Schmalz Jumbo Ergo Operating Instructions Manual Download Page 28 | Manualshive

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Schmalz Jumbo Ergo Operating Instructions Manual Download Page 28

INSTALLATION

28 | EN

www.schmalz.com

30.30.01.00173/04

5

Installation

5.1 Connecting the vacuum tube lifter Jumbo

Procedure:

1. Lay out the compressed air hose/vacuum

supply hose with a diameter of 500 mm.

2. Attach first suspension band in a loop about

1.2 m from end of hose

3. Attach remaining bands after each complete

circle of hose coil.

4. Insert carrier unit for supply hose in crane rail
5. Fit snap hook in carrier unit or securing

clamp.

6. Insert the carrier unit for vacuum tube lifter

J

UMBO

E

RGO

/S

PRINT

into the crane jib.

7. Attach end buffer to end of crane jib.

8.

J

UMBO

E

RGO

/S

PRINT

35 to 140:

Attach the tube lifter with rotary union to the
carrier unit and secure it with the retaining
split pin.

Please read section 1.6 (Requirements & instructions for installation, maintenance
and operating staff) before starting installation.

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Summary of Contents for Jumbo Ergo

Page 1: ...www schmalz com Innovative Vacuum for Automation EN Operating Instructions Vacuum Tube Lifter Jumbo Ergo Sprint 30 30 01 00173 04 03 2018...

Page 2: ...chmalz GmbH retains the rights established thereby Reproduction of the contents in full or in part is only permitted within the limits of the legal provisions of copyright law Any modifications to or...

Page 3: ...ed air hose 16 2 7 Vacuum generation 17 2 7 1 Vacuum generator 17 2 7 2 Vacuum limiting valve 17 2 7 3 Motor protection switch MSS 17 2 8 Load bearing devices suction pads 18 2 9 Accessories 19 2 9 1...

Page 4: ...position 35 5 6 1 Without load 35 5 6 2 With load 36 5 7 Test 36 6 Operation 37 6 1 General safety instructions regarding operation 37 6 2 What to do in an emergency 39 6 3 Description of operation 3...

Page 5: ...9 1 General notes 52 9 2 Checking safety features 52 9 3 Service table 53 9 4 Cleaning 54 9 5 Operator handles 54 9 6 Radio remote control SRC 55 9 7 Jib crane column wall mounted crane system 55 9 8...

Page 6: ...in death or serious injury if it is not avoided Caution This warning informs the user of a risk that could result injury if it is not avoided Attention This warning informs the user of a risk that co...

Page 7: ...ive atmosphere Electrical voltage Flying debris Hand injury Crushing injury Suspended load Fall hazard Vacuum Hearing damage 1 3 Mandatory symbols Explanation of the mandatory symbols used in the oper...

Page 8: ...JUMBO In view of this the responsibilities for the various tasks to be carried out on the vacuum tube lifter JUMBO must be clearly specified and adhered to The vacuum tube lifter JUMBO should be used...

Page 9: ...these must have the same physical properties as the products named in the order confirmation Avoid carrying loads at an angle Always pick up loads above the center of gravity The vacuum tube lifter Ju...

Page 10: ...the operating instructions Who can be expected to reliably perform the tasks assigned to them The operating instructions must be accessible at all times The operator is obligated to perform a risk ana...

Page 11: ...is operated only with crane systems hoists that are in perfect working order and have the necessary specifications for the particular load Non explosion proof switching components Risk of fire and ex...

Page 12: ...d falls the danger zone greatly depends on the type of load and the transport height Loads should therefore be carried as close to the ground as possible ATTENTION System failure due to small parts be...

Page 13: ...least 3 Protective glasses class F 4 Other protective equipment as required by the situation or prescribed by national regulations Noise pollution from the vacuum generator Noise pollution can cause...

Page 14: ...product may vary Item Description Item Description 1 Suction pad 2 Operator handle 3 Lift tube 4 Rotary union 5 Vacuum supply hose 6 Aluminum jib crane 7 Vacuum generator incl console and silencer bo...

Page 15: ...different operator handles for the vacuum tube lifter JUMBO JUMBOERGO JUMBOSPRINT The control handle blue is rotated to lift release and lower the load The operator handle is pulled up or pressed down...

Page 16: ...he tube lifter to be continuously rotated The rotary union contains the tube lifter safety valve which causes the tube lifter to be lowered slowly in the event of a vacuum supply failure The vacuum tu...

Page 17: ...he vacuum limiting valve that was set at the factory 2 7 3Motor protection switch MSS The motor protection switch is used to switch the electrical vacuum generation on and off and provides overvoltage...

Page 18: ...re that the vacuum tube lifter JUMBO remains in an optimum condition at all times it is important to check and if necessary replace the suction sealing lips at regular intervals see service table 9 3...

Page 19: ...commended distance 20 cm in all directions We strongly recommend that a dust filter be built into the vacuum line in order to protect the blower from all types of contamination ambient dust soiled tra...

Page 20: ...imum operating pressure for the ejector It also has a shut off valve for switching the customer supplied compressed air off manually The radio remote control can be used to switch the vacuum generator...

Page 21: ...gure 1 Figure 2 The silencer reduces the noise level If the silencer is soiled speed reduction is impaired and the noise level will start to increase again In this case the silencer should be blown dr...

Page 22: ...m or greater When using a long operator handle 1000 mm a venting unit must be used otherwise the valve pipe and lift tube warranty will become void With the rotation unit vacuum gripped workpieces wei...

Page 23: ...o swivel flat workpieces weighing up to 85 kg manually from a vertical to a horizontal position The gauge which is mounted on the operator handle indicates the vacuum at the suction pad and as a resul...

Page 24: ...85 110 140 200 300 Jumbo 35 35 Jumbo model Lift capacity kg Max lift capacity kg Jumbo 45 45 30 Jumbo 65 65 50 Jumbo 85 85 70 Jumbo 110 110 90 Jumbo 140 140 120 Jumbo 200 200 Jumbo 300 300 When using...

Page 25: ...sure nothing is missing 4 1 3Report damage Following delivery of the shipment damage caused by defective packaging or in transit must be reported immediately to the carrier and J Schmalz GmbH 4 2 Pack...

Page 26: ...al damage Unloading and transport must only be carried out by trained forklift truck drivers who have also completed all the necessary safety training Hoists and slings must have the necessary specifi...

Page 27: ...work shoes S1 protective glasses class F work gloves safety category 2133 CAUTION Improper removal of system from the transportation box System damage Do not apply force Observe the instructions for...

Page 28: ...ete circle of hose coil 4 Insert carrier unit for supply hose in crane rail 5 Fit snap hook in carrier unit or securing clamp 6 Insert the carrier unit for vacuum tube lifter JUMBOERGO SPRINT into the...

Page 29: ...d shackle Damage to the supply hose or compressed air hose due to incorrect mounting Hose lines become damaged eventually resulting in system failure The supply hose or compressed air hose must hang f...

Page 30: ...acuum blower and secure with a hose clamp Attach the other side of the supply hose to the rotary union or recommended dust filter 5 3 using a hose clamp 7 Set up the electrical connection in accordanc...

Page 31: ...he supply hose from the blower or silencer box to the side of the dust filter 1 and use a hose clamp to seal 2 On the underside of the dust filter 2 attach the supply hose to the vacuum tube lifter JU...

Page 32: ...e shortened at the rotary union top Tube lifter stroke approx 0 7 x length of the lift tube unloaded The tube lifter must be disconnected before the lift tube can be shortened at the rotary union Caut...

Page 33: ...spiral using the bolt cutter 7 Apply multipurpose grease to the rotary union thread to facilitate mounting of the lift tube 8 Twist the lift tube all the way back onto the threads of the rotary union...

Page 34: ...nt within the permitted adjustment range Moving in the Plus direction increases the load bearing capacity increases the tensile force of the springer balancer Moving in the Minus direction decreases t...

Page 35: ...um tube lifter JUMBO to take in less ambient air and resulting in a higher hovering position Note on the hose cylinder Lower hovering position Raise hovering position Lift tube damage If the hovering...

Page 36: ...If the hovering position with load is set to the highest level end stop position the blower will overheat and become damaged This setting also results in an increased energy consumption Do not set the...

Page 37: ...ntenance and operating staff must be read Tip Switching off the blower during break times by pressing the SRC radio remote control can reduce power consumption by up to 40 Non observance of the genera...

Page 38: ...ecessary to secure this area must be present during the lifting transportation process This maximum load must not be exceeded Do not set down any parts on the vacuum tube lifter Jumbo as they will fal...

Page 39: ...ons must leave the danger zone immediately 6 3 Description of operation The vacuum tube lifter JUMBO is used for fast and frequent lifting and moving of workpieces weighing up to 300 kg The vacuum gen...

Page 40: ...control handle operator handle of the Jumbo Ergo Sprint must be moved to the lower position WARNING Compressed air is supplied to the ejector SEM via the compressed air connection The rotary union att...

Page 41: ...he workpiece must not adhere to anything The workpiece must not be tilted Max lift capacity of the system must not be exceeded WARNING ATTENTION Blower damage If the twist grip or operator handle is p...

Page 42: ...the load 2 Press down the control lever image 2 The vacuum lift tube relaxes and the suction pad is lowered 3 Lower the suction pad onto the load Ensure that the load is distributed evenly 4 Slowly p...

Page 43: ...down the control lever The vacuum lift tube relaxes and the suction pad is lowered along with load 2 Lower the load in the desired location 3 To set down the load press down the control lever as far...

Page 44: ...int 2 When the workpiece is lifted the manual swiveling unit swivels into a horizontal position automatically 3 Once the required position has been reached set down the workpiece as described in secti...

Page 45: ...as the load has been released by the suction pad you can release the venting unit lever 6 9 3Replacing the suction pads without a quick change adapter Procedure 1 Switch off vacuum generator 2 Remove...

Page 46: ...sembly procedure 1 Switch off vacuum generator 2 Insert the suction pad suspension bolts 8 into the gaps of the perforated disk 7 of the operator handle 3 Rotate the suction pads in direction A until...

Page 47: ...is switched on the vacuum blower on the operator handle can be switched on and off To switch the vacuum tube lifter JUMBO on the operator handle on and off press the radio remote control button see im...

Page 48: ...the operator with an overview of the many integrated functions of the tube lifter Jumbo Ergo Sprint right at the machine The quick reference guide has been designed in a size that is easy to see and r...

Page 49: ...or handle Take care not to damage the lift tube in any way when doing this The suction pad must be detached and stored separately Recommended storage for elastomer parts The effects of ozone light esp...

Page 50: ...Increase maintenance interval for the silencer on the blower Vacuum tube lifter JUMBO with ejector Examine the compressed air hose and tube lifter for cracks Check gripping mechanism Clean or replace...

Page 51: ...e lifter JUMBO is in use the operator handle of the tube lifter remains in the upper block position even without load and cannot be lowered or can only be lowered slowly by operating the twist grip or...

Page 52: ...e non return valve leaking X X X Procedure 1 Switch on the vacuum tube lifter JUMBO 2 Lift the load and move the twist grip to the Lift position 3 Switch off the vacuum tube lifter JUMBO The vacuum tu...

Page 53: ...es i e not leaking X X Can the rotary union be moved easily X X Is the twist grip or control lever responsive X X Are the operating instructions still available and are operators familiar with them X...

Page 54: ...his filter is blocked the vacuum tube lifter JUMBO can no longer be lowered and it will not be possible to release the workpiece from the suction pad A slow lowering of the vacuum tube lifter JUMBO in...

Page 55: ...ations Make sure that inspections and tests are arranged for the required times and never operate equipment if it does not have the relevant official approval documents Within Germany accident prevent...

Page 56: ...he lift tube to prevent it from falling then release the catches on the trolley connecting bolts 6 Loosen the trolley connecting bolts and slowly suspend the lift tube 10 2Disposal Only qualified spec...

Page 57: ...perating instructions and CAD data and get comprehensive information about our products and services www schmalz com dokumentationen How to videos In short easy to understand videos we explain the com...

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