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Error/Symptom

Reason

Solution

Over temperature, heating by low ambient temperatures

M.EZ-04.01-S-en-F1-extra-info EL

28-july-2011

Schischek GmbH 

Germany, Mühlsteig 45, Gewerbegebiet Süd 5, 90579 Langenzenn, Tel. +49 (0)9101 9081-0, Fax +49 (0)9101 9081-77, E-Mail [email protected]

ExMax-.., RedMax-.., InMax extra information EL – F1

Actuator does not work

LED ligths red

l

The actuator is operated by a too high ambient

temperature and the internal temperature sensor

responded

l

Shut off actuator and let temperature decrease, reduce ambient

temperature by suitable measures e.g. ventilation or other mounting

position of the actuator

02

Actuator does not work

LED lights green

l

3-Pos control signal is wired on both entrances

l

Required torque is greater than actuators torque

l

Control signals are not attached or attached on a

wrong conductor

l

Actuator is incorrect mounted and is blocked by an

external stop unit

l

Actuator is clocked with more than 20 impulses <0,5

per sec. and therefore adjusted into suspend mode

l

Interchanged supply lines

l

Readjust/correct circuit

l

Adjust a higher torque at the actuator if possible otherwise exchange

for a type with higher torque.

l

Examine rule and adjusting signal in accordance with attached diagram

l

Dismount actuator and testdrive without load for operability. Install

actuator accordingly that the power transmissions runs without external

blockade or torsion

l

Switch off supply voltage for at least 2 sec. thereby a reset is conducted

Readjust controller in order to extend control pulses

l

Wire 1 must be (-, N) and wire 2 (+, L)

03

05

06

07

Y-drive in the 3-pos mode can not gear

into intermediate positions

l

The conversion of constant mode on  3-pos-modus

was not set

l

Recalibrate the actuator in accordance with assembly instructions

08

Actuator sits diagonally on the squared

damper shaft

l

The actuators have an angle of rotation of 95°

inclusive 5° pre-tention. While assembling the pre-

loading was not considered

l

Dismount actuator of the damper, use the enclosed socket wrench to

draw up approx. 5° over the hand operated control device before

remounting on the damper shaft. Consider additional information

„ME“ (size S) of the assembly instructions

A modulating actuator (Y) works with

reduced angle of rotation and already

reaches its end positions before 0 V/4

mA, respectively before 10V/20mA.

l

At start up no self adjustment of angle of rotation

was accomplished

l

Accomplish self adjustment of angle of rotation in accordance with

assembly instruction

LED flashes irregularly and actuator

does not work

l

Actuator does not receive sufficient supply voltage

l

Cable to long, voltage drop in the supply line to large

l

Increase line cross section or increase tension at the transformer/power

suply unit

l

Increase line cross section or increase tension

l

No power supply attached

l

The actuator is operated beyond ex-prevention

ambient temperature specifications and the internal

temperature sensor did irreversibly  shut down

operations

l

Attache power supply and turn on

l

Because of inadmissable operation the actuator drove out of safety

relevant reasons into an irreversible condition and must be exchanged.

Accompanying new installation the ambient temperature has to be

reduced accordingly

Actuator does not work

LED does not lights

01

Acuator does not work

LED is red blinking

04

l

The actuator has been mounted by temperatures

of less than -20°C and did not reach is operating

temperatur of at least  -20°C.

l

Ensure that a constant voltage supply on conductor 1--2 is existing.

l

Wait until the required operating temperature is achieved by the actuators

 internal heating system.The actuator will start operating independently

E X P L O S I O N P R O O F

Error indication

I.  3 sec. motor running time

1. The 3 sec. motor running time  mode is only in switch position 0 and 5 and  at a constant

  supply voltage  on terminals 1 and 2  which  must be in minimum  for 1 minute applied

/available.

2. The actuator opens at voltage on terminal 3 (resp. closes),  and closes at voltage on 

terminal 4 (resp. opens )  depending on mounting  position of the actuator.

3. The max. duty ratio is 10 % resp. 1 cycle / minute. Between two fully cycles to the same

direction there must be a minimum intermission of 1 minute. The actuator is blocked if

the break time is less than 1 minute. The release for the next cycle is made automatically

by an internal  timing relay.

4. Same function is applied on spring return actuators . Faile safe operation is regarded 

same as a motor running cycle.

5. If  its tried to use the 1 wire On/Off methode in switch position 0 and 5, software changes

the running time temporarily and automatically to 15 sec. motor running time to protect

the actuator for overheating due to uncontrolled duty ratio.

II. Temperature rise

While operating the ..Max actuator following parameters have to be aligned:

At overload resp. temperature rise the actuator will remain functionless until cooling.

During cooing the LED is red.

III. Use at low ambient temparature below -20°C

All ..Max actuators are equipped with a regulated integrated heating device designed 

for employments down to -40°C ambient temperature.

The heater will be supplied automatically by connecting the constant voltage supply on

the clamps 1 and 2.

Following parameters are to be considered by ambient temperaure < 10°C:

1.  After mounting the actuator must bei immediately electrically connected.

2.  The actuator will only be activated after the operating temperature has reached at least

-20°C .

3.  The adjustment options are only ensured after this heating up period.

IV.Mechanical protection

1.  The actuator must be operated with an outside load of at least 5 Nm.

2. After installing the actuator to the damper/armature an automatic alignment has to be

accomplished, in order to obtain a „gentle blockade/stop“. This function protects the 

damper/armature by reducing the end positions/blockade speed in order to avoid 

mechanical overload. The actuator alignes specifically once with 90 sec./90° onto each

position, recognizes the blockade position in order to reduce the motor performance 

during operation briefly before reaching the end/blockade position.

www.schischek.com

Summary of Contents for InMax Revolution

Page 1: ...0 sec at 90 1 sec at 90 On off 2 contacts 5 85 fire trigger SB 7 5 7 6 InMax 15 F1 15 Nm 24 240 VAC DC 3 15 30 60 120 sec at 90 1 sec at 90 On off SB 1 4 1 5 InMax 15 SF1 15 Nm 24 240 VAC DC 3 15 30 60 120 sec at 90 1 sec at 90 On off 2 contacts 5 85 SB 1 4 1 5 InMax 15 BF1 15 Nm 24 240 VAC DC 3 15 30 60 120 sec at 90 1 sec at 90 On off 2 contacts 5 85 fire trigger SB 7 5 7 6 InMax VAS Type as abo...

Page 2: ...operation of actuators with spring return danger of injury exists with release let go the allen key Integral heater integral heater controlled for ambient temperature down to 40 C Housing material aluminium die cast housing painted optional in stainless steel version AISI 316 Type InMax VAS amercoat painting type InMax CTS Dimensions L W H 210 95 80 mm for diagramm see extra information ME S Weigh...

Page 3: ...0 VAC DC a Attention If you use this type of wiring the heater does not work in case of open contact S T Switch Push button Lamp for adjustment behind the blancking plug 10 position switch S Push button T 3 colour LED PA PA PA PA Example InMax 15 BF1 Requested parameter Torque 15 Nm Running time motor 30 sec 90 Result switch position S 02 See extra information EL S A Self adjustment of Angle of ro...

Page 4: ...t to the factory InMax actuators are equipped with an additional temperature sensor to stop the actuator before reaching this max temperature In this case the failure must be eliminated immediately on site H InPro TT The actuator works only with the temperature sensor type InPro TT Details see extra information ME Details see extra information ME InSwitch is an accessory to InMax actuators size S ...

Page 5: ...ltage Uv V Formula for max cable length L at cable cross section A L A l Uv 18V 0 0714 Formula of needed cable cross section A at a cable length of L A 0 0714 l L Uv 18V The EL S data sheet contains additional information for ExMax RedMax and InMax actuators of the size S for the optimization and simplification in regard to planning installation and initial startup It provides influences of extern...

Page 6: ...wn operations l Attache power supply and turn on l Because of inadmissable operation the actuator drove out of safety relevant reasons into an irreversible condition and must be exchanged Accompanying new installation the ambient temperature has to be reduced accordingly Actuator does not work LED does not lights 01 Acuator does not work LED is red blinking 04 l The actuator has been mounted by te...

Page 7: ...d 12 12 mm 60 incl radius of bend for the cable All InMax actuators are equipped with a 10 position switch a push button and a multicolor LED for calibration These control elements are to be found cable laterally behind the two middle sectioned dummy plugs For operation these must be removed The calibration can be achieved despide lining up tension at the actuator It has to be of great concern tha...

Page 8: ...postion must be selected by turning the actuator 180 Mounting 1 Affix tap hole M4 in accordance with drill template on the damper or to a mounting bracket 2 Adjust drive shaft of the actuator with the socket wrench that the drive stands perpendicular to the damper before pluging actuator on to the damper shaft 3 Plug actuator onto damper shaft and fix diagonally with 2 screws 4 Remove the socket w...

Page 9: ...res which require a special adaption Specification E X P L O S I O N P R O O F Schischek GmbH Germany Mühlsteig 45 Gewerbegebiet Süd 5 90579 Langenzenn Tel 49 0 9101 9081 0 Fax 49 0 9101 9081 77 E Mail info de schischek com InMax extra information ME size S 4 4 Mounting to a butterfly valve Mounting to a ball valve 4 Mounting instructions for InMax actuators size S on butterfly valve and ball valv...

Page 10: ...9 0 9101 9081 77 E Mail info de schischek com InMax extra information ME size S Mounting of terminal boxes type InBox via mounting bracket type MKK S to the actuator accessory 2 2 B A 1 Screw mounting bracket MKK S to the actuator A then screw terminal box to the mounting bracket B Mounting bracket MKK S can be mounted every 90 Terminal box mounted above the actuator Terminal box mounted beside th...

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