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Page 6-15

Section 6. Replacement Procedures

SATO CL608e/CL612e Service Manual

PN 9001079
Rev. B

Replacing the Timing Belts

Figs. 6-22

Figs. 6-23

REMOVE SCREW

(ATTACHES TO

REWIND SPINDLE)

PULL REWIND SPINDLE

FORWARD TO

DISLODGE BELT "A"

REMOVE &

REPLACE

BELT "A"

DO NOT DISTURB

THESE TWO

SCREWS

BEARING

DISLODGE BELT "B"

FROM MOTOR

SHAFT AND GEARS

LOOSEN

ADJUSTMENT

IDLER SCREWS

Summary of Contents for CL608e

Page 1: ...CL608e CL612e Printers Service Manual PN 9001079 Rev B...

Page 2: ...ing This equipment complies with the requirements in Part 15 of FCC rules for a Class B computing device Operation of this equipment in a residential area may cause unacceptable interference to radio...

Page 3: ...2 17 Service Mode 2 25 Counters Mode 2 31 Test Print Mode 2 32 Default Setting Mode 2 33 Maintenance Mode 2 34 Clear Non Standard Protocol 2 36 Download User Defined Protocol Codes 2 36 Hex Dump Mode...

Page 4: ...Latch Adjustment 5 12 9 Notch Gap Sensor Adjustment 5 13 Section 6 Replacement Procedures 1 Overview 6 1 2 Replacing the Main Circuit Board 6 2 3 Replacing the Fuses 6 7 4 Replacing the Power Supply 6...

Page 5: ...Label Cutter Kit Installation 9 2 3 Label Dispenser Kit Installation 9 6 4 PCMCIA Memory Expansion Installation 9 15 5 Flash Memory Expansion Installation 9 20 6 Real Time Clock Installation 9 22 Sec...

Page 6: ...iv SATO CL608e CL612e Service Manual PN 9001079 Rev B...

Page 7: ...ction in this manual before installing and maintaining the printer The major differences between the CL608e and the CL612 printers is the resolution of the head and label width The CL608e with its 203...

Page 8: ...t Depth FRONT ACCESS DOOR s n o i s n e m i D e 2 1 6 L C e 8 0 6 L C e d i W m m 2 5 3 n i 8 3 1 p e e D m m 0 3 4 n i 9 6 1 h g i H m m 8 9 2 n i 7 1 1 t h g i e W g k 9 1 s b l 9 1 4 s t n e m e r...

Page 9: ...ial Bus I F Module Ethernet 10 100 BaseT I F Module MEMORY CARD SLOT One slot for optional PCMCIA Memory Cards EXT CONNECTOR External signal connector for Accessories AMP 57 60140 POWER SWITCH Turns p...

Page 10: ...T HEAD ASSEMBLY SWITCHES AND SENSORS Refer to Section 1 6 LABEL TEAR OFF PLATE Adjust the Media Knob based on the media you have loaded For media up to 2 3 inches wide use the 1 position For media bet...

Page 11: ...print head LCD SCREEN 2 LINE x 16 Character LCD display Used for setting operational parameters of the printer and displaying error conditions LINE KEY Momentary switch Pressing this key toggles the...

Page 12: ...t amount of back forward feed for dispenser cutter tear off bar position 3 75 VR3 Pitch To adjust home print position of the label 3 75 mm VR4 Display To adjust the contrast of the LCD display DSW2 DS...

Page 13: ...B Page 1 7 Section 1 Overview and Specifications SATO CL608e CL612e Service Manual 1 5 Components RIBBON GUIDE PLATE STEPPER MOTOR TIMING BELTS LCD BOARD AND KB BOARD ON BACKSIDE OF PANEL PRINT HEAD...

Page 14: ...ARD CENTRONICS I O SHOWN RIBBON SENSOR This sensor is a motion detector that signals the printer when the ribbon supply is turning This sensor is used for both the ribbon end and ribbon near end sensi...

Page 15: ...will remain in the up position Close by pushing down on the same green tab LABEL OUT SENSOR This micro switch is activated when media stock is out or when the Media Hold Down is in the up position All...

Page 16: ...i r p e c a f r e t n I l e l l a r a P e l u d o M e c a f r e t n I l e l l a r a P 4 8 2 1 E E E I e c a f r e t n I l a i r e S e l u d o M e c a f r e t n I 2 3 2 S R l a i r e S d e e p S h g i...

Page 17: ...1 6 L C t n i r P d o h t e M r e f s n a r T l a m r e h T r o t c e r i D e l b a t c e l e S r e s U d e e p S s m m 0 0 2 o t 0 0 1 s p i 8 o t 4 e z i S t o D e l u d o M t n i r P m m 5 2 1 n i...

Page 18: ...5 4 3 1 s s e n k c i h T d n i W n i e c a F n o r c i m 5 4 s l a n g i S d n a s l o r t n o C D E L e n i L n O n e e r G D E L r e w o P n e e r G D E L t u O a i d e M d e R D E L t u O n o b b...

Page 19: ...9 5 8 4 2 2 4 S R y s u B y d a e R l o r t n o C w o l F e r a w d r a H f f O X n O X l o r t n o C w o l F e r a w t f o S 4 r o 3 2 s u t a t S l a n o i t c e r i d i B s u B l a i r e S l a s r...

Page 20: ...A B W H s t o d 0 3 x W s t o d 8 1 t n o F B W L W H s t o d 2 5 x W s t o d 8 2 t n o F L W B X d l o B d e s n e d n o C s r e v i n U H s t o d 8 4 x W s t o d 8 4 t n o F B X L X f i r e S s n a...

Page 21: ...7 1 4 F D P s o i t a R s h t d i w r a b e l b a n i f e d r e s U 5 2 3 1 2 1 t h g i e H r a B e l b a m m a r g o r p r e s U s t o d 0 0 6 o t 4 n o i t a t o R 00 0 9 0 0 8 1 0 0 7 2 d n a 0 s...

Page 22: ...PN 9001079 Rev B Page 1 16 SATO CL608e CL612e Service Manual Section 1 Overview and Specifications...

Page 23: ...n Mode In addition a third DIP switch DSW1 is located on the optional RS232 Serial Adapter card and is used to set the RS232C transmit receive parameters DIP SWITCHES DSW1 Each switch is an eight sect...

Page 24: ...SW1 5 DSW1 6 Selects the data rate bps for the RS232 port Dip Switch Settings Data Bit Selection DSW1 1 This switch sets the printer to receive either 7 or 8 data bits for each byte transmitted RS232...

Page 25: ...nable DSW2 5 SETTING Off 1 Item On Multi Job Printer Set up Sensor Type Selection DSW2 2 Selects between the use of a label gap or a reflective Eye Mark Head Check Selection DSW2 3 When selected the p...

Page 26: ...nloading new firmware into flash ROM DSW2 ON OFF 1 2 3 4 5 6 7 8 M8400 Emulation Mode DSW2 8 For emulating earlier series software commands Should be used only if problems are encountered when using e...

Page 27: ...nabled the printer will position the label for dispensing cutting and retract it before printing the next label The amount of backfeed is adjustable External Signal Interface The EXT connector on the...

Page 28: ...W3 8 SETTING Off Disabled On Enabled External Signal Type Selection DSW3 6 DSW3 7 Both the polarity and signal type level or pulse of the external print synchronizing signal can be selected See Sectio...

Page 29: ...wering the printer off The printer may be reset to use the default software settings by depressing the LINE and FEED keys simultaneously while powering the printer on You will be asked to confirm that...

Page 30: ...operation modesyou can aaccess from the LCD panel To enter the desired mode the KEY SEQUENCE combination listed in the table below must be performed The initial LCD display message is shown for each m...

Page 31: ...d The user can access the User Settings using the following procedures STEP PROCEDURE 1 The printer is first taken offline by pressing the LINE key once The display will change to OFFLINE 2 Press the...

Page 32: ...an be adjusted relative to the print head 49mm in increments of 1mm Once the position is set it can be fine adjusted 3 75mm using the PITCH potentiometer on the adjustment panel Pitch Offset Adjustmen...

Page 33: ...correct press the FEED key to advance to the next adjustment Print a test label after completing the adjustments to ensure it is correct Pitch Offset Adjustment A B C D E F G A B C D E F G A B C D E F...

Page 34: ...following steps Cancel Print Job STEP PROCEDURE 1 Press the LINE key to step the underlined cursor to either No or Yes 2 Once the correct setting is underlined press the FEED key to accept the settin...

Page 35: ...he center of the zero character auto online YES NO This setting determines the mode in which the printer powers up If YES is selected the printer powers up in the ONLINE mode and is ready to print If...

Page 36: ...ursor to the second digit Again use the LINE key to step to the desired setting Once it is correct press the FEED key to advance to the next adjustment 3 Once the setting is correct press the FEED key...

Page 37: ...to the month date by pressing the LINE key The date number will increase by one each time the LINE key is pressed until it reaches a value of 31 at which point it will wrap around to the 01 setting 4...

Page 38: ...is setting allows you to set the default character pitch to either fixed character spacing or proportional character spacing Character Pitch LCD Panel Advanced Mode ignore cr lf YES NO STEP PROCEDURE...

Page 39: ...is entered from the Advanced Mode display by pressing the LINE key once Advanced Mode card Mode The Card Mode display indicates that the printer is in the Card Mode To advance to the Mem Select CC1 p...

Page 40: ...ection If Yes was selected the copy process will start 4 Once the copy process is completed press the FEED key to advance the display 5 If an error is encountered in the copy process one of the follow...

Page 41: ...selection If Yes was selected the copy process will start 4 Once the copy process is completed press the FEED key to advance the display 5 If an error is encountered in the copy process one of the fol...

Page 42: ...py All mode 2 Confirm your selection by stepping the underline cursor to the Yes selection If you select No the display will return to the previous selection 3 Press the FEED key to accept the selecti...

Page 43: ...ll mode 2 Confirm your selection by stepping the underline cursor to the Yes selection If you select No the display will return to the previous selection 3 Press the FEED key to accept the selection I...

Page 44: ...e underline cursor to the Yes selection If you select No the display will return to the previous selection 3 Press the FEED key to accept the selection If Yes was selected the copy process will start...

Page 45: ...pping the underline cursor to the Yes selection If you select No the display will return to the previous selection 3 Press the FEED key to accept the selection If Yes was selected the copy process wil...

Page 46: ...a PCMCIA card can be used it must be formatted Note Formatting a card destroys all data currently stored on the Card Card Format Yes No STEP PROCEDURE 1 Use the LINE key to step the underlined cursor...

Page 47: ...or a black EYE mark This adjustment allows you to manually set the threshold voltage level between the maximum and minimum light levels DIP switch DSW2 2 selects the sensor type If DSW2 2 is in the OF...

Page 48: ...e voltage ranges measured should be within the following range Backing without label 0 5V or less Backing with label 1 0V the low value If the measured values are outside this range you may have troub...

Page 49: ...ranges Label Only 0 3 0 5V Eye mark Equal to or greater than 1 2V above the low value If the measured values are outside this range you may have trouble finding a value that will work properly under a...

Page 50: ...nk label anytime it enters the Online mode If No is selected the display will advance to the mode display This selection specifies whether or not the printer will feed a blank label automatically when...

Page 51: ...to 255mm Each time you press the LINE key the distance is advanced 1mm CAUTION A backfeed distance over 40mm may cause ribbon wrinkle and require ribbon tension adjustments 3 Press the FEED key to ac...

Page 52: ...to the next display select language english This selection allows the user to specify the hexadecimal code for the character which is replaced with the Euro Character The default is D5 Hex Euro Code D...

Page 53: ...D key to accept the setting and advance to the next display priority setting lcd command ignore can dle yes no This function allows the user to disable DLE Hex 10 the print stop command and CAN Hex 18...

Page 54: ...he power on When the printer emits one long beep release the LINE key to display the first screen 2 Press the LINE key 3X to advance to the Counters Mode 3 Press the FEED key to advance the display to...

Page 55: ...u to print a test label It is recommended that you print a test label after you have changed any of the settings in the Advanced Mode The test label allows you to verify that you indeed did make the d...

Page 56: ...rinting Default Setting Mode Occassionally it is desirable to reset all printer configuration settings to their original default conditions This allows the operator to start the reconfiguration of the...

Page 57: ...int head is replaced DSP Dispense Counter meters of label stock dispensed CUT Cutter Counter number of cutter cycles LIFE Life Counter cannot be reset meters of label stock run through the printer ALL...

Page 58: ...ress the LINE key to select either COUNTER or EEPROM Select Counter to clear all counters Select EEPROM to clear reset the firmware to factory default setting 8 Press the FEED key to display the next...

Page 59: ...ystems However if the printer is to be used with a system that does not use the custom protocol codes they can be cleared and the default protocol codes reactivated The default values are STX 7BH ETX...

Page 60: ...g the FEED key and begin the process again LCD Panel Download User Defined Protocol Codes User Download Press the Line Key Hex Dump Mode In addition to the User Test Print Labels the printer can print...

Page 61: ...n place all switches in the OFF position 2 Place the DSW2 6 in the ON or up position 3 Turn ON the power switch The following screens will appear initializing rom v00 00 00 00 flash download ready Ref...

Page 62: ...Page 2 40 Section 2 Configuration SATO CL608e CL612e Service Manual PN 9001079 Rev B 2 4 Sample Test Labels CONFIGURATION BAR CODE MEMORY HEAD CHECK FACTORY...

Page 63: ...4 parallel interface to its fullest capability requires that the host also have an IEEE 1284 compatible interface and that the two be connected with a cable that meets the IEEE 1284 specification If e...

Page 64: ...ce or an optional Universal Serial Bus USB interface The Parallel interface will probably be the most useful in communicating with IBM PCs and compatibles The RS232C Serial interface allows connectivi...

Page 65: ...and printing other jobs at the same time It acts much like a print buffer ot maximize the performance of the host and the printer When using the RS232 Serial interface the Multi Job Buffer uses either...

Page 66: ...interface also operates bi directionally and can report the status of the printer back to the host Electrical Specifications Printer Connection AMP 57 40360 DDK or equivalent Cable Connection AMP 57 3...

Page 67: ...e R 6 5 A T A D r e t n i r P o T 4 2 n r u t e R 5 A T A D e c n e r e f e R 7 6 A T A D r e t n i r P o T 5 2 n r u t e R 6 A T A D e c n e r e f e R 8 7 A T A D r e t n i r P o T 6 2 n r u t e R 7...

Page 68: ...TR Control Pin 4 RTS Error Condition X On X Off Software Flow Control Bi Directional Communication Data Transmission Rate 9600 19200 38400 57600 bps Character Format 1 Start Bit fixed 7 or 8 data bits...

Page 69: ...5 2 B D T S O H N O I T C E N N O C R E T N I 5 2 B D R E T N I R P 1 1 G F 1 d n u o r G e m a r F G F 2 3 D R 2 a t a D t i m s n a r T D T 3 2 D T 3 a t a D e v i e c e R D R 8 5 S T C 4 d n e s o...

Page 70: ...i l n o k c a b d e c a l p s i r e t n i r p e h t d n a d e s o l c s i d a e h t n i r p e h t r e t f a t u o l e b a l g e g n i t n i r p g n i r u d s r u c c o n o i t i d n o c r o r r e n a...

Page 71: ...uring printing paper out ribbon out the printer sends nothing in the Single Job Buffer mode since the last character transmitted was an X Off When the error is cleared and the printer is resumes print...

Page 72: ...Connector RJ 45 Receptical Cable Category 5 Electrical Specifications Power Supply Powered from printer Refer to the manual CD supplied with the interface card 3 8 Bi Directional Communications This...

Page 73: ...n g i s s i h t n e h w 5 5 r e t n i r P o T o t d e l l u p s i n i p s i h t n e h w l e b a l e n o t n i r p l l i w r e t n i r p e h T t r a t S t n i r P n o 5 3 W S D h c t i w s g n i c a l...

Page 74: ...resistor between the open collector output pin and Vcc pin 13 as illustrated This will provide a signal level of 5V for a true condition and 0V when a false condition exists The maximum voltage that c...

Page 75: ...le Print Start Input Print Repeat Input 5V 0V 5V 0V Print End Type 1 Print End Type 2 5V 0V 5V 0V 20 Milliseconds 5V 0V 5V 0V Error Signals Print End Type 3 Print End Type 4 Paper or Ribbon End Paper...

Page 76: ...Page 3 14 Section 3 Interface Specifications SATO CL608e CL612e Service Manual PN 9001079 Rev B...

Page 77: ...r label sensors These adjustments are made to allow for variations in the characteristics of the labels used with the printer If you cannot calibrate the label sensor voltage level within the specifie...

Page 78: ...and loosen the 2 screws on the inside top of the printer Lift off the left side cover to expose the main PCB Refer to the appropriate sub section to begin adjustments REMOVE 3 SCREWS RAISE THE ACCESS...

Page 79: ...n the main PCB Note correct positioning of connector Nibs on the connector are placed down in the receptacle on the PCB in the forward position 2 Attach the ground probe of the multimeter to the TP Te...

Page 80: ...345678901234567890123 12345678901234567890123 12345678901234567890123 12345678901234567890123 12345678901234567890123 12345678901234567890123 12345678901234567890123 12345678901234567890123 1234567890...

Page 81: ...re not adjustable All voltages must read within 10 of the nominal value for correct operation of the printer DC Power Voltage Checks S O P l a i D C S I D E G N A R E G A T L O V E L U D O M T S E T P...

Page 82: ...O T R V M E T I 1 R V s s e n k r a D 2 R V t e s f f O 3 R V h c t i P 4 R V y a l p s i D POTENTIOMETERS ARE LOCATED UNDERNEATH A FLIP DOWN COVER ON THE FRONT PANEL t s u j d A o t R V M E T I L A I...

Page 83: ...ectric Checks and Adjustments SATO CL608e CL612e Service Manual PN 9001079 Rev B Potentiometer Assignments Adjustments POWER SUPPLY TEST POINT CONNECTOR MAIN PCB VR1 OFS INTERFACE BOARD VR4 GAP VR5 IM...

Page 84: ...the next screen 6 Use the LINE Key to step to the second digit of the counter to the desired setting The display will increment one step each time the LINE key is pressed After the reading will advan...

Page 85: ...ar 6 Place DSW2 4 in the OFF down position and the screen will display the next screen 7 Press the FEED key to display the next screen 8 Confirm None then press the FEED key to display the next screen...

Page 86: ...ard position Set the dial to 5 3 Connect probe of the multimeter to Sig and probe to pin GND 4 For Low level Label Gap part with backing only adjustment put label gap part in the sensor Then adjust th...

Page 87: ...rd position Set the dial to 4 3 Connect probe of the multimeter to Sig and probe to pin GND 4 For Low level no Eye Mark part adjustment put paper part in the sensor Then adjust the electrical level wi...

Page 88: ...to step to the second digit of the counter to the desired setting The display will increment one step each time the LINE key is pressed After the reading will advances to a setting of 09 it will autom...

Page 89: ...l display 5 Press the LINE key to place the printer off line 6 Press the FEED key The printer will beep and the following screen will display to confirm that the ribbon is not in position and confirm...

Page 90: ...o pin GND 4 Refer to Section 1 6 to locate the ribbon sensor For Low level adjustment rotate the ribbon unwind shaft to align one of the slots with the sensor Then adjust the electrical level with VR4...

Page 91: ...ay Adjustment STEP PROCEDURE 1 Turn ON the power 2 Confirm the backlight on the LCD is lit and message is displayed 3 Adjust the display darkness with VR4 potentiometer located underneath a flip down...

Page 92: ...enter postion 2 Turn ON the power Press the LINE key to go off line Then press LINE and FEED keys simultaneously and the following message will display 3 Press LINE key and place the cursor under the...

Page 93: ...ter to factory specifications thereby ensuring optimum performance of your printer The main mechanical sub assemblies are Ribbon Unwind Rewind Assembly s Ribbon Guide Roller Assembly Print Head Assemb...

Page 94: ...emove the ribbon and label stock if installed Fig 5 1 3 Attach string to an empty ribbon core and place on the Ribbon Unwind Spindle Wind the string tightly around the ribbon core in a single layer an...

Page 95: ...N 9001079 Rev B Ribbon Clutch Adjustments Fig 5 3 RIBBON UNWIND SPINDLE ADJUST NUT LOCKING SCREW IS INSIDE ADJUST NUT 950 1050g REWIND STRING EMPTY RIBBON CORES RIBBON REWIND SPINDLE Fig 5 4 Fig 5 2 4...

Page 96: ...kwise direction Attach the free end of the string to the tension gauge Fig 5 2 5 4 4 Gradually lift the tension gauge pulling the string to unwind it from the core Once the spindle begins to move the...

Page 97: ...aten be in the unit 4 Verify the image is even on the label by measuring the distance from the bottom of the barcode to the bottom of the label on both sides Refer to Fig 5 5 If uneven adjust the Alle...

Page 98: ...UST SCREWS Fig 5 7 STAY STAY Fig 5 6 N E L L A F O N O I T A T O R H C N E R W D A E H T N I R P F O T N E M E V O M E S I W K C O L C T N O R F E H T O T E S I W K C O L C R E T N U O C D R A W K C A...

Page 99: ...rease the density darker impression of the outer side of the image 5 Hold the eccentric in place with the 10mm wrench and tighten the locking screws loosened in Step 3 above 6 After adjustment verify...

Page 100: ...t Turn the printer ON 2 Raise the access door and load the ribbon and label stock Fig 5 1 3 Loosen the locking screws Fig 5 9 4 Turn eccentric with wrench 5 When the carbon ribbon moves evenly without...

Page 101: ...e the strip between the pressure rollers at one end with the print head assembly open Gradually pull the tension gauge and measure the friction Repeat at the opposite end of the rollers Fig 5 10 5 11...

Page 102: ...001079 Rev B ADJUST SCREW FIXING NUT ON BOTH ENDS OF MEDIA COVER Fig 5 10 ADJUST PLATE Fig 5 11 Fig 5 12 Fig 5 13 TENSION GAUGE BACKING PAPER LEFT SIDE MEDIA LID PULL BACKING PAPER RIGHT SIDE PULL MOV...

Page 103: ...2 screws on the inside top of the printer Lift off the left side cover Fig 5 14 2 Loosen the locking screws and belts will self adjust Tighten but do not overtighten the screws Fig 5 15 3 Replace the...

Page 104: ...left side of the labels The set screws which attach the head latches to the latch shaft can become loosened during the operation of your printer If you notice light printing on the left side of your l...

Page 105: ...AND REPOSITION IN SLOT TIGHTEN SCREW LABEL FEED DIRECTION INSIDE EDGE OF PRINTER 1 25 mm Minimum 12345678901234567890123456 12345678901234567890123456 12345678901234567890123456 123456789012345678901...

Page 106: ...Page 5 14 Section 5 Mechanical Adjustments SATO CL608e CL612e Service Manual PN 9001079 Rev B...

Page 107: ...le components and sub assemblies This section contains step by step instructions for removing and replacing the following components and sub assemblies Main Circuit Board Fuse s Power Supply Stepper M...

Page 108: ...ontains the control electronics for the printers and is located behind L H cover of the printer The I O PCB interface and optional memory card unit if installed which are attached to the main circuit...

Page 109: ...Module on the Main PC Board Carefully press outward on the tabs on both ends of the Main PC Board Memory Frame to release the Memory Module PCB The module should lift by itself when released Remove th...

Page 110: ...Page 6 4 Section 6 Replacement Procedures SATO CL608e CL612e Service Manual PN 9001079 Rev B Replacing the Main Circuit Board REMOVE 2 SCREWS REMOVE SCREW DISCONNECT CABLES DISCONNECT CABLES Figs 6 3...

Page 111: ...L612e Service Manual PN 9001079 Rev B Replacing the Main Circuit Board MEMORY MODULE PCB IN THE MAIN PCB MEMORY FRAME CAREFULLY PRESS OUTWARD ON TABS ON BOTH ENDS OF THE FRAME TO RELEASE THE MEMORY PC...

Page 112: ...EXING NOTCH NO NOTCH ON THIS SIDE FLASH MEMORY MODULE INSERT THE FLASH MEMORY MODULE INTO THE MAIN PCB MEMORY FRAME AT APPROXIMATELY 450 NOTE THE INDEXING NOTCH ON THE MODULE GENTLY PUSH DOWN TO SNAP...

Page 113: ...lacing the Main Power Fuse NOTE Before replacing a fuse determine the cause of the overload condition Required F3A 250V Fuse Fuse STEP PROCEDURE 1 Switch the printer OFF and disconnect the power cable...

Page 114: ...ve 3 screws holding the left side cover to the printer Raise the access door and loosen the 2 screws on the inside top of the printer Lift off the left side cover to expose the main PCB Fig 6 1 3 Refe...

Page 115: ...on the interface from the main PCB Figs 6 8 4 Remove 2 screws to detach the main circuit board Figs 6 9 5 Remove 2 screws to which secures the board mounting plate to the back side of the unit Fig 6 9...

Page 116: ...CL608e CL612e Service Manual PN 9001079 Rev B Replacing the Power Supply REMOVE 2 SCREWS TO DETACH MAIN CIRCUIT BOARD REMOVE 2 SCREWS Fig 6 9 REMOVE 2 SCREWS AND PULL AWAY TO DETACH IF INTERFACE CARD...

Page 117: ...79 Rev B Replacing the Power Supply REMOVE MOUNTING PLATE WITH PCB ATTACHED AND MOVE AWAY FROM THE POWER SUPPLY Fig 6 11 REMOVE 2 SCREWS POWER SUPPLY LOWER THE MEDIA HOLDER Fig 6 13 REMOVE BOTTOM AND...

Page 118: ...eft side cover to the printer Raise the access door and loosen the 2 screws on the inside top of the printer Lift off the left side cover to expose the main PCB Fig 6 1 3 Remove 3 mounting screws hold...

Page 119: ...ttaches to the rewind spindle in the electronics compartment Do not disturb two adjacent screws These are used for fine adjustments only Figs 6 22 6 In the mechanical section gently pull the rewind sp...

Page 120: ...SATO CL608e CL612e Service Manual PN 9001079 Rev B Fig 6 20 BELT B BELT A Fig 6 21 MOTOR TENSION ADJUSTMENT IDLER IDLER BELT B BELT A FRONT PLATEN ROLLER REWIND SPINDLE REAR PLATEN ROLLER GEAR TO ENG...

Page 121: ...9 Rev B Replacing the Timing Belts Figs 6 22 Figs 6 23 REMOVE SCREW ATTACHES TO REWIND SPINDLE PULL REWIND SPINDLE FORWARD TO DISLODGE BELT A REMOVE REPLACE BELT A DO NOT DISTURB THESE TWO SCREWS BEAR...

Page 122: ...5 Dislodge and remove the Ribbon Guide Plate from the Print Head Fig 6 26 6 Carefully disconnect the cables and remove the Print Head Fig 6 27 7 Set the switch setting on the new Print Head to the rig...

Page 123: ...ice Manual PN 9001079 Rev B Replacing the Print Head REMOVE THE RIBBON AND LABEL STOCK Fig 6 24 Fig 6 25 REMOVE 2 STUD SCREWS PRINT HEAD DISLODGE AND REMOVE RIBBON GUIDE PLATE DISCONNECT CABLES Fig 6...

Page 124: ...tion 6 Replacement Procedures SATO CL608e CL612e Service Manual PN 9001079 Rev B Fig 6 28 RECONNECT CABLES PRINT HEAD ALIGNMENT PINS Fig 6 29 FOR THIS MODEL PRINTER SET SWITCH TO THE RIGHT Replacing t...

Page 125: ...ley from end of platen by loosening two set screws and sliding off shaft Fig 6 33 6 34 8 Remove 2 screws holding the platen retainer to the frame Fig 6 35 9 Displace platen by tilting up and away from...

Page 126: ...2e Service Manual PN 9001079 Rev B Fig 6 30 REMOVE THE RIBBON AND LABEL STOCK Fig 6 31 Fig 6 32 Replacing the Platen PLATEN LOOSEN CLAMP AND SCREW HOLDING PLATEN TO FRAME SLIGHTLY LOOSEN ECCENTRIC SCR...

Page 127: ...9 Rev B Replacing the Platen Fig 6 35 REMOVE 2 SCREWS HOLDING RETAINER TO THE FRAME CL612 PLATEN CL612 PLATEN LOOSEN 2 SET SCREWS AND REMOVE PULLEY FROM END OF SHAFT Fig 6 34 Fig 6 33 CL608 PLATEN MEC...

Page 128: ...EN THROUGH HOLE IN FRAME AND OUT THE ELECTRONICS COMPARTMENT Fig 6 36 DISPLACE PLATEN BY PULLING UP AND AWAY FROM HOLDING CLAMP Fig 6 38 HOLDING CLAMP WITH HEAD RELEASE LEVER IN PLACE HOLDING CLAMP WI...

Page 129: ...f installed Fig 6 40 3 Remove the following parts from the two spindle shafts in order List 6A and Figs 6 41 through 6 44 NOTE Disassemble one spindle at a time so that the other can be used for refer...

Page 130: ...ve Clutch Washers 1 2 3 4 5 6 7 7 9a 10 11 9b USE 12mm OPEN END WRENCH AND PHILLIPS SCREW DRIVER TO REMOVE THE LOCKING SCREW AND ADJUSTMENT NUT REMOVE INSTALL PARTS IN THIS ORDER SEE ITEM LIST 6A REWI...

Page 131: ...Shaft Align the pegs on Item 8 with the location holes on the Item 9a 9b disc plates Slide the 3rd Item 7 Collar onto the shaft and into Item 8 Ribbon Boss List 6 A Fig 6 43 and Fig 6 47 5 Install It...

Page 132: ...Fig 6 45 Fig 6 46 Fig 6 47 FASTEN ITEM 11 WITH 2 SCREWS TEETH SLOTS ON ITEM 9a DISC PLATE FACING TOWARDS FELT WASHER ITEM 6 OIL LESS WASHER ITEM 9a 9b DISK PLATE ITEM 11 TEETH FACING OUTWARD TO ENGAG...

Page 133: ...ck if installed Fig 6 49 4 Remove the sensor mounting screw Figs 6 50 6 51 5 Unplug the SEN4 connector from the PCB harness and pull the sensor cable and connector through the frame hole Figs 6 52 6 5...

Page 134: ...SATO CL608e CL612e Service Manual PN 9001079 Rev B Replacing the Ribbon Motion Sensor Fig 6 50 Fig 6 51 REMOVE SCREW PULL THE SENSOR CABLE AND CONNECTOR THROUGH THE FRAME HOLE UNPLUG SEN4 FROM THE PC...

Page 135: ...acement Procedures SATO CL608e CL612e Service Manual PN 9001079 Rev B Replacing the Ribbon Motion Sensor Fig 6 54 Fig 6 55 REMOVE 2 SCREWS HOLDING SENSOR TO THE BRACKET DISASSEMBLED RIBBON MOTION SENS...

Page 136: ...cro Switch and the Bottom Half of the Notch Gap and Eye Mark Sensors MEDIA HOLD DOWN COVER SHOWN IN RAISED POSITION CONTAINS THE TOP HALF OF THE NOTCH GAP SENSOR NOTCH GAP SENSOR TOP HALF NOTCH GAP SE...

Page 137: ...om the main PCB harness to the sensors on the ramp plate 7 Carefully wiggle the ramp plate free from the ramp frame and the printer Fig 6 60 8 Turn the ramp plate over to expose the sensors Fig 6 61 9...

Page 138: ...itch and the Bottom Half of the Notch Gap and Eye Mark Sensors Fig 6 59 REMOVE 3 SCREWS TO DETACH THE RAMP PLATE FROM THE RAMP FRAME Fig 6 58 RAMP FRAME RAMP PLATE REMOVE 3 SCREWS TO DETACH THE RAMP P...

Page 139: ...Rev B Replacing the Paper End Switch Micro Switch and the Bottom Half of the Notch Gap and Eye Mark Sensors Fig 6 62 BOTTOM HALF NOTCH GAP AND EYE MARK SENSORS Fig 6 61 PAPER END SWITCH REMOVE 2 SCRE...

Page 140: ...2 screws to open the media hold down cover to access the Notch Gap Sensor Fig 6 67 6 68 6 69 6 Remove Allen head screw and Phillips head screw to detach bracket and sensor Dislodge the bracket and sen...

Page 141: ...PN 9001079 Rev B Replacing the Top Half of the Notch Gap Sensor REMOVE SCREW TO DETACH MEDIA HOLD DOWN UNIT Fig 6 65 Fig 6 66 REMOVE MEDIA HOLD DOWN UNIT FROM THE FRAME REMOVE 2 SCREWS TO OPEN COVER...

Page 142: ...e Service Manual PN 9001079 Rev B Replacing the Top Half of the Notch Gap Sensor Fig 6 70 Fig 6 72 Fig 6 73 REMOVE SCREWS REMOVE 2 SCREWS TO DETACH SENSOR FROM BRACKET ALLEN HEAD SCREW DISLODGE BRACKE...

Page 143: ...ch cable marked KB from the Display Panel back 6 Remove 2 screws from the back plate that is secured to the cover and the Display Panel Assembly Fig 6 78 Rotate forward and lift to detach the cover Fi...

Page 144: ...ervice Manual PN 9001079 Rev B Replacing the Display Panel or Keyboard COVER REMOVE 1 SCREW REMOVE 2 SCREWS DISPENSER COVER REMOVE 2 SCREWS ROTATE AND LIFT TO DETACH COVER Fig 6 76 Fig 6 77 Fig 6 78 F...

Page 145: ...O CL608e CL612e Service Manual PN 9001079 Rev B Replacing the Display Panel or Keyboard DISPLAY PANEL ASSEMBLY REMOVE 1 SCREW REMOVE 2 SCREWS REMOVE DISPLAY PANEL OR KEYPAD Fig 6 81 Fig 6 82 Fig 6 80...

Page 146: ...Page 6 40 Section 6 Replacement Procedures SATO CL608e CL612e Service Manual PN 9001079 Rev B...

Page 147: ...e CL612e Service Manual PN 9001079 Rev B Section Factory Resets 7 1 Overview The Factory Reset Mode allows you to Factory Settings Test Print Clear Head Counters Clear Dispenser Counter Clear Cutter C...

Page 148: ...e EEPROM After a pause the next screen will appear 8 Select the print label size by pressing the LINE key The default is LARGE 9 Press the FEED key for a test print Press the FEED key again to stop pr...

Page 149: ...xt screen will appear 8 Select the print label size by pressing the LINE key The default is LARGE 9 Press the FEED key for a test print Press the FEED key again to stop printing 10 Verify that the cou...

Page 150: ...NSER Counter After a pause the next screen will appear 8 Select the print label size by pressing the LINE key The default is LARGE 9 Press the FEED key for a test print Press the FEED key again to sto...

Page 151: ...tter Counter After a pause the next screen will appear 8 Select the print label size by pressing the LINE key The default is LARGE 9 Press the FEED key for a test print Press the FEED key again to sto...

Page 152: ...following screen will appear 5 Press the LINE key to display the next screen 6 Press the FEED key to display the next screen 7 Press the FEED key to display the next screen 8 Press the LINE key to sel...

Page 153: ...Section 7 Factory Resets SATO CL608e CL612e Service Manual PN 9001079 Rev B 7 7 Sample Test Prints LARGE TEST PRINT SMALL TEST PRINT ILLUSTRATIONS SHOWN ARE EXAMPLES ONLY AND MAY NOT EXACTLY MATCH YOU...

Page 154: ...Page 7 8 Section 7 Factory Resets SATO CL608e CL612e Service Manual PN 9001079 Rev B...

Page 155: ...a problem occurs the solution can be easily traced using the troubleshooting tables in this section These tables list symptoms probable causes and suggested corrective actions Many of the suggested co...

Page 156: ...ns If it does not and you are connected to an IEEE1284 or ECP parallel port on the computer the printer may not be able to communicate correctly 3 Is there more than one parallel interface port on you...

Page 157: ...ecimal character represents a character the printer received It may be tedious but now you can analyze and troubleshoot the data stream WARNING A small label may produce a large amount of data when pr...

Page 158: ...or Stop Bits in relation to your host computer If you are unsure as to what the printer s current RS232 settings are print a Configuration Test Label It will list all of the current printer configura...

Page 159: ...nection If the appropriate LEDs are not on there is probably a bad 10baseT 100baseTX cable or the hub port is bad If possible try a different cable and hub port or try connecting a different device su...

Page 160: ...problems TCP IP Troubleshooting If you are using TCP IP and cannot print to the print server and you have checked the hardware and network as described in the previous steps then check the following...

Page 161: ...eing is enabled on the service do a SHOW SERVICE command from the remote console and note if Q is listed in the OPT column for the desired service If it is not enable queueing with the command SET SER...

Page 162: ...on your network there is a possibility that the print server may not make a connection to the desired file server Try forcing the frame type to the desired one using the SET NETWARE FRAME command from...

Page 163: ...ng up when the active print job is deleted try setting the IP timeout to one minute with the console command SET IP TIMEOUT 1 Windows 95 98 Peer to Peer Troubleshooting If you are having trouble print...

Page 164: ...r r E y t i r a P t r o h S 3 r o r r E y t i r a P 2 3 2 S R h c t a m o t y t i r a p t c e r r o C m e t s y s n O r o r r E s k n i l B e n i L r o r r E n u r r e v O t r o h S 3 r o r r E n u r...

Page 165: ...e g a m a D 2 6 c e S d r a o b t i u c r i c e c a l p e R n e t a l p d e g a m a D n e t a l p e c a l p e R n o b b i R e l k n i r W t n e m n g i l a d a e h r o o P 4 5 c e S e c n a l a b d a...

Page 166: ...a l y t i l a u q r o o P k c o t s l e b a l y t i l a u q h g i h e s U s n o b b i r y t i l a u q r o o P s n o b b i r O T A S e n i u n e g e s U n e t a l p d a e h n o l a i r e t a m n g i e...

Page 167: ...n i r p d e g a m a D 7 6 c e S d a e h t n i r p e c a l p e R s c i n o r t c e l e d e g a m a D 2 6 c e S d r a o b t i u c r i c e c a l p e R t u b t h g i l k c a B n o s d r o w o n o n r o y...

Page 168: ...n I g n i t t e s d l o h s e r h t r o s n e s l e b a l t s u j d A 7 4 6 4 c e S n o i t c n u f l a m e v i r d n e t a l P 8 6 n o i t c e S e e S D E L n o b b i R n o y t p m e l l o r y l p p...

Page 169: ...8 9 Head Pattern Examples FEED DIRECTION FACTORY DEFAULT GOOD ADJUSTMENT CLEAR DARK EVEN TEXT IRREGULAR UNEVEN TEXT POOR HEAD ALIGNMENT BALANCE OUT OF ADJUSTMENT POOR HEAD ALIGNMENT BALANCE OUT OF AD...

Page 170: ...Rev B Head Pattern Examples DIAGONAL VOIDS WHITE STREAKS THAT WALK ACROSS LABEL RIBBON WRINKLE POOR HEAD ALIGNMENT POOR RIBBON TENSION WORN PLATEN FOREIGN MATERIAL DAMAGED PRINT HEAD IMPROPER ALIGNMEN...

Page 171: ...Print Buffer Hex Dump The contents of the Print Buffer can be examined using the Hex Dump mode The label numbers each line of data received in the left hand column the data in hexadecimal format in t...

Page 172: ...Page 8 18 Section 8 Troubleshooting SATO CL608e CL612e Service Manual PN 9001079 Rev B...

Page 173: ...B Optional Accessories 9 1 Overview Section This section contains instructions for installing the following optional accessories Label Cutter Kit Installation Label Dispenser Kit Installation PCMCIA M...

Page 174: ...ame locations 7 Route the opposite end of cable connectors from the cutter through the access hole in the print engine and through the hole in the aluminum side plate Figs 9 5 8 Refer to Figs 9 6 Deta...

Page 175: ...ervice Manual PN 9001079 Rev B Label Cutter Kit Installation FRONT COVER REMOVE SCREWS AT 5 PLACES TO DETACH FRONT COVER Figs 9 2 REMOVE 3 SCREWS Figs 9 1 RAISE THE ACCESS DOOR AND LOOSEN 2 SCREWS ON...

Page 176: ...stallation ROUTE CABLE CONNECTORS FROM THE CUTTER THROUGH ACCESS HOLE IN PRINT ENGINE ASSEMBLY AND THROUGH THE HOLE IN THE ALUMINUM SIDE PLATE REMOVE 2 SCREWS AND DISCARD BRACKET Figs 9 5 Fig 9 3 DETA...

Page 177: ...9001079 Rev B Label Cutter Kit Installation DETACH SEN3 CONNECTOR FROM PCB BOARD AND REPLACE WITH CABLE CONNECTOR MARKED CUTS FROM CUTTER ATTACH CABLE CONNECTOR END MARKED CUTP FROM CUTTER TO CN2 ON...

Page 178: ...the convenience of automatic label dispensing Each label is printed then peeled from the backing paper and presented at the front of the printer for removal by the operator A photo electric sensor de...

Page 179: ...al Accessories SATO CL608e CL612e Service Manual PN 9001079 Rev B PULLEY COVER Label Dispenser Installation Components as Supplied in Kit REWINDER ASSEMBLY SCREWS SUPPLIED IN KIT CABLE STAY Fig 9 8f F...

Page 180: ...F 2 Remove 3 screws holding the left side cover to the printer Raise the access door and loosen the 2 screws on the inside top of the printer Lift off the left side cover Figs 9 9 3 Remove the ribbon...

Page 181: ...ig 9 14b Install idler pulley with large teeth in small teeth facing out 11 Refer to Fig 9 8d and Fig 9 14c Remove the E clip and pulley from bracket Route the drive belt over the gear Insert the gear...

Page 182: ...g 9 8h and Figs 9 19 Install cable stay in the approximate position shown in Figs 9 19 Route the dispenser cable under the stay and through opening in the printer to the main PCB connector harness SEN...

Page 183: ...abel Dispenser Installation PLACE SPRING ON PIN BOTH ENDS AND ATTACH ROLLER WITH FLAT AREA OF SHAFT OVER SPRING AND INTO HOLE BOTH ENDS Figs 9 12 INSTALL DISPENSER FEED ROLLER FROM THIS END IN SPACE V...

Page 184: ...Installation Fig 9 14a TENSION ROLLER IDLER PULLEY REWIND PULLEY IDLER GEAR REMOVE E CLIP AND REMOVE PULLEY FROM BRACKET BEFORE INSTALLING ASSEMBLY ATTACH PULLEYS AND GEARS WITH HARDWARE AS SHOWN Fig...

Page 185: ...stallation Fig 9 16 ATTACH THE REWINDER ASSEMBLY TO THE BACK OF THE PRINTER WITH 2 SCREWS Fig 9 15 RUN THE O BELT FROM THE REWIND ASSEMBLY THROUGH THE BACK OF THE PRINTER AND ONTO THE REWIND PULLEY BA...

Page 186: ...19 Ref Fig 9 8h ROUTE CABLE FROM DISPENSER UNIT UNDER STAY AND THROUGH OPENING IN PRINTER TO THE MAIN PCB CONNECTOR HARNESS SEN3 Figs 9 18 SECURE DISPENSER UNIT TO PRINTER WITH SCREWS AT 5 PLACES DIS...

Page 187: ...LL BE REMOVED AND USED TO MOUNT MEMORY BOARD TO THE MAIN PCB BOARD STANDOFFS SHOWN AS RECEIVED TOP SCREWS MUST BE REMOVED FOR FASTENING TO MAIN PCB BOARD CONNECTOR IS INSTALLED TO MATING CONNECTOR ON...

Page 188: ...to Fig 21 for installation location on Main PCB Board Insert the 2 screws through the Main PCB Board and into the standoffs as shown in Fig 9 22 6 Place the Memory PCB Board down over the Main PCB Boa...

Page 189: ...REMOVE 2 SCREWS AND WASHERS FROM THIS END OF STANDOFFS STEP 4 REMOVE 2 SCREWS NUTS AND STANDOFFS THIS HARDWARE WILL BE MOUNTED ON THE MAIN PCB BOARD STEP 3 HOLES FOR MOUNTING HOLES FOR MOUNTING CONNEC...

Page 190: ...1079 Rev B PCMCIA Memory Expansion Installation INSURE STANDOFFS ARE BETWEEN MAIN PCB AND MEMORY CARD MEMORY PCB BOARD MAIN PCB BOARD SECURE MEMORY BOARD WITH 2 SCREWS PREVIOUSLY REMOVED SECURE FROM U...

Page 191: ...ase the Standard Memory PCB The Stan dard Memory PCB should lift by itself when released Remove the Memory PCB from the frame Note the indexing notches Figs 9 24 4 Remove the Flash Memory Module from...

Page 192: ...OTCH NO NOTCH ON THIS SIDE FLASH MEMORY MODULE INSERT THE FLASH MEMORY MODULE INTO THE MAIN PCB MEMORY FRAME AT APPROXIMATELY 450 NOTE THE INDEXING NOTCH ON THE MODULE GENTLY PUSH DOWN TO SNAP INTO PO...

Page 193: ...side cover to expose the main PCB Fig 9 26 3 Refer to Figs 9 27 Remove the EEPROM chip CAUTION Using a screwdriver to remove EEPROM may cause damage to the PCB Be sure to have Prom remover under EEPR...

Page 194: ...9001079 Rev B Real Time Clock Chip Installation MAIN PCB BOARD REMOVE THE EEPROM CHIP MARK ON CHIP IDENTIFIES PIN 1 BE SURE TO ALIGN CHIP CORRECTLY IN CHIP BLOCK SOCKET USING THE U SHAPED NOTCH AS RE...

Page 195: ...e EEPROM After a pause the next screen will appear 8 Select the print label size by pressing the LINE key The default is LARGE 9 Press the FEED key for a test print Press the FEED key again to stop pr...

Page 196: ...e Calendar screen where you can input the settings To Enter Advanced Mode set calendar yes no Set Calendar This message will only be displayed if the Calendar Option is installed in the printer The Ca...

Page 197: ...git Day position You can scroll through the numbers corresponding to the month date by pressing the LINE dey The date number will increase by one each time the LINE key is pressed until it reaches a v...

Page 198: ...Page 9 26 Section 9 Optional Accessories SATO CL608e CL612e Service Manual PN 9001079 Rev B...

Page 199: ...2e Printers Base Cover Assembly Frame Assembly Print Head Assembly Ribbon Assembly Feed Roller Assembly Main PCB Assembly Interface Option Dispenser Assembly Option Cutter Assembly Option PCMCIA Memor...

Page 200: ...Page 10 2 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B 10 2 Base Cover Assembly...

Page 201: ...Page 10 3 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Base Cover Assembly...

Page 202: ...Page 10 4 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Base Cover Assembly...

Page 203: ...Page 10 5 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Base Cover Assembly...

Page 204: ...Page 10 6 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Base Cover Assembly...

Page 205: ...821 Pan head screw 5 8 PV9720200 Bush 1 9 PZ0725001 Cover Rear 1 10 MD4300821 Pan head screw 6 12 PH1720400 Front frame 1 13 MD3401021 Pan head screw 3 14 MD4400821 Pan head screw 2 15 PV9720600 Bush...

Page 206: ...r RH 1 40 MD4300821 Pan head screw 4 41 PH2720100 Window 1 42 NA1030022 Plain washer 2 43 NB0030022 Spring washer 2 44 MT1300522 Hex nut 2 45 PH1720601 Cover LH 1 46 MD4300821 Pan head screw 5 50 PE67...

Page 207: ...ush 1 69 MH0300821 P tight screw 2 70 PH0720300 Cover RH sub 1 71 MH0300821 P tight screw 4 74 PA1729100 Paper holder 1 75 PE1720300 Label stopper 1 76 PA4520300 Stopper spring 1 77 MH0300821 P tight...

Page 208: ...93 PB0722500 Shaft unwind 1 94 ND0030030 E Ring 2 97 QC6725000 Sticker Route DIP SW 1 98 QC6722300 Sticker 1 100 QC6685403 Log Name Plate 1 104 MA0300622 Pan head screw 2 105 JG900411A Cap 1 106 RJ17...

Page 209: ...Page 10 11 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B 10 3 Frame Assembly CL608 CL612...

Page 210: ...Page 10 12 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Frame Assembly...

Page 211: ...Page 10 13 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Frame Assembly...

Page 212: ...Page 10 14 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Frame Assembly...

Page 213: ...720800 Sensor protector 1 11 MD4301422 Pan head screw 3 12 PE3720300 Roller 2 13 PB2740100 Collar 2 14 MD4301021 Pan head screw 2 15 PA1729500 Guide plate A 1 16 QC6771800 Sticker Green 1 17 PB2721100...

Page 214: ...b CL612 1 43 PR7720100 Platen Roller Sub CL608 2 44 MD4300821 Pan head screw 4 45 PT8180064 Timing belt CL608 1 46 PL1720100 Motor pulley CL608 1 47 MJ1400524 W point screw 2 48 PB0720800 Shaft idle g...

Page 215: ...MD4300821 Pan head screw 1 84 PB0723800 Label guide shaft 1 85 MA0301221 Pan head screw 2 86 PT6720100 Cushioning rubber 1 87 MA0301221 Pan head screw 2 88 PB2720500 Collar 1 91 RH1721000 Ribbon senso...

Page 216: ...Page 10 18 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B 10 4 Print Head Assembly...

Page 217: ...Page 10 19 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Print Head Assembly...

Page 218: ...10 MD3401021 Pan head screw 4 11 PA1721500 Support plate B 1 12 MD4300821 Pan head screw 2 13 PB2720100 Collar 2 14 MD3401021 Pan head screw 2 15 PR1720100 Roller 1 16 ND0060030 E Ring 1 17 PR0720700...

Page 219: ...older CL608 1 40 MD4300821 Pan head screw 2 41 PR1721400 Head sub holder CL612 1 43 PA1721400 Head cable cover 1 44 MD4300621 Pan head screw 2 45 PC1690201 Spring 2 46 MN1301630 Hex hole bolt 2 47 RH1...

Page 220: ...Page 10 22 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B 10 5 Ribbon Assembly...

Page 221: ...Page 10 23 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Ribbon Assembly...

Page 222: ...Page 10 24 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Ribbon Assembly...

Page 223: ...821 Pan head screw 1 16 MA0302522 Pan head screw 1 17 MT1300522 Hex nut 1 18 MH1250621 P tight screw 4 19 PA0680300 Lining 2 20 PC0730100 Spring back 1 21 PE1681100 Guide plate B 1 22 PE7720100 Disc p...

Page 224: ...8e CL612e Service Manual PN 9001079 Rev B Ribbon Assembly NO CODE DESCRIPTION QTY 41 PR1770100 Pulley 1 42 PC0760500 Spring ribbon 1 43 NA1030022 Plain washer 1 44 MH0300821 P tight screw 1 45 MT14007...

Page 225: ...Page 10 27 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B 10 6 Feed Roller Assembly...

Page 226: ...Page 10 28 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Feed Roller Assembly...

Page 227: ...720500 Shaft pressure 1 13 PE3720200 Roller 6 14 PE3720500 Roller 6 15 ND0040030 E Ring 2 16 MD4300821 Pan head screw 2 17 MA7300625 Truss screw 2 20 PV3720100 PCB bracket A 1 21 PA1729400 PCB Bracket...

Page 228: ...ce Manual PN 9001079 Rev B 10 7 Main PCB Assembly 1 RJ1771200 Main PCBA 1 2 PC9730100 Spring Lock 1 3 PA3739900 Connector lock 1 4 MD4300621 Pan head screw 5 5 RJ7770200 Memory PCB Assy B 1 8 RJ777030...

Page 229: ...ual PN 9001079 Rev B 10 8 Interface Option 1 MD3300622 Screw 2 2 WCL404070 IEEE 1284 Parallel Interface 1 3 WCL404051 Serial Interface 1 4 WCL404060 USB Interface 1 5 11S000158 Ethernet Interface 1 6...

Page 230: ...Page 10 32 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B 10 9 Dispenser Assembly Option...

Page 231: ...Page 10 33 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Dispenser Assembly Option...

Page 232: ...Page 10 34 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Dispenser Assembly Option...

Page 233: ...Page 10 35 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Dispenser Assembly Option...

Page 234: ...1 Pan head screw 1 13 MD4300821 Pan head screw 1 14 MA7300625 Truss screw 2 15 PA1724800 Dispense cover bracket 1 16 MD4300621 Pan head screw 1 17 PB0721400 Shaft Guide 1 18 ND0030030 E Ring 4 19 PE17...

Page 235: ...720300 Feed roller 1 42 PE8720700 Gear 1 43 PT1112060 Ball supporter 2 44 PA1680200 Ball supporter clamp 1 45 ND0040030 E Ring 1 46 MD4300821 Pan head screw 1 47 PA1725200 Rewind frame 1 48 MD4300821...

Page 236: ...Shaft Idle gear 1 75 PE8721200 Pulley 1 76 PE8520500 Rewind pulley 1 77 PT1112060 Ball supporter 2 78 ND0040030 E Ring 1 79 MD4300621 Pan head screw 1 80 MD4300621 Pan head screw 4 81 PT8095064 Timing...

Page 237: ...Page 10 39 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B 10 10 Cutter Assembly Option...

Page 238: ...Page 10 40 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B Cutter Assembly Option...

Page 239: ...060 Timing belt 2 13 PB0722100 Post Idle gear 2 14 PA1725600 Sensor bracket 1 15 MD4300821 Pan head screw 4 16 MD3300621 Pan head screw 2 17 PL1720300 Motor pulley 1 18 MJ1300424 W point screw 2 19 MD...

Page 240: ...haft Feed roller 1 42 PR1720900 Roller Cutter 2 43 ND0050030 E Ring 2 44 PE8721400 Pulley 1 45 PV9720700 Rubber Ring 1 46 PB2720700 Collar 1 47 ND0020030 E Ring 1 48 PR1721000 Cover Cutter 1 49 PA2720...

Page 241: ...Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B 10 11 PCMCIA Memory Option 1 RJ4770100 PCMCIA Memory Option 1 NO CODE DESCRIPTION QTY NOTE PCMCIA Memory Card not included with...

Page 242: ...Page 10 44 Section 10 Parts List SATO CL608e CL612e Service Manual PN 9001079 Rev B...

Page 243: ...Display Panel Assembly 6 38 Download User Defined Protocol Codes 2 37 E Electrical Checks and Adjustments 4 1 Electrical Specifications Ethernet Interface 3 10 Electrical Specifications IEEE1284 Para...

Page 244: ...Media Hold Down 1 9 Media Knob 1 4 Memory Card Slot 1 3 Memory Module PCB 6 5 Multi Job Buffer 3 3 N NetWare Troubleshooting 8 7 Notch Gap and Eye Mark Sensors 6 34 Notch Gap Sensor 1 9 6 30 6 35 Not...

Page 245: ...Sensor Adjustment 4 14 Ribbon Sensor Verification 4 13 Ribbon Sensor 1 8 ribbon supply spindle 1 4 Ribbon Unwind Clutch Adjustment 5 2 Ribbon Unwind Spindle 5 3 1 4 Ribbon 1 10 RS232 Transmit Receive...

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