower Front Wishbone Spacers - CAT XLS

U7199 

Front Hub Carrier (pr) - CAT XLS

U7200 

Rear Hub Carrier (pr) - CAT XLS

U7201 

Rear Pivot Blocks (4pcs) - CAT XLS

U7207 

Anti Roll Bar Clamp (pr) - CAT XLS

U7209 

Ball Sockets (4pcs) - CAT XLS

U7217 

Crashback Oring (3pcs)- CAT XLS

U7262 

Anti Roll Bar Ball (4pcs) - CAT XLS

 

SHOCK ABSORBERS

U1383 

Grey Shock Springs (pr) - Long Rate3

U1390 

Grey Shock Spring (pr) - Sh Rate3

U2668 

Shock Spring - R6 (pr)

U3398 

Springs; Off Road XR3.5 Blue (pr)

U3399 

Springs; Off Road XR4.0 Black (pr)

U4362 

Small Bore Diaphragm - pk4

U7145 

Rear Shock Body (pr) - CAT XLS

U7146 

Front Shock Body (pr) - CAT XLS

U7147 

Shock Cap (pr) - CAT XLS

U7148 

Rear Shock Shaft (pr) - CAT XLS

SHOCK ABSORBERS Cont....

U7149 

Front Shock Shaft (pr) - CAT XLS

U7171 

Shock Bush Internal (pr) - CAT XLS

U7172 

Shock Rebuild Kit (pr) - CAT XLS

U7176 

Front Pistons (pr) - CAT XLS

U7177 

Rear Pistons (pr) - CAT XLS

U7210 

Shock Sockets (4 pcs) - CAT XLS

U7253 

Yellow Shock Spring (pr) - Sh Rate2

U7261 

Shock Mouldings (pr) - CAT XLS

U7270 

Blue Shock Spring (pr) - Sh Rate4

U7271 

Black Shock Spring (pr) - Sh Rate6

U7272 

Shock Spring R6 Front (pr)

U7273 

Shock Spring R4 Rear (pr)

TRANSMISSION

U7140 

Motor Plate - CAT XLS

U7141 

Cover Plate - CAT XLS

U7142 

Integrator Axle -  CAT XLS

U7143 

Differential Shaft - CAT XLS

U7144 

Drive Shaft Mouldings (8pcs) - CAT XLS

U7152 

UJ Assembly (pr) - CAT XLS

U7156 

Thrust Washer (pr) - CAT XLS

U7157 

Diff Washer (pr) - CAT XLS

U7158 

Integrator Washer (pr) - CAT XLS

U7174 

Front Belt 323T x 4mm - CAT XLS

U7175 

Rear Belt 72T x 5mm (pr) - CAT XLS

U7178 

89T Diff Spur Gear - CAT XLS

U7183 

21T Diff Pulleys & Fences - CAT XLS

U7184 

Layshaft Thrust Cage with Balls -  CAT XLS

U7187 

Eccentrics (pr) - CAT XLS

U7188 

Bearing Housings (pr) - CAT XLS

U7189 

Diff Washer Carrier (pr) - CAT XLS

U7194 

Front Suspension Brackets (4 pcs) - CAT XLS

U7197 

Rear Inner Trans Housing - CAT XLS

U7198 

Rear Outer Trans Housing - CAT XLS

U7203 

51T Centre Pulley Front or Rear - CAT XLS

U7204 

51T Rear Side Pulleys (pr) - CAT XLS

U7205 

Front Washer Carrier (pr) - CAT XLS

U7206 

Front Trans Housings (pr) - CAT XLS

U7216 

Thrust Race F1/8 x 5/16 x 9/64 Grooved

U7240 

Pro Diff Rebuild Kit - CAT XLS

BEARINGS AND BALLS

G200 

ZX1 - Microlube

H1031 

Bearing Blaster Aerosol 500ml

U1300 

Axle Grease - Pot

U1301 

Silicone Diff Lube - Pot

U4943 

Ball Bearing - 1/8x1/4 Sheild (pr)

U7155 

Bearing 8 x16 x 5 Black Seal (pr)

U729 

Chrome Steel Balls 3mm (pk36)

U7281 

Tungsten Carbide Balls 3mm (pk12)

SPEED PACKS

U1547 

SPEED PACK - M3 Nuts

U1548 

SPEED PACK - M3 Washers

U1551 

SPEED PACK - E Clips - (pk8)

U1633 

SPEED PACK - Small Pins (pk16)

U1960 

SPEED PACK - O Rings; Various

U3131 

SPEED PACK - Alloy Spacers - M3x7mm (pk18)

U7090 

SPEED PACK - M4x20 Grub Screw (pk4)

U7164 

SPEED PACK - M3 x 12 SS Cap Hd  (pk10)

U7165 

SPEED PACK - M3 x 16 SS Cap Hd  (pk10)

U7166 

SPEED PACK - M3 x 20 SS Cap Hd  (pk10)

U7218 

SPEED PACK - M3 x 6 Pan Hd Pozi (pk10)

U7219 

SPEED PACK - M3 x 8 Pan Hd Pozi (pk10)

U7220 

SPEED PACK - M3 x 10 Pan Hd Pozi (pk10)

U7221 

SPEED PACK - M3 x 12 Pan Hd Pozi (pk10)

U7222 

SPEED PACK - M2 Nut (pk10)

U7223 

SPEED PACK - M3 X 12 Grub (pk10)

U7224 

SPEED PACK - M3 x 40 Csk Pozi (pk10)

U7225 

SPEED PACK - M2 Steel Washer (pk10)

Spares List 1

PAGE 28

Summary of Contents for CAT XLS Masami

Page 1: ...S1422 ISS1 71 73 Tenter Road Moulton Park Northampton NN3 6AX U K Instruction Manual...

Page 2: ...before use Disconnect and remove the battery from the car when not in use Always store and charge LiPo batteries in a fireproof container DO NOT put fingers or any objects inside rotating or moving p...

Page 3: ...and loosen these screws to open and close the battery clamps Battery not included M3 x 12 x 1 M3 x 20 x 2 M3 Nut Steel x 2 Traditional stick pack option INCLUDED IN KIT See also STEP 3 STEP 1 PAGE 2...

Page 4: ...8 00mm Battery not included Shorty LiPo option INCLUDED IN KIT See also STEP 2 M4 x 20 x 2 M3 x 8 x 2 M3 x 8 x 4 STEP 3 PAGE 3...

Page 5: ...Cut out the undertray as shown before assembly No4 x 3 8 x 7 Assemble belt as shown STEP 4 PAGE 4...

Page 6: ...Set the eccentric as shown for now No2 x 3 16 x 8 STEP 5 PAGE 5...

Page 7: ...ashers are fully degreased before applying super glue Two part epoxy may also be used L H washer carrier R H washer carrier L H washer carrier 1 8 x1 4 x 1 3 00 x 9 Super glue the fences onto the pull...

Page 8: ...T Tighten nut to flatten the disk spring then undo 1 4 turn IMPORTANT Ensure the washer is fully degreased before applying super glue Two part epoxy may also be used 8 x 16 x 5 x 1 3 00 x 8 IMPORTANT...

Page 9: ...d as shown IMPORTANT INTEGRATOR SETTING Tighten screw to flatten the disk springs then undo 1 4 turn IMPORTANT The sequence of drawings below shows the assembly procedure of all universal joints drive...

Page 10: ...place an allen key into the screw head slot and turn the output on the opposite side No4 x 3 8 x 2 Assemble belts as shown Assemble the right hand rear belt first then the Integrator and then the left...

Page 11: ...Set the eccentric as shown for now No2 x 3 16 x 8 STEP 12 PAGE 10...

Page 12: ...34 00 mm No4 x 3 8 x 4 Optional 3 00 hole for checking the front belt tension Cut out the belt cover as shown before assembly STEP 13 PAGE 11...

Page 13: ...Solder the anti roll bar to the roll bar balls as shown IMPORTANT The roll bar must go under the belt x 2 No4 x 1 4 STEP 14 PAGE 12 STEP 15...

Page 14: ...he washer is fully degreased before applying super glue Two part epoxy may also be used Super Glue H1057 IMPORTANT Ensure the disc springs are assembled as shown IMPORTANT FRONT DIFF SETTING Tighten s...

Page 15: ...A IMPORTANT To adjust the front differential when assembled place an allen key into the screw head slot and turn the output on the opposite side IMPORTANT Bend the chassis and topdeck to allow the tr...

Page 16: ...M3 x 40 x 4 M3 Washer x 4 M3 Nyloc Steel x 4 IMPORTANT Leave loose for now STEP 19 PAGE 15 A...

Page 17: ...ront Belt Check the front belt tension by pushing on the belt with an allen key Front Belt Adjustment Pull the front transmission housing forwards to tighten the front belt tension Push it backwards t...

Page 18: ...No4 x 3 8 x 8 IMPORTANT Note which way the block fits STEP 20 PAGE 17...

Page 19: ...MPORTANT Pivot block orientation Sharp corner towards car IMPORTANT Pivot block orientation Sharp corner away from car IMPORTANT The pivot pin is a very tight fit in the pivot blocks NOTE Remove tempo...

Page 20: ...ANT Pivot block orientation Sharp corner away from car No4 x 3 4 x 2 IMPORTANT The pivot pin is a very tight fit in the pivot blocks IMPORTANT The pivot pin is a tight fit in the suspension mounts NOT...

Page 21: ...pivot pin is a tight fit in the suspension mounts Crashback O rings NOTE Bumper cut away for illustration purposes only Note Crashback action Note O rings must be stretched to fit over the crashback h...

Page 22: ...x 2 O ring 3 x 1 8 WISHBONE A WISHBONE B No4 x 3 8 x 2 x 2 O ring 3 x 1 8 IMPORTANT The pivot pin is a tight fit in the pivot block IMPORTANT The pivot pin is a tight fit in the pivot block STEP 27 PA...

Page 23: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 Pivot Ball x 3 M3 x 10 x 3 8 x 16 x 5 x 2 WISHBONE B CR520 CR520 CR520 STEP 29 PAGE 22 Rear left hub assembly...

Page 24: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 8 x 16 x 5 x 2 M3 x 10 x 3 Pivot Ball x 3 WISHBONE A CR520 CR520 CR520 STEP 30 PAGE 23 Rear right hub assembly...

Page 25: ...IMPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 Pivot Ball x 3 M3 x 10 x 3 8 x 16 x 5 x 2 WISHBONE B CR520 CR520 CR520 STEP 31 PAGE 24 Front left hub assembly...

Page 26: ...MPORTANT Use the same assembly procedure as shown on page 8 STEP 10 A M3 Nyloc Steel x 1 WISHBONE A M3 x 10 x 3 Pivot Ball x 3 8 x 16 x 5 x 2 CR520 CR520 CR520 STEP 32 PAGE 25 Front right hub assembly...

Page 27: ...ot pin is a very tight fit in the Suspension Mount No2 x 1 2 x 2 IMPORTANT Gently tighten the screws until the screw head touches the wishbone IMPORTANT The pivot pin is a very tight fit in the Suspen...

Page 28: ...t pin is a very tight fit in the Suspension Mount No2 x 1 2 x 2 IMPORTANT Gently tighten the screws until the screw head touches the wishbone IMPORTANT The pivot pin is a very tight fit in the Suspens...

Page 29: ...nt Shock Body pr CAT XLS U7147 Shock Cap pr CAT XLS U7148 Rear Shock Shaft pr CAT XLS SHOCK ABSORBERS Cont U7149 Front Shock Shaft pr CAT XLS U7171 Shock Bush Internal pr CAT XLS U7172 Shock Rebuild K...

Page 30: ...licone Shock Oil 15w G020 Pure Silicone Shock Oil 20w G025 Pure Silicone Shock Oil 25w MR33 OB MR33 New Oil Bag TOOLS AM110114 Allen Wrench 1 5x45mm AM110115 Allen Wrench 1 5x120mm AM110120 Hex Driver...

Page 31: ...hell Black XS 34inch G339XXL Jacket 3 Layer Softshell Black XXL 48inch G339XXXL Jacket 3 Layer Softshell Black XXXL 50inch G340 Schumacher Baseball Cap Black G342L T Navy Large 100 cotton knit mens G3...

Page 32: ...138175V3 Speed Passion V3 0 Comp BL Motor 17 5T SP138215V3 Speed Passion V3 0 Comp BL Motor 21 5T TPM 540A215 Thunder Power 21 5T Stock Spec 540 BL Motor BRUSHLESS ACCESSORIES CR133 Core Sensor Lead 8...

Page 33: ...gger Low Profile Yellow pr U6771 Cut Stagger Low Profile Green pr U6775 Cut Stagger Low Profile Silver pr U6776 Cut Stagger Low Profile Blue pr U6777 Mini Pin Silver Front 2 2 pr U6779 Mini Pin Silver...

Page 34: ...ANT Note which way round the circlip fits Rounded edge in first Do not over squeeze it IMPORTANT Ensure the circlip is properly located in the groove Red O Ring 3 x 1 85 x 2 OIL SHOCK Make two shocks...

Page 35: ...n slowly and let the air bubbles rise to the top of the shock body before you continue SHOCK OIL 550 cSt Push the piston rod fully into the shock Place the diaphragm onto the top of the shock displaci...

Page 36: ...Note which way round the circlip fits Rounded edge in first Do not over squeeze it IMPORTANT Ensure the circlip is properly located in the groove Red O Ring 3 x 1 85 x 2 OIL SHOCK Make two shocks the...

Page 37: ...n slowly and let the air bubbles rise to the top of the shock body before you continue SHOCK OIL 400 cSt Push the piston rod fully into the shock Place the diaphragm onto the top of the shock displaci...

Page 38: ...sher 1 60 mm x 4 Shock Bush x 4 IMPORTANT Tighten all shock mounting screws and nuts to just remove clearance then undo them all 1 2 a turn This is to ensure the fixings do not affect the suspension m...

Page 39: ...threadlock Use only a very small amount on the nut it must not get on the pivots The steering must move freely when the assembly is complete IMPORTANT Be careful when using threadlock Use only a very...

Page 40: ...easier adjustment on the car Greasing the threads will make adjusting easier 38 00mm 24 00mm NOTE Make two identical length REAR TRACK RODS These will be adjusted after the car is fully assembled LH T...

Page 41: ...Track Rod Front Track Rod B IMPORTANT Use the same assembly procedure for the turnbuckles as shown on page 39 STEP 45 A Pivot Ball x 2 M3 x 12 x 2 NOTE Bumper cut away for illustration purposes only...

Page 42: ...e This way up IMPORTANT Drill or ream two holes diameter 4 00mm IMPORTANT Note which way the block fits Black O Ring x 4 White Washer 0 80 mm x 2 M3 x 6 x 2 Cut out the Wing as shown before assembly S...

Page 43: ...Stud Ultra Short x 1 M3 x 10 x 1 M3 Washer x 3 M3 Nut Steel x 1 Ball Stud Ultra Short x 1 IMPORTANT Use the same assembly procedure for the turnbuckles as shown on page 39 STEP 45 A 11 00m m No4 x 3...

Page 44: ...the screws Motor NOT included Pinion NOT included Transponder NOT included Speed Controller NOT included Capacitors NOT included Receiver NOT included M3 Washer x 2 M3 x 6 x 2 20 21 22 23 24 25 26 27...

Page 45: ...ether IMPORTANT Drill or ream a hole for the aerial post in the body Cut out the body and gear cover as shown before assembly Velcro Pad x 2 NOTE The kit contains an optional gear cover The bodyshell...

Page 46: ...push the parts together firmly Small grooved washer Big grooved washer Small grooved washer Big grooved washer Disc springs IMPORTANT Ensure the disc springs are assembled as shown IMPORTANT REAR DIFF...

Page 47: ...t glue on the pulley teeth or the diameters where the bearings fit 8 x 16 x 5 x 2 Black O ring No4 x 3 8 U7239 U7239 U7244 OPTIONAL U7245 Alloy Eccentrics Super Glue H1057 U7241 U7242 U7242 No4 x 1 2...

Page 48: ...3869 U3364 U3364 U3869 U3136 U4124 PRO TRANSMISSION GEAR CHART IMPORTANT SLIPPER CLUTCH SETTING On most tracks it is best to start with the slipper on a tight setting and gradually loosen the spring t...

Page 49: ...embly procedure for the turnbuckles as shown on page 39 STEP 45 A Pivot Ball x 2 M3 x 12 x 2 M3 x 4 x 2 No4 x 1 2 x 2 Black Washer 1 60 mm x 2 6 00mm IMPORTANT Carefully adjust the grub screws to elim...

Page 50: ...ir U6804 Yellow Compound pair U6805 Silver Compound pair U6557 Yellow Compound pair U6517 Blue Compound pair U6515 Green Compound pair U6762 Silver Compound pair 4WD Mini Spike 2 U6595 Yellow Compound...

Page 51: ...Yellow U6550 Green U6549 Blue U6761 Silver 2WD Slim Low Profile Cut Stagger U6770 Yellow U6771 Green U6775 Silver U6776 Blue 2WD Slim Cut Stagger Tarmac Carpet Dry Astro Dry Grass Wet Grass Wet Astro...

Page 52: ...Schumacher Team Baseball Cap Schumacher Team POLO Navy blue G344S Small G344M Medium G344L Large G344XL X Large G344XXL XX Large G344XXXL XXX Large G344XXXXL XXXX Large G344XXXXXL XXXXX Large Schumac...

Page 53: ...y Eccentric pr U7268 C F Servo Spacer and C T R U7243 Alloy Washer Carrier U7239 Pro Layshaft U7237 Pro front Diff Pulley Fences U7238 Pro Rear Diff Pulley Fences U7265 C F Rear Shock Mount U7263 C F...

Page 54: ...l Rear Insert Front Tyre Front Wheel Front Insert Vented Drilled Wheel Yes No Wheels Tyres Kit Standard Pro Trans Transmission Type Motor Rotor Diameter mm Timing Deg Spur Pinion Motor Gearing Rear Sh...

Reviews: