LoadSurfer XTN 540-1150 Instructions Manual Download | Manualshive

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For your safety

Please read this instruction manual before you use the Hand

Pallet Truck!

Please keep these instructions for future reference.

Contents: Part List and Instruction

Model .:

XTN 540-1150

Safety-Lifting Group

Unit 23 Atlantic Road

,

Avonbridge Trading Estate

,

Avonmouth

,

Bristol

,

BS16 1XB

Tel: +

4

4

(0)1179 381600

Fax: +

4

4

(0)1179 381602

www.safety-lifting.com

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Summary of Contents for XTN 540-1150

Page 1: ...re you use the Hand Pallet Truck Please keep these instructions for future reference Contents Part List and Instruction Model XTN 540 1150 Safety Lifting Group Unit 23 Atlantic Road Avonbridge Trading Estate Avonmouth Bristol BS16 1XB Tel 44 0 1179 381600 Fax 44 0 1179 381602 www safety lifting com ...

Page 2: ...eliable and easy to use product For your safety and correct operation please carefully read this instruction manual before using this pallet truck 1 2 Introduction and precautions All of the information reported herein is based on data available at the moment of printing We reserve the right to modify our own products at any moment without notice and incurring in any sanction So it is suggested to...

Page 3: ...0g medium size screw driver 3 mm Punch 1 5 Parts Handle 45 Handle axis 46 2x spring pin 23 These parts are supplied in a plastic bag which is attached to the handle Note The number of the handle and pump should be the same 2 Assembling the Handle Pict 1 ...

Page 4: ...t the axle with hole Part No 46 into the hydraulic pump and handle from the right to the left See Pict 1 2 3 Use the hammer to tap another spring pin Part No 23 into the axle with the hole Part No 46 Using a 3mm Punch to finish 2 4 Using screw driver to lift up the Cam 17 and put the adjusting nut into the Cam slot check the correct position of the chain see Pitc 2 1 2 5 Remove the Pump locker Pic...

Page 5: ...se the forks and the DRIVE position properly 3 2 If the forks descend while pumping in the DRIVE position turn the nut Part No 59 counter clockwise until the forks do not lower 3 3 If the forks do not descend when the Lever is in the LOWER position turn the nut Part No 59 clockwise until raising the Lever Part No 51 lowers the forks Then check the DRIVE position according to item 3 1 and 3 2 to be...

Page 6: ...6 4 0 Handling 4 1 Driving and Steering the truck with Handle The handle is adjusted directly to the steering wheels The steering wheels will follow the position of the handle Pict 3 ...

Page 7: ...er will not be in the middle between the hand pallet truck and other loads If the pallet truck is not used it must be firmly fixed on the truck when the truck is moving 5 0 Service and warranty 5 1 Oil The Hydraulic oil in the pallet truck is used for work condition of 6 C to 45 C only If the pallet truck is used in a temperature under 6 C it must be used with other Hydraulic oil with vicostity un...

Page 8: ...t use the pallet truck on a uneven or slopping ground Do not use the pallet truck on gradients 6 5 The pallet truck is not allowed to be used in insufficiently illuminated areas Minimum illimination must be at least 50 lux 6 6 If the pallet truck is moving it is not allowed to turn the handle into the right angle to stop the pallet truck 6 7 It is forbidden to use hand pallet truck for people tran...

Page 9: ...ts and method statements before commencing work with the pallet truck 6 19 It is forbidden to use the pallet truck if there is a risk that the pallet truck and load may fall down for example from unsecured ramps 7 0 Guarantee This hand pallet truck is guaranteed within 12 months from the date of purchase The guarantee is only given if the hand pallet truck is used and serviced as instructed in thi...

Page 10: ...y more attention to lubricate the rod Adjust the nut Part No 59 see the item 3 3 4 Leaks Sealing parts worn or damaged Some parts creaks or worn into small Replace with the new one Replace with the new one 5 The fork descends without the release valve worked The impurities in the oil cause the release valve to be unable to close tight Some parts of the hydraulic system is cracked or bored The air ...

Page 11: ...steering wheel axis Part No 21 go through the hole of the pump body Part No 15 and the hole of the break 6 Screw in the screw pin of the break to make sure that the beak and the steering wheel axis Part No 21 are totally connected to the pump axis 7 Assemble the two steering wheels Part No 26 back into the wheel shaft 8 Use hammer to place the spring pin Part No 23 into the holes 9 Screw in or out...

Page 12: ...g 51109 1 61 Release Rod 1 20 Table 1 62 Fork 1 21 Steering Wheel Axis 1 63 Lifting Yoke 1 22 Spring Pin Ø6 x 35 2 64 Plastic Bushing 36 x 25 x 30 2 23 Spring Pin Ø5 x 30 10 65 Table Pin 2 24 Spring Pin Ø6 x 45 1 66 E ring Ø20 2 25 Snap Ring Ø45 1 67 Lifting Yoke Axis 540 1 26 Steering Wheel Ø180 x 50 2 68 Rod 1150 2 27 Bearing 6204 12 69 Arm 2 Part List XTN 540 1150 27 Bearing 6204 12 69 Arm 2 28...

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