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Schmalz SCPi FS RP, Operating Instructions Manual

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Contents

4 / 58

EN-US · 30.30.01.01602 · 01 · 10/18

4.4.4 Pneumatic Circuit Plan ..............................................................................................................  17

5 General Description of Functions ................................................................................................................ 18

5.1 Digital Switching Outputs (SIO)...........................................................................................................  18

5.2 IO-Link...................................................................................................................................................  18

5.3 Operating and Menu Concepts ...........................................................................................................  19

5.3.1 Navigating in the Menu ............................................................................................................  19

5.3.2 Enabling Vacuum Switches and Editing Parameters ...............................................................  19

5.3.3 Displaying the Basic Settings (Slide Show)...............................................................................  20

5.3.4 Basic Menu .................................................................................................................................  21

5.3.5 Extended Functions Menu (EF) .................................................................................................  22

5.3.6 Info menu (INF)..........................................................................................................................  23

5.4 Error Display .........................................................................................................................................  24

6 Transport and storage .................................................................................................................................. 25

6.1 Checking the Delivery ..........................................................................................................................  25

7 Installation..................................................................................................................................................... 26

7.1 Installation Instructions........................................................................................................................  26

7.2 Installation ............................................................................................................................................  26

7.3 Pneumatic Connection .........................................................................................................................  27

7.3.1 Connecting the Compressed Air and Vacuum .........................................................................  27

7.3.2 Instructions for the Pneumatic Connection .............................................................................  28

7.4 Electrical Connection............................................................................................................................  28

7.4.1 Operating the Vacuum Switch in SIO Mode ............................................................................  30

7.4.2 Operating the Vacuum Switch in IO-Link Mode......................................................................  30

8 Functions of the Vacuum Switch ................................................................................................................. 31

8.1 Overview of Functions .........................................................................................................................  31

8.2 Monitoring the Operating Voltage.....................................................................................................  32

8.3 Switching Points ...................................................................................................................................  32

8.3.1 Switching Point Mode and Switching Point Logic...................................................................  32

8.3.2 Two-Point Mode ........................................................................................................................  32

8.3.3 Window Mode ...........................................................................................................................  33

Summary of Contents for SCPi FS RP

Page 1: ...Compaktejector SCPi FS RP Operating Instructions WWW SCHMALZ COM EN US 30 30 01 01602 01 10 18...

Page 2: ...the rights established thereby Repro duction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any modifications to or abridgments of the...

Page 3: ...l Qualification 9 2 6 Modifications to the Ejector 9 3 Product description 10 3 1 Description of the Ejector 10 3 1 1 Suction of the Workpiece Vacuum Generation 10 3 1 2 Depositing the Workpiece Blowi...

Page 4: ...Display 24 6 Transport and storage 25 6 1 Checking the Delivery 25 7 Installation 26 7 1 Installation Instructions 26 7 2 Installation 26 7 3 Pneumatic Connection 27 7 3 1 Connecting the Compressed A...

Page 5: ...1 PIN Code for Write Protection 36 8 7 2 IO Link Device Access Locks 36 8 8 Device Identification 37 8 9 User Specific Localization 37 8 10 System Monitoring and Diagnostics 37 8 10 1 Minimum and Maxi...

Page 6: ...arameterization Server 44 12 Warranty 46 13 Spare and Wearing Parts Accessories 47 13 1 Spare and Wearing Parts 47 13 2 Accessories 47 14 Decommissioning and recycling 48 14 1 Disposing of the Ejector...

Page 7: ...chmalz is not liable for damage or malfunctions that result from failure to heed these instructions If you still have questions after reading the technical documentation contact the Customer Service C...

Page 8: ...ion with suction cups Operation is via a controller using external solenoid valves Neutral gases are approved as evacuation media Neutral gases include air nitrogen and inert gases e g argon xenon and...

Page 9: ...ed electrical specialists 4 Assembly and maintenance work may only be carried out by qualified personnel The following target groups are addressed in this manual Installers who are trained in handling...

Page 10: ...faces are picked up the integrated non return valve prevents the vac uum from dropping If the system vacuum drops below the activation limit value E due to leaks the Venturi nozzle is switched back on...

Page 11: ...T on OUT off 3 2 Operating Modes The vacuum switch can be operated in two operating modes Users can choose between direct connection to discrete inputs standard I O SIO mode or connection through the...

Page 12: ...Silencer 2 Type plate 1 3 4x mounting holes 4 Position of pneumatic controller 5 Vacuum switch with control and display el ement 6 Electrical connection M12 5 pin 7 Compressed air connection 1A blow...

Page 13: ...switching point 1 4 Down button 5 Up button 6 LED switching point 2 Switching points are indicated using two orange LEDs Depending on the selected operating mode the LEDs of the switching points SP1...

Page 14: ...typ max Supply voltage Us 19 2 24 28 8 VDC PELV1 Power consumption from US 2 IS 40 4 mA US 24 0 V Voltage of signal output PNP UOH US 2 Us VDC IOH 100 mA Voltage of signal output NPN UOL 0 2 VDC IOL 1...

Page 15: ...n 75 135 185 Max blow off capacity 1 l min 300 Air consumption 1 l min 115 190 290 Air consumption for blow off1 l min 310 Sound level1 unobstructed suction dBA 75 Sound level1 suction dBA 72 Weight k...

Page 16: ...dr2 Switch off delay 2 0 ms P n Signal type transistor function PNP switch P n uni Vacuum unit Vacuum unit in mbar bA Eco ECO mode Deactivated oFF d15 Display alignment Standard 5td Pin PIN code 000 F...

Page 17: ...Technical Data EN US 30 30 01 01602 01 10 18 17 58 4 4 4 Pneumatic Circuit Plan...

Page 18: ...can be operated in IO Link mode to enable intelligent communication with a con troller The parameters of the vacuum switch can be set remotely using IO Link mode The vacuum switch provides many addit...

Page 19: ...table for at least 3 seconds otherwise there may be a loss of data and the resulting error E01 occurs The menus will automatically close if no button is pressed for 1 minute The display also returns t...

Page 20: ...and buttons When doing so the possible settings are run through cyclically For numerical values consist ing of 3 digits the button is used to move to the next highest digit At the end of the editing...

Page 21: ...1 lower window point 1 hy1 or L Hysteresis switching point 1 win dow mode or leakage limit 1 CM mode 5P2 or FX2 Switching point 2 upper window point 2 rP2 or FL2 Reset point 2 lower window point 2 hy...

Page 22: ...e switching point is in condition monitoring mode C no dr1 Switch off delay for switching point 1 In ms This parameter is not displayed in the menu if the switching point is in condition monitoring mo...

Page 23: ...Format of the part no example 10 02 02 05440 5nr Serial number Information about the production period Overview of display codes in the Info menu When specifying the counter values or numbers with mor...

Page 24: ...ith the button the first three decimal places of the se rial number are displayed the digits x106 This corresponds to the three digit block with the highest per ceived value The remaining decimal plac...

Page 25: ...of delivery can be found in the order confirmation The weights and dimensions are listed in the delivery notes 1 Compare the entire delivery with the supplied delivery notes to make sure nothing is m...

Page 26: ...materials that have been provided 2 Carry out mounting and removal only when the device is in an idle depressurized state 3 Pneumatic and electrical line connections must be securely connected and at...

Page 27: ...escribed and explained in detail below 7 3 Pneumatic Connection CAUTION Compressed air or vacuum in direct contact with the eye Severe eye injury 4 Wear eye protection 4 Do not look into compressed ai...

Page 28: ...n the hoses and pipelines as much as possible 2 Keep hose lines free of bends and crimps 3 Only use a hose or pipe with the recommended internal diameter to connect the ejector otherwise use the next...

Page 29: ...protection against overloading 4 Prevent constant load currents 0 1 A The electrical connection is established using a 5 pin M12 connector that supplies the vacuum switch with voltage and contains the...

Page 30: ...de PIN assignment 5 pin M12 connector M12 connector Pin Symbol Function 1 Us Power supply for sensor 2 3 Gnd Ground 4 C Q IO Link communication 5 Start of operations The second output OUT2 for the vac...

Page 31: ...ent dI5 See ch 8 6 2 Eco mode Eco See ch 8 6 3 Menu PIN access rights P1n See ch 8 7 1 IO Link device access locks See ch 8 7 2 Part number Art See ch 5 3 6 Software version 5oc See ch 5 3 6 Serial nu...

Page 32: ...onitoring mode C no C nc Diagnostics mode D no D nc In this case there is a differentiation between the switching point logic NO normally open and NC nor mally closed A change in the switching point l...

Page 33: ...g point FL Output NO Output NC Time t Hysteresis Hysteresis When switching from two point mode to window mode the current switching points SPx and rPx are interpreted as window points FHx and FLx They...

Page 34: ...Diagnostics mode monitors the internal warnings and error messages of the switch When an error mes sage error code in display or ISDU 130 or warning CM bit in ISDI 146 appears the switching point is...

Page 35: ...ure p mbar Switching point SP Reset point rP Output NO Output NC Time t Legend Switch on delay ds Reset delay dr 8 5 2 Transistor Function The electrical characteristic of the switching outputs can be...

Page 36: ...ice is in operation can change the status of signal inputs and outputs The PIN code is entered in the EF menu under the menu item P1N or via IO Link The current settings are still displayed in a locke...

Page 37: ...on Equipment labeling from the circuit diagram Installation date Geo location Web link to the relevant IODD The parameters are ASCII character strings with the maximum length given in the data diction...

Page 38: ...its the entire display of the device status with clas sification of the severity level of errors and warnings 8 10 4 Leakage Measurement If one of the switching points for the vacuum switch is set to...

Page 39: ...the ejector To calibrate the vacuum sensor the system s vacuum circuit must be open to the atmosphere The function for zero point adjustment of the sensor is performed in the basic menu under the par...

Page 40: ...detergents 4 Do not extract liquids or bulk materials e g granulates Always carry out the following tasks before activating the system 1 Before each use check that the safety devices are in perfect co...

Page 41: ...e con nections Leakage at suction cup 4 Eliminate leakage from suction cup Operating pressure too low 4 Increase operating pressure ob serve maximum limits Internal diameter of hose line too small 4 O...

Page 42: ...nt EEPROM operat ing voltage was disconnected too quickly after changing the param eters saving process was not com plete 4 Reset to factory settings recording of a valid data set via IO Link with eng...

Page 43: ...or E01 remains in the display after being shown once Delete the error by switching off the power supply If this error occurs again after the power supply is switched back on then the device must be re...

Page 44: ...acement of the Device with a Parameterization Server The IO Link protocol provides an automated process for transferring data when a device is replaced For this Data storage mechanism the IO Link mast...

Page 45: ...Maintenance EN US 30 30 01 01602 01 10 18 45 58 Use the Parameterization server function of the IO Link master to ensure that no data is lost when switching the device...

Page 46: ...are original parts supplied by us We are not liable for any damage resulting from the use of non original spare parts or accessories The exclusive use of original spare parts is a prerequisite for th...

Page 47: ...duct especially the safety features after every maintenance or troubleshooting operation The following list contains the primary spare and wearing parts Part no Designation Legend 10 02 02 03381 Silen...

Page 48: ...specific guidelines and legal obligations for waste prevention and disposal 14 2 Materials Used Component Material Housing PA6 GF PC ABS AL Inner components Aluminum alloy anodized aluminum alloy bra...

Page 49: ...Appendix EN US 30 30 01 01602 01 10 18 49 58 15 Appendix See also 2 SCPi_CE_30 30 01 01667 00 pdf 50 2 SCPi_Data Dictionary_01 pdf 51...

Page 50: ......

Page 51: ...ocess Data Output IO Link Bitrate Minimum Cycle Time PD In Byte 0 Vacuum in mbar MSB Data Type ro 38 4 kBit sec COM2 Switching Point 1 Access Process Data Input IO Link Implementation Process Data Rem...

Page 52: ...0 3 bytes ro Date code of production month year 254 0x00FE 0 1 64 bytes ro SCP 25 NO FS RP Detailed type description of the device 24 0x0018 0 1 32 bytes rw User string to store location or tooling i...

Page 53: ...teach in command 0x00 Channel changed 0x07 Teach in failed 0x11 Teach in successful 12 0x000C 0 2 bytes 0 7 rw 0 Bit 0 Parameter access lock lock ISDU write access Bit 1 Data storage lock Bit 2 Local...

Page 54: ...Ou2 1 byte 0 1 rw 0 0 NO 1 NC 63 0x003F 2 Ou2 1 byte 2 3 128 129 rw 3 2 Window Mode 3 Two Point Mode 128 Condition Monitoring not for VSi P10 129 Diagnostic Mode 63 0x003F 3 Hy2 2 bytes rw Unit mbar 8...

Page 55: ...witch point 2 erasable 32 0x0020 0 2 bytes ro Number of errors since last power up 36 0x0024 0 1 byte ro 0 Device is operating properly 1 Maintenance required 2 Out of specification 3 Functional check...

Page 56: ...eakage rate above limit 0x22 Yellow Primary supply voltage US outside of operating range Yellow Warning upper Teach In failed Everything OK Everything OK 0x41 0x81 Red Defect lower Internal parameter...

Page 57: ...Notes EN US 30 30 01 01602 01 10 18 57 58 16 Notes...

Page 58: ...J Schmalz GmbH EN US 30 30 01 01602 01 10 18 Subject to technical changes without notice...

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