SamplexPower Evolution Series Owner'S Manual Download Page 73

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5.6.2 Absorption Stage

During the Absorption Stage, the charging voltage is held constant near the Gassing / 
Absorption Voltage to ensure that the battery is further charged to the full capacity without 
overcharging. The Absorption Stage restores the remaining 25% of the battery’s charge. The 
time the charger remains in the Absorption Stage is proportional to the depth of discharge of 
the battery. When the battery is more discharged, it will take longer time in the bulk Charge 
Stage to reach the Gassing / Absorption Voltage. As a part of the Adaptive Charging Algorithm, 
the “T1 Timer” (explained above) computes the time the charging takes place in this stage. 

 

–

Absorption Time T1 = bulk Charge Time To x 10 (To = Time from entering bulk 
Charge Stage till battery voltage rises to 0.3V below Absorption Voltage).

 

–

The “T1 Timer” has minimum time of 1 hour and a maximum time of 12 hours.

 

–

When the T1 Timer runs out, the charger will enter the next float Stage. 

 

–

Programmable range and Default values of Absorption Voltage are shown in Table 6.2.

this stage is displayed as "n-CV" in the Charging Mode screens in the remote Control 

eVo-rC (Please see Section 3.6.1 of owner's Manual for eVo-rC at Appendix A).

5.6.3 Float Stage

 

float Stage is a maintenance stage in which the output voltage is reduced to a lower level, typically 
about 13.5 volts, (27 volts for 24V models) to maintain the battery’s charge without losing electrolyte 
through gassing and also prevent corrosion of Positive plate by maintaining proper Positive plate 
Polarization Voltage. Programmable range value of "fLOATING VOLTAGE" are shown in Table 6.2.

this stage is displayed as "Float" in the Charging Mode screens in the remote Control 

eVo-rC (Please see Section 3.6.1 of owner's Manual for eVo-rC at Appendix A).

5.6.4 Automatic resetting of Charging Cycle in 3 Stage Charging Profile

The charging cycle will be reset to the bulk Stage as follows: 
-  If the AC input from the Grid/Generator is disconnected and is reconnected or the battery 

voltage drops below 12 VDC / 24 VDC (Default). Programmable range for this voltage is 10 to 
13V for 12V battery and 20 to 26V for 24V battery (This parameter is called "fLOATING EXIT". 
See Table 6.2 and Table 4.4 of Section 4.4 of Owner's Manual for EVO-rC at Appendix A).

-  If the charger remains in the float Mode for 10 days.

5.7  4 StAge ChArging in eQuALiZAtion MoDe

 

!

  

CAution!

equalization Mode should be performed only on vented, flooded (non-sealed or 

“wet”) batteries and not on the sealed AgM / gel Cell batteries and only as often as 

recommended by the battery manufacturer.

!

  

Attention!

La mode d’égalisation devrait être faite sur des batteries ventillées, inondées (batteries non-scellées ou «mouillées») 
et pas sur des batteries scellées (AGM) ou cellulles gelées et, aussi souvent que les recommandations du fabricant.

4 Stage battery Charging Cycle is used in the Equalization Mode. Equalization Mode is selected 
using optional remote Control EVO-rC [refer to parameter "CHArGE MODE" at Screen No.12 
of Table 4.4 of Owner's Manual at Appendix A. The "CHArGE MODE" is required to be set at 

SECTIOn 5 |  

Battery Charging in Evolution

TM

 Series

Summary of Contents for Evolution Series

Page 1: ...EvolutionTM Series Inverter Charger Pure Sine Wave Models EVO 2212E EVO 3012E EVO 2224E EVO 4024E For use with 230 VAC Models Please read this manual before operating Firmware Rev 0 70 Owner s Manual...

Page 2: ...FICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION 2 ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES WHETHER SPECI...

Page 3: ...isateur ne suit pas les instruc tions i INFO Indicates useful supplemental information Please read these instructions before installing or operating the unit to prevent per sonal injury or damage to t...

Page 4: ...ds 12 WARNING To reduce risk of electric shock and fire Installation should be carried out by certified installer and as per Local and National Electrical Codes Do not connect to circuit operating at...

Page 5: ...es disjoncteurs pour les circuits d entr e CA et le tableau 3 3 pour le dimensionnement des disjonc teurs pour les circuits de sortie AC Codes lectriques nationaux et locaux remplaceront ces lignes di...

Page 6: ...h respect to time For example a pure sine wave that alternates between peak values of Positive 169 68V and Negative 169 68V has an RMS value of 120 VAC Also for a pure sine wave the RMS value Peak val...

Page 7: ...the load It is not consumed by the inductive and capacitive elements in the load but a certain value travels from the AC source to these elements in the half cycle of the sinusoidal voltage Positive...

Page 8: ...imum Continuous Running AC Power AC to DC Switched Mode Power Supplies SMPS This type of power supply is used as stand alone power supply or as front end in all electronic devices powered from Utility...

Page 9: ...osses zero V instantaneously Modified Sine Wave VRMS 230V Vpeak 250 to 320V Sine Wave VRMS 230VAC Vpeak 325 22V 20 ms VOLTS VOLTS Vpeak 325 22V Vpeak 250 to 320V VRMS 230 VAC Fig 1 1 Pure and Modified...

Page 10: ...glitches in monitors Some examples of devices that may not work properly with Modified Sine Wave and may also get damaged are given below Laser printers photocopiers and magneto optical hard drives B...

Page 11: ...ter Multiply the Maximum Continuous Running Power Rating Active Power Rating in Watts of the appliance device by recommended Sizing Factor to arrive at the Maximum Continuous Running Power Rating of t...

Page 12: ...ly used to convert the incoming AC power into various voltages like 3 3V 5V 12V 24V etc that are used to power various devices and circuits used in electronic equipment like battery chargers computers...

Page 13: ...an inverter that has Maximum Continuous Power Rating of 200 Watts Input voltage Peak Inrush Current Inrush current Rated Steady State Input RMS Current NOTE Voltage and Current scales are different Fi...

Page 14: ...tive battery industry rates batteries at a discharge current or C Rate of C 20 Amperes corresponding to 20 Hour discharge period The rated capacity C in Ah in this case will be the number of Amperes o...

Page 15: ...Point Voltage in a shorter period of time On the other hand if the battery delivers a lower discharge current the battery will be discharged to the End Point Voltage after a longer period of time Math...

Page 16: ...60 70 80 90 100 110 120 130 16 5 16 0 15 5 15 0 14 5 14 0 13 5 13 0 12 5 12 0 11 5 11 0 10 5 10 0 9 5 9 0 C 5 C 40 C 20 C 10 DISCHARGE CHARGE C 20 C 3 C 5 C 10 C 100 33 0 32 0 31 0 30 0 29 0 28 0 27 0...

Page 17: ...0 Amperes 1 Hour 1 4 8 State of Charge SOC of a Battery Based on Standing Voltage The Standing Voltage of a battery under open circuit conditions no load connected to it can approximately indicate the...

Page 18: ...inside the battery and produces a Negative Voltage Coefficient during charging discharging the terminal voltage drops with rise in temperature and rises with drop in temperature The amount of dischar...

Page 19: ...harge 85 State of Discharge 15 State of Charge at very high C rate discharge current of C 3 Amps 100 State of Discharge 0 State of Charge at high C Rate discharge current of C 5 Amps 100 discharged 0...

Page 20: ...e the AC watts The next step is to estimate the DC current in Amperes A from the AC watts as per Formula 2 above An example of this calculation for a 12V inverter is given below Let us say that the to...

Page 21: ...s may be charged at 10 to 20 of their Ah capacity Ah capacity based on 20 Hr Discharge Rate Also for complete charging return of 100 capacity it is recommended that 4 Stage Charger may be used as foll...

Page 22: ...ns Additional air inlet vents at the bottom not shown 9A 9B RJ 45 Jacks for Communication Ports COMM 1 and COMM 2 For RS 485 networking and MODBUS Serial Communication Protocol for future use 9C 9D RJ...

Page 23: ...e 8 Generator Input Ground 9 Generator Input Neutral 10 AC Output Line 11 AC Output Ground 12 AC Output Neutral 13 Male Female Insulated Quick Disconnect for disabling Output Neutral to Chassis Ground...

Page 24: ...ed LED Fault 5 Navigation Key Back 6 Navigation Key Up 7 Navigation Key Down 8 Navigation Key Enter 9 SD Card Slot FAT16 32 format Up to 16GB 10 RJ 45 Jack At the back not shown 11 RJ 45 Data Cable St...

Page 25: ...16 2 5 mm2 AWG 14 4 mm2 AWG 12 6 mm2 AWG 10 EVO 2212E 3 6 EVO 2224E 3 6 EVO 3012E 3 6 EVO 4024E 3 6 Owner s Manual Quick Start Guide 2 5 BATTERY TEMPERATURE SENSOR EVO BCTS FIG 2 5 a Fig 2 5 a Temper...

Page 26: ...Use 4 pcs of 1 4 or M6 mounting bolts and lock washers Installation on marine craft and vessels will require use of Drip Shield on top of the unit to protect against ingress of water dripping from to...

Page 27: ...rminals facing left Please see Fig 3 3 Fig 3 3 Mounting Arrangement 1 On Vertical Surface CAUTION Ensure there is OVER 200 mm clear space surrounding the inverter for ventilation ATTENTION Assurer qu...

Page 28: ...Fig 3 5 Series Connection When two or more batteries are connected in series their voltages add up but their Ah capacity remains the same Fig 3 5 shows 4 pieces of 6V 200 Ah batteries connected in ser...

Page 29: ...connection becomes the Negative terminal of the 12V battery bank 3 4 3 Series Parallel Connection Fig 3 7 Series Parallel Connection Figure 3 7 shows a series parallel connection consisting of four 6V...

Page 30: ...at the same charging discharging current and thus will be charged discharged to the same state at the same time None of the batteries will see an overcharge overdischarge condition If the Positive out...

Page 31: ...me courant ainsi elles seront recharg es l tat pareille au m me temps Aucune des batteries auront une condition de surcharge Si le c ble positif de sortie du chargeur de batterie C ble A est li la bor...

Page 32: ...EVO BCTS The following DC side connections are required to be made see Fig 3 8 Deep cycle batteries are connected to the battery input terminals 1 and 2 The terminals are provided with protective cov...

Page 33: ...heavy current that will produce sparking on the last contact in the input loop even when the unit is in powered down condition Ensure that the fuse is inserted only after all the connections in the lo...

Page 34: ...borne n gative de l appareil Si les polarit de l entr e sont mise l envers le fusible CC externe du c t d entr e va s exploser et peut causer des d g ts permanent l onduleur ATTENTION La section d en...

Page 35: ...Si la tension baisse trop ils pourraient pas marcher et m me seront endommager Circuit de rechargement de batterie La perte de tension pourrais causer une perte de puissance disproportion e Par exemp...

Page 36: ...connected to terminals 1 2 shown in Fig 3 8 The terminal consists of M10 Stud Nut Tightening torque for the nut is 70 kgf cm 5 lbf ft Sizes of cables and fuses are shown in Table 3 1 Sizing is based...

Page 37: ...DC Input Current at Column 2 Next standard capacity is to be used 3 Columns 5 and 6 indicate cable conductor size that is based on the following 2 considerations Thicker conductor out of the following...

Page 38: ...size and the stud sizes on the inverter and battery ends 3 5 8 Reducing Rf Interference To reduce the effect of radiated interference shield the wires with sheathing copper foil braiding For details r...

Page 39: ...Set Screw M4 4 Grid Input Line 5 Grid Input Ground 6 Grid Input Neutral 7 Generator Input Line 8 Generator Input Ground 9 Generator Input Neutral 10 AC Output Line 11 AC Output Ground 12 AC Output Ne...

Page 40: ...tat de d faut le neutre de la sortie CA de l unit dans le Mode de l onduleur d charge obtient li au ch ssis m tallique de l unit travers la interne Neutre ch ssis relais de commutation Relais K 4 Fig...

Page 41: ...alement aliment par une autre source de courant alternatif Une telle connexion peut entra ner un fonctionnement parall le de diff ren tes sources d nergie et la puissance AC de l autre source de coura...

Page 42: ...le cadre du c blage d alimentation est active uniquement lorsque cette mauvaise connexion est tablie lorsque l appareil est en tat hors et est allum par la suite Si la tension d entr e CA de la Grille...

Page 43: ...Local Electrical Codes ATTENTION Breakers AC pour les circuits d entr e AC ont pas t fournis en interne Ceux ci doivent tre fournies l ext rieur par l installateur utilisateur sur la base des directi...

Page 44: ...Input Settings GRID MAX CURRENT and GEN MAX CURRENT All the 4 models EVO 2212E 2224E 3012E and 4024E come with Input GRID MAX CURRENT and GEN MAX CURRENT set at safe default value of 16A This default...

Page 45: ...programmed using the optional Remote Control EVO RC Please see page 26 at Appendix A under Section 4 5 Group 2 Parameter Setup for input setting GRID MAX CURRENT and GEN MAX CURRENT The desired value...

Page 46: ...of breaker Standard Moulded Case Circuit Breaker MCCB for 230VAC 50Hz Consumer Unit Load Center Breaker Panel 6 Column 7 indicates conductor size based on the following guidelines a British Standard B...

Page 47: ...WIRING AND BREAKERS 1 Column 2 indicates the Rated AC Output Current in Inverter Mode 2 Column 3 indicates the Amp rating of EXTERNAL breaker that is required to be installed in the Load Consumer Uni...

Page 48: ...s Ground in motorhome or cara van the Leakage Current Protection Device like RCD GFCI etc or Over Current Protection Device like Circuit Breaker or Fuse will trip and interrupt the circuit feeding pow...

Page 49: ...d chassis and is shown by symbol The Negatives of the Battery System and the alternator are bonded to the Chassis i The Grounding Terminal G of the 230VAC 16A Mains Inlet Hook up Connec tor ii bus bar...

Page 50: ...that if the metal frame chassis of EVOTM is already bonded to Main Earthing Terminal ME for AC side grounding why is it necessary to provide an additional DC side grounding wiring Wiring that bonds D...

Page 51: ...assis Ground Automatic Output Neutral to Chassis Ground bond switching arrangement has been provided in these units through Output Neutral to Chassis Ground Bond Switching Relay K4 in Fig 4 1 to switc...

Page 52: ...s G1 Internal grounding of AC Input and Output Terminals to the metal frame chasis of EVO TM G2 Grounding Terminal on EVO TM 5 Fig 3 8 EG Earth Terminal on generator bonded to frame chasis of the gene...

Page 53: ...le as follows Please see Fig 3 13 Start operation is initiated by closure of NO and Common contacts of the Status Relay 14 Fig 2 1 when the battery voltage drops to the programmed value of the Low Vol...

Page 54: ...sor 7 RJ 45 Jack for Optional Remote Control EVO RC 14 Status Relay Terminals for initiating automatic generator start stop NO Common AC SIDE OF EVOTM 4 GRID LINE 5 GRID GND 6 GRID NEUTRAL 7 GEN LINE...

Page 55: ...re designed to produce high power in short bursts for cranking SLI batteries use lots of thin plates to maximize the surface area of the plates for providing very large bursts of current also specifie...

Page 56: ...se to protect the DC input cables against short circuit Auxiliary battery will be charged by the alternator through the Battery Isolator Battery Temperature Sensor Model BTS EVO is installed on the Po...

Page 57: ...3 External Charger Positive 4 External Charger Negative 5 Ground Terminal 6 RJ 45 Jack for Temperature Sensor 7 RJ 45 Jack for Optional Remote Control EVO RC 14 Status Relay Terminals for initiating...

Page 58: ...arger of up to 50A capacity is routed through this unit and operates in parallel with the internal charger The internal charging current is controlled to ensure that the combined current fed to the ba...

Page 59: ...e provided for limited time periods as follows 150 for 5 sec 140 for 30 sec 120 for 5 min 110 for 30 min 4 4 Direct Dual AC Input Architecture For higher reliability and redundancy direct AC input fro...

Page 60: ...to Ground bond can be disabled by disconnecting the Male Female Quick Disconnect located in the AC wiring compartment Please see i 13 Fig 3 9 and ii QD in Figs 4 1 Please read the following on line Wh...

Page 61: ...l of the Bi directional Transformer and onwards to the output Neutral OUTPUT NEUTRAL for powering the AC loads At the same time the output Neutral OUTPUT NEUTRAL gets bonded to the metal chassis of th...

Page 62: ...Generator had been disconnected Load will be transferred to the inverter within 16ms at zero crossing The unit will now work in Inverting Mode and the batteries will start discharging 4 5 6 Transfer...

Page 63: ...e of the selected Functions 2 3 or 4 explained at Sub Section titled Automatic starting and Stopping of Generator Functions 2 3 and 4 at page 34 of EVO RC Manual at Appendix A the Status Relay will be...

Page 64: ...e available every 0 5 seconds is used to sense if a minimum load is present or not As continuous power is not being supplied the No Load Power Draw is reduced to less than 8W If a load greater than th...

Page 65: ...battery If an external charger is also connected to the External Charging Terminals 3 and 4 Fig 2 1 the internal AC Charger will limit the charging current to a value Programmed Value of Charging Curr...

Page 66: ...e Battery Charger Section is able to operate in parallel with external charger with a charging capacity of up to 50 A The output of the external charging source is routed through this unit and operate...

Page 67: ...ecified at battery temperature of 25 C 77 F Section 5 Battery Charging in Evolution Series 5 1 Principle of Operation of BATTERY CHARGING SECTION EVOTM Series is a Bi directional Inverter Charger with...

Page 68: ...Through Load Power and Current Max DC Side Charging Current Equivalent AC Side Charging Current Pass Through Power Pass Through Amps EVO 3012E 130A 12A 3000 VA 13A EVO 2212E 100A 9A 2200 VA 10A EVO 40...

Page 69: ...DC side charging current to 0A corresponding to 0A DC side charging current However now the AC input current will be 18A After 5 sec the EVOTM will shut down due to FAULT MODE and display Input over...

Page 70: ...rer regarding recommended Bulk Charging Current for your battery bank This value of Bulk Charging Current should be programmed as Bulk Current using the optional Remote Control EVO RC Refer to Section...

Page 71: ...rammable settings and Default Values This 3 Stage Charging is the Default CHARGE MODE Refer to parameter CHARGE MODE at Screen No 12 of Table 4 4 of Owner s Manual for EVO RC at Apendix A Fig 5 1 show...

Page 72: ...ng Mode it starts working as a battery charger and the charger will run at full programmed BULK CURRENT until the charger reaches the programmed Absorption Voltage As part of the Adaptive Charging Alg...

Page 73: ...ent corrosion of Positive plate by maintaining proper Positive plate Polarization Voltage Programmable range value of FLOATING VOLTAGE are shown in Table 6 2 This stage is displayed as Float in the Ch...

Page 74: ...When Equalization is selected requires optional Remote Control Model EVO RC see Appendix A the charger will first execute Bulk Stage followed by Absorption Stage On completion of Absorption Stage the...

Page 75: ...qualiztion mode charging cycle Fig 5 2 During the Bulk Stage the charger will charge at the programmed BULK CURRENT Io see programmable range at Table 6 2 Default value is 40A BULK CURRENT Io is norma...

Page 76: ...connected or the battery voltage drops below 12 VDC 24 VDC Default Programmable range for this voltage is 10 to 13V for 12V battery and 20 to 26V for 24V battery This parameter is called FLOATING EXIT...

Page 77: ...n the programmed limits the unit will automatically operate in Charging Mode If the AC input voltage and frequency are not within the programmed limits the unit will operate in Discharging Inverter Mo...

Page 78: ...utton Type Default This type of logic is applicable when the 12V Control Signal is fed through a series connected Push Button contact Control logic used is as follows When the unit is in OFF condition...

Page 79: ...BUZZER INDICATIONS Status Green LED marked ON 12 Fig 2 1 Red LED marked Fault 13 Fig 2 1 Buzzer Seen during Power On Sequence Indicates completion of Power On Sequence after Power ON OFF Button is pre...

Page 80: ...RAMETERS GROUP CHARGING CURVE Parameter Programming Range Programming requires optional Remote Control Model EVO RC Default EVO 2212E EVO 3012E EVO 2224E EVO 4024E EVO 2212E EVO 3012E EVO 2224E EVO 40...

Page 81: ...2212E EVO 3012E EVO 2224E EVO 4024E EVO 2212E EVO 3012E EVO 2224E EVO 4024E INPUT SETTING DEFAULT FREQ 0 50Hz 1 60Hz 0 50Hz GRID MAX CURRENT 5 20A 5 25A 5 20A 5 35A 16A GEN MAX CURRENT 5 20A 5 25A 5...

Page 82: ...will switch the unit ON When ON pressing Push Button 5 sec will turn the unit OFF 1 Switch Type 12V signal is fed through contacts of Toggle Type of Switch or relay contact ON condition contacts clos...

Page 83: ...5 1 BUZZER 0 OFF 1 ON 1 On DISCHARGE BEEP Beeping in Discharg ing Inverter Mode 0 OFF 1 ON 0 Off DEFAULT RESET 0 No 1 Yes 0 No DATA LOG TIME For Optional Remote Control EVO RC 0 Disable 3 30 sec 6 10...

Page 84: ...rter Charger Firmware upload is carried out through the SD Card slot provided on the optional Remote Control Model EVO RC 9 Fig 2 4 a When firmware uploading procedure is initiated the user will be pr...

Page 85: ...o Standby Mode accidentally To exit from Standby Mode and revert to the normal operat ing mode press the ON OFF Push Button on the front panel of the unit 11 Fig 2 1 momen tarily 0 1 sec If the EVOTM...

Page 86: ...4200W 140 3080W 140 5600W Power Boost for 5 min 120 2640W 120 3600W 120 2640W 120 4800W Power Boost for 30 min 110 2420W 110 3300W 110 2420W 110 4400W Maximum Continuous DC Input Current 266 A 373 A 1...

Page 87: ...5 86 85 Charging Stages Control Normal Mode 3 Stages Bulk Absorption and Float Equalization Mode 4 Stages Bulk Absorption Equalization and Float Adaptive Charging Control Battery Temperature Compensat...

Page 88: ...4 2012 IEC 61000 4 5 2005 IEC 61000 4 6 2013 IEC 610004 8 2009 IEC 61000 4 11 2004 RoHS 2011 65 EU RoHS 2 ENVIRONMENTAL SPECIFICATIONS Operating Temperature 20 C to 60 C 4 F to 140 F Storage Temperatu...

Page 89: ...serial number that has been altered removed or modified in any way There is no warranty for defects or damages to equipment or parts caused by Installation alternation inspection or removal Normal wea...

Page 90: ...888 814 5210 Local Numbers Ph 604 525 3836 Fax 604 525 5221 Website www samlexamerica com USA Shipping Warehouses Kent WA Plymouth MI Canadian Shipping Warehouse Delta BC Email purchase orders to ord...

Page 91: ...es Inverter Charger Model EVO RC For use with 230 VAC Models Please read this manual before operating Firmware Rev 020 Owner s Manual APPENDIX A NOTE REMOTE CONTROL MODEL NO EVO RC IS OPTIONAL AND IS...

Page 92: ...OTHER INFORMATION PRO VIDED IN ITS MANUALS OR OTHER DOCUMENTATION 2 ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES DAMAGES COSTS OR EXPENSES WHETHER SPECIAL DIRECT INDIRECT CONSEQUENTIAL OR INCIDEN...

Page 93: ...is shown in Fig 1 1 a and b below RJ 45 Plug 11 Fig 1 1 b Cable For Remote Control EVO RC 1 LCD Screen 2 rows of 16 characters each 2 ON OFF Key 3 Green LED Status 4 Red LED Fault 5 Navigation Key Ba...

Page 94: ...Head Screwdriver Level Hand Drill Knife Saw Pencil Drill Bit 2 5mm 39 Fig 2 1 EVO RC Remote Cutout Dimensions 2 2 FLUSH MOUNT INSTALLATION To flush mount the wall opening must have at least a 2 5 cm...

Page 95: ...nitiates 6 If the self test is successful secure the EVO RC to the wall using the four screws Fig 2 2 The thickness of the wall panel board at the place of mounting should not be more than 13mm to ens...

Page 96: ...he EVOTM Inverter Charger Navigation Keys 5 6 7 8 These four Keys allow simple access to menu items that assists configuring monitoring and troubleshooting the EVOTM Inverter Charger o Navigation Key...

Page 97: ...N OFF key is pressed and held for minimum of 5 seconds the LCD screen will show POWER OFF and both the Status and Alarm LEDs will turn ON Now release the ON OFF key Please note that Power Off sequence...

Page 98: ...TANDBY BATTERY XX XXV Fig 3 1 No buzzer On the front panel of EVOTM No LED display Green LED marked ON 12 Fig 2 1 in the Owner s Manual for EvolutionTM Series Inverter Charger and Red LED marked FAULT...

Page 99: ...ing Bulk Absorption Float Equalization E 4 Stage Charging Bulk Absorption Equalization Float N CC Constant Current CC Bulk Stage N CV Constant Voltage CV Absorption Stage E CC Constant Current CC Bulk...

Page 100: ...PUT 0 00V INVERTING OUTPUT POWER SAVING BAT EXT 0 0A CHARGING GRID 3 STANDBY GRID 0 00V INVERTING OUTPUT POWER SAVING ID 1 RC XXX1 CHARGING GEN 4 STANDBY GEN 0 00V INVERTING OUTPUT CHARGING GEN 5 STAN...

Page 101: ...e Charging N CC Constant Current CC Bulk Stage N CV Constant Voltage CV Absorption Stage E CC Constant Current CC Bulk Stage E CVA Constant Voltage Absorption CVA Stage E CVE Constant Voltage Equaliza...

Page 102: ...G online For 2 sec For 2 sec In Online Mode the top line of the display screen will alternate as follows to show that the unit is in Online Mode STANDBY STANDBY online For 2 sec For 2 sec INVERTING IN...

Page 103: ...1 180 0 V 3 EQUALIZE VOLTAGE 14 40 V GEN MAX CURRENT 16 00 A DETECT TIME 1 60 cycles DETECT TIME 1 300 cycles 4 FLOATING VOLTAGE 13 50 V HIGH CUT OFF 55 00 Hz CUT OFF VOLT 2 170 0 V 5 COMPENSATE 4 mV...

Page 104: ...n Down is shown with upward pointer because Screen Nos in this Parameter Setting Menu Map decrease in the upward direction 1 GROUP 5 SELECT GROUP OTHER FUNCTION GROUP 6 SELECT GROUP TIME SETTING GROUP...

Page 105: ...nt operation It is highly recommended to set the EVOTM Date and Time Parameter Group 6 as this value is used to record data logging files Refer to Section 4 9 for Date and Time set up Group 1 Any Oper...

Page 106: ...ess the Enter Key momentarily to write the desired numerical value for the 2nd digit The overall numerical value of the parameter will be selected after scrolling to the desired numerical value for th...

Page 107: ...OUP CHARGE CURVE Fig 4 1 Default current setting of 40A or previously set value will be displayed Press Enter Key to change Bulk Current parameter setting A Password will be requested KEY IN PASSWORD...

Page 108: ...ting to the inverter KEY IN PASSWORD 0000 SELECT GROUP CHARGE CURVE BULK CURRENT 40 A PASSWORD CORRECT PASSWORD ERROR BULK CURRENT 40 A BULK CURRENT 90 A WRITING 50 A WRITE SUCCESS 50 A WRITE FAILURE...

Page 109: ...qualization Voltage 14 0V 16 0V 28 0V 32 0V 14 4V 28 8V 4 FLOATING VOLTAGE Float Voltage 13 0V 15 0V 26 0V 30 0V 13 5V 27 0V 5 COMPENSATE Temperature Compensation 3mV to 5mV C Cell 4mV C Cell 6 BATT O...

Page 110: ...r In case External Solar Charge Controller is also charging the batteries through DC input terminals marked EXT Charger 3 4 in Fig 2 1 in Owner s Manual for EvolutionTM Series Inverter Charger the amo...

Page 111: ...for the battery The operational range of the EVOTM Inverter Charger is 20 C to 60 C This compensation voltage will affect the Absorbtion Voltage Equalize Voltage Floating Voltage Batt Over Volt Restar...

Page 112: ...CURVE BULK CURRENT 40 A RESET VOLTAGE 14 0 V Enter Key Up Key x 6 RESET VOLTAGE 14 0 V KEY IN PASSWORD 0000 Enter Key Password 8052 See Section 4 3 1 LOW VOLT ALARM When inverting if battery voltage i...

Page 113: ...s in battery voltage as a result of high power short duration AC loading e g motor starting inrush current etc a timer is used to qualify BATT LOW VOLTAGE condition only if the battery voltage drops t...

Page 114: ...his setting is effective only when Online Mode is selected ONLINE MODE 1 On as per sub section titled ONLINE MODE above The default setting is 0 Option 1 Programming steps are given below SELECT GROUP...

Page 115: ...VOLTAGE up to the programmed value of Absorption Voltage If the programmed value of absorption Voltage is the RESET VOLTAGE due to continuation of charging for the pro grammed value of GEN OFF TIME af...

Page 116: ...c SELECT GROUP CHARGE CURVE BULK CURRENT 40A GEN ON TIME 60 min Enter Key Up Key x 16 GEN ON TIME 060 min KEY IN PASSWORD 0000 Enter Key Password 8052 See Section 4 3 1 GEN OFF DELAY This parameter is...

Page 117: ...nt and the pass through load current Based on the rated capacity of the Grid Branch Circuit Generator the net AC input current will be required to be limited to prevent overloading of the Grid Branch...

Page 118: ...OFF value when in Charging Mode the EVOTM Inverter Charger will transfer to Inverting Mode SELECT GROUP CHARGE CURVE SELECT GROUP INPUT SETTING LOW CUT OFF 45 00 Hz DEFAUT FREQ 0 50 Hz Up Key Enter K...

Page 119: ...input voltage falls below CUT OFF VOLT 2 for period DETECT TIME 2 the EVOTM Inverter Charger will transfer to Inverting Mode SELECT GROUP CHARGE CURVE SELECT GROUP INPUT LOW LIMIT CUT OFF VOLT 2 170...

Page 120: ...RD 0000 Enter Key Password 8052 See Section 4 3 1 CUT OFF VOLT 1 If during Charging Mode the AC input voltage rises above CUT OFF VOLT 1 for period DETECT TIME 1 the EVOTM Inverter Charger will transf...

Page 121: ...URVE SELECT GROUP INPUT HIGH LIMIT DETECT TIME 3 1 cycle RESET VOLTAGE 260 0 V Up Key x 3 Enter Key Up Key x 6 DETECT TIME 3 0001 cycle KEY IN PASSWORD 0000 Enter Key Password 8052 See Section 4 3 1 4...

Page 122: ...R SAVING 1 Enable Up Key x 4 Enter Key Up Key x 2 WAKE UP POINT 07W KEY IN PASSWORD 0000 Enter Key Password 8052 See Section 4 3 1 REMOTE SWITCH This selection is used when ON OFF control of EVOTM Inv...

Page 123: ...connected to 3 terminals of Terminal Block 14 Fig 2 1 in Owner s Manual for EvolutionTM Series on the front panel The contacts are marked NO Normally Open Common and NC Normally Closed When the Statu...

Page 124: ...nd NO terminals are wired to the optional Generator Auto Start Stop Control Module which in turn is wired to the Remote Start Stop connections on the Generator The AC output terminals of the Generator...

Page 125: ...t from the Generator switches OFF EVOTM will change over to Inverting Mode NOTE The battery will be charged to 100 State of Charge after the Transfer Relay has de energized on entering Float Stage 3 G...

Page 126: ...Charge of the battery after the Status Relay has been switched OFF de energized and Generator is stopped will be indeterminate Diagram showing steps for programming the above RELAY FUNCTION is given b...

Page 127: ...ar 2000 to 2099 only Month can be programmed from 01 to 12 only Day can be programmed from 01 to 31 only Hour can be programmed from 00 to 24 only Minute can be programmed from 00 to 60 only If the nu...

Page 128: ...can be disabled and data logging times can be selected using Parameter Setting Mode under Other Functions See Section 4 8 and Table 4 8 under heading DATALOG TIME and DATALOG DISABLE When the SD card...

Page 129: ...contents opened with a general purpose Text Reader The First Row is Inverter Model the Second Row is the title of columns separate by TABLE 5 2 Contents of Data Log File Follow procedure given below...

Page 130: ...rent Output VA Output Watt Battery Volt Battery Current External Current Battery Temp Transformer Temp Bus Bar Temp Heat Sink Temp Fan Speed Mode Error Code Charge Stage Event Fig 5 1 Screen Showing t...

Page 131: ...e Fig 5 3 Choose Semicolon and click Finish button Fig 5 3 Screen Shot of Step 2 of Text Import Wizard in Excel Data as in Fig 5 4 will be displayed on your Worksheet with the Log Data stored in Colum...

Page 132: ...nable Up Key x 4 Enter Key Up Key x 10 KEY IN PASSWORD 0000 Enter Key PARAMETER SAVE 1 Yes Up Key PARAMETER SAVE 0 No Saved file end Press Enter Key hold for 3 to 4 sec and release Password 8052 See S...

Page 133: ...tion of Power Off Sequence after Power ON OFF Button is pressed for 5 sec ON ON OFF Normal charging Flash 1 time per second OFF OFF Equalization charging Flash 2 times per second OFF OFF Inverting ON...

Page 134: ...dition will be cleared While in Battery low voltage fault condition if AC input is made available before the expiry of LV CUT OFF TIME the Battery low voltage fault condition will be cleared The EVO T...

Page 135: ...nual reset by powering OFF waiting for 1 minute and then powering ON again The set threshold of GRID MAX CURRENT GEN MAX CURRENT Section 4 5 should match the breaker capacity of the AC input source AC...

Page 136: ...rmer in the EVO TM Inverter Charger has overheated to 150 C The Green LED marked Status will be switched OFF and the Red LED marked Fault will be steady ON The buzzer in EVO TM Inverter Charger will b...

Page 137: ...Y 2 Rows 16 Character each Alpha Numeric LCD Display LED INDICATORS Green Status Red Fault Alarm INPUT OUTPUT CONNECTION CABLE SET RJ 45 Data Cable Straight Wired 10 Meters 33 ft ENVIRONMENT OPERATING...

Page 138: ...number that has been altered removed or modified in any way There is no warranty for defects or damages to equipment or parts caused by Installation alternation inspection or removal Normal wear and t...

Page 139: ...SAMLEX AMERICA INC 49 APPENDIX A Notes...

Page 140: ...ll Free Numbers Ph 1 800 561 5885 Fax 1 888 814 5210 Local Numbers Ph 604 525 3836 Fax 604 525 5221 Website www samlexamerica com USA Shipping Warehouses Kent WA Plymouth MI Canadian Shipping Warehous...

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