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PROBLEM 

CAUSE 

REMEDY 

(1) Belt 

1. Belt is not 
properly aligned. 

(1) Rollers, pulleys, etc. are set at incorrect 

angles. 

(2) Materials are not in belt center. 
 
(3) Materials have stuck to rollers, pulleys, 

etc. 

(4) Belt has expanded and become loose. 
(5) Belt form is incorrect. (Failure in endless 

belt processing) 

(6) Frame is not straight. 
(7) Frame is not level on top. (Belt tends to 

deviate to lower side.) 

(8) Belt has excessive resistance to   

winding. (Inappropriate belt has been   
chosen.) 

(1) Adjust attachment angles of rollers, pulleys, 

etc. 

(2) Put materials in belt center, distributing them 

equally. 

(3) Clean and remove any foreign matter. 
 
(4) Take up belt slack. 

see p.19 

(5) Redo endless belt processing, or replace belt. 
 
(6) Correct frame condition. 
(7) Correct frame condition. 
 
(8) a. Keep belt running without load until it fits 

machine. 

b. Replace with appropriate one. 

2. Belt 
undersurface has 
become worn 
unusually. 

(1) Belt slips on motor pulley (or drive   

pulley). 

(2) There are materials or foreign   

substances between belt and pulleys.   
(Foreign substances have stuck to   
pulleys.) 

(3) Rotation malfunction of rollers, pulleys, 

etc. 

(1) Take up belt slack. 

see p.19 

 
(2) a. Remove any foreign matter. 

b. Properly put materials on belt so that they 

will not get inside machine. 

 

(3) Replace defective rollers, pulleys, etc. 

3. Belt has been 
damaged. 
(Belt tears 
vertically.) 

(1) Materials or foreign substances have 

stuck to hopper, scraper, etc. 

(2) Rollers, pulleys, etc. have come off and 

brackets are touching belt. 

(3) Rollers with rotation malfunction have 

holes on surfaces after wearing out. 

(4) Shock by heavy materials falling onto 

conveyor 

(5) Materials have projections. 

(1) Remove any foreign matter. 
 
(2) Correctly reinstall rollers, pulleys, etc. into 

brackets. 

(3) Replace defective rollers. 
 
(4) Properly put materials on belt considering 

their weight so that they will not damage belt. 

(5) Do not carry materials with projections by 

conveyor. 

4. Belt has 
expanded 
unusually. 

(1) Belt has been taken up too much. 
(2) Expansion by materials of high 

temperature 

(3) Expansion by overload 
(4) Belt has expired. 

(1) Loosen belt to proper tension. 
(2) Replace for heat-resistant belt. 
 
(3) Reduce load. 
(4) Replace belt. 

see p.23 

5. Belt has   
warped. 

(1) Materials contain oil (if belt has warped 

to lower cover side). 

(2) Warp by materials of high temperature 
(3) Materials contain acid or alkali. 

(1) Remove cause of oil, or replace with oil- 

resistant belt. 

(2) Replace with heat-resistant belt. 
 
(3) Replace with acid-resistant or alkali-resistant 

belt. 

10-1. PROBLEMS AND REMEDIES 

 
To use conveyor performance fully and make its service life longer, it is necessary to carry out inspection   

and maintenance properly. For electrical matter, inspection and maintenance should be carried out by   

appropriate qualified specialists. 

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INSPECTION AND MAINTENANCE 

Summary of Contents for S-CON BABY SBF

Page 1: ...1 S CON BABY SBF and SBT models BFS and BTS models OPERATING AND SERVICE MANUAL...

Page 2: ...en needed For the following models refer to the separate operating and service manual S CON FLAT BF BFG and BFGS models S CON BT BT and BTG models 4 8 10 17 19 20 23 24 25 26 TABLE OF CONTENTS 1 Cauti...

Page 3: ...C ATIONS CAPACITY T H KG M BELT SPEED M MIN BELT WIDTH CM LENGTH M GEARED MOTOR KW R ATIO MOTORIZED PULLEY KW ELECTRIC SOURCE V Hz WEIGHT KG D ATE ENGINEERING CO LTD CAUTIONS FOR OPERATION 1 BEFORE OP...

Page 4: ...ary Do NOT use in an explosive atmosphere Avoid explosive gas explosive dust etc Lower cover and guard Install the optional lower cover or guard in order to prevent entry under the conveyor Guide rail...

Page 5: ...yor Secure the conveyor to the floor ground When using the conveyor be sure to secure it to the floor ground with anchor bolts etc to prevent it from toppling irrespective of indoor use or outdoor use...

Page 6: ...TH Ensure the conveyor is connected to earth at all times to prevent electric shock DISCONNECT POWER BEFORE SERVICING Ensure that the power is switched off when carrying out relocation inspection clea...

Page 7: ...ATIO MOTORIZED PULLEY KW ELECTRIC SOURCE V Hz WEIGHT KG D ATE ENGINEERING CO LTD CAUTIONS FOR OPERATION 1 BEFORE OPERATION TAKE MEASURE OF INSULATION RESISTANCE FIRST BE SURE TO GROUND FROM THE EARTH...

Page 8: ...OTE 1 When installing portable inclining stand BH30 or BW30 model optional to flat type S CON BABY SBF model place drive unit on lower side tail unit side as shown in figure above in order to prevent...

Page 9: ...en installing portable inclining stand BH30 or BW30 model optional to trough type S CON BABY SBT model place drive unit on lower side tail unit side as shown in figure above in order to prevent machin...

Page 10: ...belt on top and bottom of frames 6 Horizontally place head and tail frames 1 2 On right and left ends of head frame 1 make sure that intermediate joint plates 6 are correctly fitting to ends of tail...

Page 11: ...brackets on each side on top of conveyor frame and fix them with attachment bolts and nuts 3 Check if rubber plates of hopper main body are slightly touching conveyor belt If rubber plates are touchi...

Page 12: ...rrent in table above 2 Keep in mind that current will increase as well when voltage exceeds rated voltage Use range of cabtire cable Flat type connector Outlet Outlet Plug Plug Plug Earth Three point...

Page 13: ...hment bolts and nuts 2 sets on each side as shown in figure right For stand installation intervals see table below Installation of horizontal fixed stand EG30 model and horizontal portable stand EC30...

Page 14: ...adjustment be sure to retighten fixing wing bolt 1 4 If it is unnecessary to change inclined angle for long period turn fixing nut 3 up to the position 4 i e fully Installation dimensions of standard...

Page 15: ...nch 3 is temporarily attached to winch attachment bracket 2 Move and reinstall it in correct position 4 Install winch attachment bracket 2 in correct position on underside of conveyor frame with bolts...

Page 16: ...winch does not slip before use While winch is loaded winch up by turning handle until drum makes 1 2 1 rotation Then turn handle in reverse direction and check if winch does not slip 7 Foreign substan...

Page 17: ...condition may cause belt deviation or unexpected accidents 6 Rotation malfunction of tail pulley or rollers may damage belt Replace defective tail pulley or rollers if any Remove foreign substances s...

Page 18: ...00V three phase power supply and flat type connector only without push button switch if belt runs in wrong direction disconnect plug from connector and reconnect it upside down 3 Belt is not correctly...

Page 19: ...ning take up screws 1 adjust them alternately little by little to keep their movement lengths the same Belt tension Do not take up belt too much but only to the extent that belt does not slip on motor...

Page 20: ...NT 6 1 PRIOR CHECKING When belt is not properly aligned check machine condition and adjust belt alignment as follows 6 2 BELT ALIGNMENT ADJUSTMENT 1 Checking belt deviation Check how belt is deviating...

Page 21: ...ment using tail pulley See fig 4 and fig 1 and fig 2 On side to which belt is deviating move tail pulley 4 shaft end slightly outward by turning take up screw 3 with a spanner Tail pulley 4 will then...

Page 22: ...6 and fig 7 Perform steps C Adjustment using snub pulley on p 21 and D Adjustment using return roller above in this order D Adjustment using return roller See fig 5 and fig 1 and fig 2 on p 21 On side...

Page 23: ...e is provided with frame supports such as stands to make a space to replace belt remove their attachment bolts only on one side and raise frame 6 Remove belt sideways and correctly install replacement...

Page 24: ...the removed drive unit pulley plate 3 with attachment bolts and nuts 6 7 Insert replacement motor pulley inside belt Make sure that motor pulley shaft end on opposite side has got into shaft hole of p...

Page 25: ...SBF and BFS models Snap pin 8 is attached to one end of carrying roller 7 shaft Remove it with a tool such as a pair of pliers Slightly move roller shaft sideways and remove it from frame Then remove...

Page 26: ...t has been damaged Belt tears vertically 1 Materials or foreign substances have stuck to hopper scraper etc 2 Rollers pulleys etc have come off and brackets are touching belt 3 Rollers with rotation m...

Page 27: ...touch each other 6 Voltage drop 1 Inspect plugs and metallic parts of switch Tighten screws 2 Check rated capacity and reset or replace earth leakage breaker Be sure to use earth leakage breaker with...

Page 28: ...ived from metallic parts 1 Electric leakage from wiring to metallic parts 2 Insulation decline is about to occur inside motor pulley or geared motor 3 Insulation decline has occurred inside motor pull...

Page 29: ...erheated motor Abnormal noise Manual check and listening Inspection Adjustment or replacement See NOTE 2 Six monthly Motor pulley or Drive pulley Abrasion of surface Rotation malfunction Visual inspec...

Page 30: ...30 MEMO...

Page 31: ...31 MEMO...

Page 32: ...3 01 Particular attention is given to the manufacture and transportation of SANKI conveyors However if you need any information about the use or failure of the machine or any other matters please cont...

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