Schmalz JumboPicker-Flex, Operating And Maintenance Instructions Manual

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Contents
Operating and Maintenance Instructions
JumboPicker-Flex Jungheinrich
www.schmalz.com
1 Safety Instructions ............................................................................................... 6
1.1 Classification of safety instructions ................................................................................... 6
1.2 Warnings ........................................................................................................................... 7
1.3 Mandatory symbols ........................................................................................................... 7
1.4 Regulations in these instructions....................................................................................... 8
1.5 Fundamental safety instructions........................................................................................ 8
1.6 Intended use ...................................................................................................................... 9
1.7 Obligations of the Manufacturer of the Finished Unit ......................................................10
1.8 Requirements and Instructions for Installation, Maintenance and Operating Staff .........10
1.9 Requirements for the Location of Use .............................................................................11
1.10 Danger Zone Definition ...................................................................................................12
1.11 Emissions ........................................................................................................................14
1.12 Personal protective equipment ........................................................................................14
2 Product Description ........................................................................................... 15
2.1 Components of the vacuum tube lifter JumboPicker-Flex ..............................................15
2.2 Description of Operation ..................................................................................................15
2.3 Controls ...........................................................................................................................16
2.3.1 Button Assembly..............................................................................................................16
2.3.2 Tube lifter operator handle ..............................................................................................16
2.4 Lift tube ............................................................................................................................16
2.5 Rotary Union ....................................................................................................................16
2.6 Load suspension devices / suction cups .........................................................................17
2.7 Vacuum Generation ........................................................................................................17
2.7.1 Vacuum Generator ..........................................................................................................17
2.7.2 Dust Filter (STF) ..............................................................................................................17
2.8 Safety Features ...............................................................................................................17
2.8.1 Vacuum Limiting Valve ....................................................................................................17
2.8.2 Sensors ...........................................................................................................................17
2.8.3 Non-return valve ..............................................................................................................18
2.9 Type Plate .......................................................................................................................19
2.10 Optional Accessories .......................................................................................................19
2.10.1 Warning Light ..................................................................................................................19
2.10.2 Scissor arm brake ...........................................................................................................19
3 Technical Data .................................................................................................. 20
3.1 JumboPicker-Flex ............................................................................................................20
3.2 Dimensions ......................................................................................................................21
4 Delivery, Packaging and Transport ................................................................... 22
4.1 Delivery ............................................................................................................................22
4.1.1 Items Included in Delivery ...............................................................................................22
4.1.2 Check for Completeness .................................................................................................22
4.1.3 Report damage ................................................................................................................22
4.2 Packaging ........................................................................................................................22
4.3 Handling the System .......................................................................................................24
4.4 Transporting the Finished Unit ........................................................................................24